RAMMER S 83 STD Bedienungsanleitung

3/05

OPERATION AND MAINTENANCE

OMS83SENG.305

HYDRAULIC HAMMER

RAMMER S 83 STD

OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1. Foreword . . . . . . . . . . . . . . . . . . . . . . . . 4

Preface . . . . . . . . . . . . . . . . . . . . . . . . . . 4

This manual . . . . . . . . . . . . . . . . . . . . . . 4

Important safety information . . . . . . . . . 5

Warranty. . . . . . . . . . . . . . . . . . . . . . . . . 6

Spare part orders. . . . . . . . . . . . . . . . . . . 6

2. Machine numbers . . . . . . . . . . . . . . . . . . 7

Model and serial number . . . . . . . . . . . . 7

3. Product introduction. . . . . . . . . . . . . . . . 8

Overview. . . . . . . . . . . . . . . . . . . . . . . . . 8

Removal from package . . . . . . . . . . . . . . 8

Lifting instructions . . . . . . . . . . . . . . . . . 8

Main parts . . . . . . . . . . . . . . . . . . . . . . 10

Environmental protection and

recycling policy . . . . . . . . . . . . . . . . . . . 11

4. Safety . . . . . . . . . . . . . . . . . . . . . . . . . . 12

General safety . . . . . . . . . . . . . . . . . . . . 12

Safety instructions. . . . . . . . . . . . . . . . . 12

5. Operation . . . . . . . . . . . . . . . . . . . . . . . 17

Operating instructions. . . . . . . . . . . . . . 17

Daily operation. . . . . . . . . . . . . . . . . . . 20

Mounting and dismounting the

hammer. . . . . . . . . . . . . . . . . . . . . . . . . 27

Movement. . . . . . . . . . . . . . . . . . . . . . . 28

Special conditions of use . . . . . . . . . . . . 28

Storage . . . . . . . . . . . . . . . . . . . . . . . . . 29

LUBRICATION . . . . . . . . . . . . . . . . . . . . . . . . 31

1. Hammer tool greasing. . . . . . . . . . . . . . 32

Recommended greases. . . . . . . . . . . . . . 32

Manual greasing . . . . . . . . . . . . . . . . . . 32

2. Carrier hydraulic oil . . . . . . . . . . . . . . . 34

Requirements for hydraulic oil . . . . . . . 34

Oil cooler . . . . . . . . . . . . . . . . . . . . . . . 36

Oil filter . . . . . . . . . . . . . . . . . . . . . . . . 37

MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . 39

1. Routine maintenance . . . . . . . . . . . . . . 40

Overview. . . . . . . . . . . . . . . . . . . . . . . . 40

Inspection and maintenance by the

operator . . . . . . . . . . . . . . . . . . . . . . . . 40

Inspection and maintenance by the

dealer . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Maintenance intervals in special

applications. . . . . . . . . . . . . . . . . . . . . . 42

Other maintenance procedures . . . . . . . 42

2. Removal of tool . . . . . . . . . . . . . . . . . . 43

Wear limits and lubricants for tool

removal. . . . . . . . . . . . . . . . . . . . . . . . . 43

Removal of tool . . . . . . . . . . . . . . . . . . 43

Installation of tool. . . . . . . . . . . . . . . . . 45

3. Lower tool bushing. . . . . . . . . . . . . . . . 46

Wear limits and lubricants for

lower tool bushing . . . . . . . . . . . . . . . . 46

Removal of lower tool bushing. . . . . . . 47

Installation of lower tool bushing. . . . . 48

4. Troubleshooting. . . . . . . . . . . . . . . . . . 49

The hammer does not start. . . . . . . . . . 49

The hammer operates irregularly

but the blow has full power . . . . . . . . . 50

The hammer operates irregularly

and blow has no power . . . . . . . . . . . . 50

Impact rate slows down . . . . . . . . . . . . 50

The hammer does not stop or

has run-on . . . . . . . . . . . . . . . . . . . . . . 51

Oil overheats . . . . . . . . . . . . . . . . . . . . 52

SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . 53

1. Hammer specifications. . . . . . . . . . . . . 54

Technical specifications . . . . . . . . . . . . 54

Main dimensions . . . . . . . . . . . . . . . . . 55

2. Tool specifications . . . . . . . . . . . . . . . . 56

S 83 STD

OPERATION

Foreword S 83 STD

1. FOREWORD

1.1 PREFACE

Congratulations on having purchased this product. A properly installed attachment

should prove to be a productive machine requiring maintenance only at regular in-

tervals.

1.2 THIS MANUAL

This manual is arranged to give you a good understanding of the equipment and its

safe operation. It also contains maintenance information and technical specifica-

tions. Read this manual from front to back before installing, operating or maintain-

ing the attachment for the first time.

In this manual, the units of measurement are metric. For example, weights are given

in kilograms (kg). In some cases the other unit follows in parenthesis (). For exam-

ple 28 litres (7.4 US gal).

The specifications and designs presented in this manual are subject to change with-

out prior notice.

SYMBOLS USED IN THIS MANUAL

This symbol identifies important safety messages within this manual. Carefully read

the message that follows. Failure to understand and obey this safety warning could

result in injury to you or others, and could also cause damage to equipment. See il-

lustration 1.

ForewordS 83 STD

This symbol identifies prohibited action or hazardous location. Failure to under-

stand and obey this safety warning could result in injury to you or others, and could

also cause damage to equipment. See illustration 2.

This symbol identifies correct and recommended action. See illustration 3.

1.3 IMPORTANT SAFETY INFORMATION

Basic safety precautions are outlined in the "Safety" section of this manual and in

the description of operations where hazards exist. Warning labels have also been put

on the machine to provide instructions and to identify specific hazards which if not

observed could cause bodily injury or death to you or other persons. These warnings

in the guide and on the machine labels are identified by the warning symbol.

To use the attachment correctly, you must also be a competent operator of the carrier

machine. Do not use or install it if you can not use the carrier machine properly. The

attachment is a powerful tool. If used without proper care, it can cause damage.

Do not rush when you are learning to use the product. Take your time and most im-

portantly, take it safely. Do not guess. If there is anything you do not understand,

ask your local dealer. He will be pleased to advise you.

Improper operation, lubrication or maintenance of this machine can be dangerous

and could result in injury.

Do not operate this machine until you read and understand the instructions in this

manual.

Do not perform any lubrication and maintenance on this machine until you read and

understand the instructions in this manual.

Foreword S 83 STD

1.4 WARRANTY

The customer is provided with a separate warranty sheet, where the export warranty

terms are explained. Check always that this warranty sheet is provided with the at-

tachment. If not, contact your local dealer immediately.

WARRANTY REGISTRATION CARD

A warranty registration card is filled out after theinstallation inspection by the deal-

er and a copy of it is sent to the manufacturer. This card is very important because

no warranty claims are handled without it. Make sure that you get a copy of it after

the installation inspection and that it is correctly filled out.

INSTALLATION INSPECTION

An installation inspection must be carried out after the product has been installed on

the carrier. In the installation inspection certain specifications (operating pressure,

oil flow, etc.) are checked so that they are within given limits.

1.5 SPARE PART ORDERS

When you need spare parts or some information concerning maintenance to your

machinery, please contact your local dealer. Quick deliveries are ensured by exact

orders.

Required information:

1. Name of customer, contact person

2. Order number (when available)

3. Delivery address

4. Mode of delivery (air mail, etc.)

5. Required delivery date

6. Invoicing address

7. Model and serial number of product

8. Name, number and required amount of spare parts

Machine numbersS 83 STD

2. MACHINE NUMBERS

2.1 MODEL AND SERIAL NUMBER

The equipment serial number is stamped on the valve body. The model and serial

number are also located on the CE marking. Check that the model corresponds to

the one given on the cover of this manual.

It is important to make correct reference to the serial number of the attachment when

making repairs or ordering spare parts. Identification of the serial number is the only

proper means of maintaining and identifying parts for a specific product.

Product introduction S 83 STD

3. PRODUCT INTRODUCTION

3.1 OVERVIEW

The product is a hydraulically operated breaker. It can be used on any carrier which

meets the necessary hydraulic and mechanical installation requirements. The unit

functions by repeatedly raising a steel piston and driving it down onto the head of a

removable breaking tool.

No additional pressure accumulators are necessary since the integrated pressure ac-

cumulator absorbs hydraulic pressure peaks. The impact energy of the hammer is

almost constant and independent of the carrier's hydraulic system.

3.2 REMOVAL FROM PACKAGE

Remove all the steel belts from the package. Open the package and remove all plas-

tics covering the product. Recycle all package materials (steel, plastic, wood) prop-

erly.

Check that the product is in good condition and that there is no visible damage.

Check that all ordered parts and accessories have been enclosed with the product.

Some options may be provided by your local dealer like installation kits; including

hoses and mounting bracket.

3.3 LIFTING INSTRUCTIONS

Use a hoist when lifting components which weigh 23 kg (50 lb) or more, to avoid

back injury. Make sure all chains, hooks, slings etc., are in good condition and are

in the correct capacity. Be sure hooks are positioned correctly. Lifting eyes are not

to be side loaded during a lifting operation. Do not use the hammer's tools for lifting.

Lifting devices must safely carry the working weight of the product. See “Hammer

specifications” on page 54. Place chains or slings, as shown by the illustration, to

lift the product.

Product introductionS 83 STD

Note: The lifting eye must always be removed from the hammer and replaced with

a blanking screw before starting to operate hammer.

Product introduction S 83 STD

3.4 MAIN PARTS

The main parts of the hammer are shown below.

A. Housing

B. Mounting flange

C. Vibration dampening elements

D. Hose connections (pressure and return lines)

E. Pressure accumulator

F. Tool retaining mechanism

G. Tool bushing retaining mechanism

H. Lifting eye

I. Grease nipples

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