RAMMER RSS05R Bedienungsanleitung

Original instructions

3/19

OPERATOR'S MANUAL

OMRSSRENG.319

SCRAP SHEAR

RAMMER RSS05R, RSS08R, RSS11R, RSS15R,

RSS23R, RSS34R, RSS45R, RSS58R, RSS80R

OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1. Foreword . . . . . . . . . . . . . . . . . . . . . . . . 4

This manual . . . . . . . . . . . . . . . . . . . . . . 4

Important safety information . . . . . . . . . 5

Warranty. . . . . . . . . . . . . . . . . . . . . . . . . 6

Spare part orders. . . . . . . . . . . . . . . . . . . 6

2. Machine numbers . . . . . . . . . . . . . . . . . . 7

Model and serial number . . . . . . . . . . . . 7

3. Product introduction. . . . . . . . . . . . . . . . 9

Overview. . . . . . . . . . . . . . . . . . . . . . . . . 9

Removal from package . . . . . . . . . . . . . . 9

Lifting instructions . . . . . . . . . . . . . . . . . 9

Main parts . . . . . . . . . . . . . . . . . . . . . . 12

Environmental protection and recycling

policy . . . . . . . . . . . . . . . . . . . . . . . . . . 13

4. Safety . . . . . . . . . . . . . . . . . . . . . . . . . . 14

General safety . . . . . . . . . . . . . . . . . . . . 14

Safety instructions . . . . . . . . . . . . . . . . . 14

5. Operation . . . . . . . . . . . . . . . . . . . . . . . 26

Operating instructions. . . . . . . . . . . . . . 26

Daily operation . . . . . . . . . . . . . . . . . . . 28

Mounting and dismounting the product 34

Movement. . . . . . . . . . . . . . . . . . . . . . . 38

Special conditions of use . . . . . . . . . . . . 39

Storage . . . . . . . . . . . . . . . . . . . . . . . . . 39

LUBRICATION . . . . . . . . . . . . . . . . . . . . . . . . 41

1. Greasing . . . . . . . . . . . . . . . . . . . . . . . . 42

Recommended greases. . . . . . . . . . . . . . 42

Greasing points . . . . . . . . . . . . . . . . . . . 42

2. Carrier hydraulic oil . . . . . . . . . . . . . . . 44

Requirements for hydraulic oil . . . . . . . 44

Oil cooler . . . . . . . . . . . . . . . . . . . . . . . 46

Oil filter . . . . . . . . . . . . . . . . . . . . . . . . 47

MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . 49

1. Routine maintenance . . . . . . . . . . . . . . 50

Overview. . . . . . . . . . . . . . . . . . . . . . . . 50

Inspection and maintenance by the

operator . . . . . . . . . . . . . . . . . . . . . . . . 50

Inspection and maintenance by the

dealer . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Maintenance intervals in special

applications. . . . . . . . . . . . . . . . . . . . . . 52

Other maintenance procedures . . . . . . . 52

2. Turning and changing cutting blades . . 53

Wear limits, adjustments and torques for

cutting blades . . . . . . . . . . . . . . . . . . . . 53

Turning and changing cutting blades. . . 54

3. Hardfacing the jaw . . . . . . . . . . . . . . . . 57

Welding tools . . . . . . . . . . . . . . . . . . . . 57

Hardfacing crusher jaw . . . . . . . . . . . . . 57

4. Adjusting regulator clearance recovery . 59

Torques for screws . . . . . . . . . . . . . . . . 59

Adjusting a clearance . . . . . . . . . . . . . . 59

5. Adjusting regulator lateral guides. . . . . 61

Torques for screws . . . . . . . . . . . . . . . . 61

Adjusting the regulator lateral guides . . 61

6. Replacing lateral guide bushing . . . . . . 63

Torques for screws . . . . . . . . . . . . . . . . 63

Replacing lateral guide bushing . . . . . . 63

7. Changing oil in the rotation unit . . . . . 66

Description . . . . . . . . . . . . . . . . . . . . . . 66

Changing oil in the rotation unit . . . . . 66

8. Troubleshooting. . . . . . . . . . . . . . . . . . 68

Product does not crush . . . . . . . . . . . . . 68

Product does not cut. . . . . . . . . . . . . . . 68

Jaw does not move . . . . . . . . . . . . . . . . 68

Excessive moving . . . . . . . . . . . . . . . . . 69

Oil leakage . . . . . . . . . . . . . . . . . . . . . . 69

Product does not rotate . . . . . . . . . . . . 69

Further assistance . . . . . . . . . . . . . . . . . 69

SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . 71

1. Product specifications. . . . . . . . . . . . . . 72

Technical specifications RSS05R . . . . . 72

Main dimensions RSS05R . . . . . . . . . . 73

Technical specifications RSS08R . . . . . 74

Main dimensions RSS08R . . . . . . . . . . 75

Technical specifications RSS11R . . . . . 76

Main dimensions RSS11R . . . . . . . . . . 77

Technical specifications RSS15R . . . . . 78

Main dimensions RSS15R . . . . . . . . . . 79

Technical specifications RSS23R . . . . . 80

Main dimensions RSS23R . . . . . . . . . . 81

Technical specifications RSS34R . . . . . 82

Main dimensions RSS34R . . . . . . . . . . 83

Technical specifications RSS45R . . . . . 84

Main dimensions RSS45R . . . . . . . . . . 85

Technical specifications RSS58R . . . . . 86

Main dimensions RSS58R . . . . . . . . . . 87

Technical specifications RSS80R . . . . . 88

Main dimensions RSS80R . . . . . . . . . . 89

2. EC Declaration of Conformity . . . . . . . 90

RSS05R, RSS08R, RSS11R, RSS15R, RSS23R, RSS34R,

RSS45R, RSS58R, RSS80R

OPERATION

Foreword RSS05R, RSS08R, RSS11R, RSS15R, RSS23R, RSS34R,

RSS45R, RSS58R, RSS80R

1. FOREWORD

1.1 THIS MANUAL

This manual is arranged to give you a good understanding of the product and its safe

operation. It also contains maintenance information and technical specifications.

Read this manual from front to back before installing, operating or maintaining the

product for the first time.

In this manual, the units of measurement are metric. For example, weights are given

in kilograms (kg). In some cases, an other unit follows in parenthesis (). For

example 28 litres (7.4 US gal).

The specifications and designs presented in this manual are subject to change

without prior notice.

SYMBOLS USED IN THIS MANUAL

This symbol identifies important safety messages within this manual. Carefully read

the message that follows. Failure to understand and obey this safety warning could

result in injury to you or others, and could also cause damage to product. See

illustration 1.

This symbol identifies prohibited action or hazardous location. Failure to

understand and obey this safety warning could result in injury to you or others, and

could also cause damage to product. See illustration 2.

ForewordRSS05R, RSS08R, RSS11R, RSS15R, RSS23R, RSS34R,

RSS45R, RSS58R, RSS80R

This symbol identifies correct and recommended action. See illustration 3.

This symbol identifies environmental and recycling matter. See illustration 4.

1.2 IMPORTANT SAFETY INFORMATION

Basic safety precautions are outlined in the "Safety" section of this manual and in

the instructions where hazards exist. These warnings are identified by a warning

symbol.

To use the product correctly, you must also be a competent operator of the carrier.

Do not use or install it if you cannot use the carrier. The product is a powerful tool.

Used without proper care, it can cause damage.

Do not rush when you are learning to use the product. Take your time and most

importantly, take it safely. Do not guess. If there is anything you do not understand,

ask your local dealer.

Improper operation, lubrication or maintenance of this product can be dangerous

and could result in injury.

Do not operate this product until you read and understand the instructions in this

manual.

Do not perform any lubrication and maintenance on this product until you read and

understand the instructions in this manual.

R010265

Foreword RSS05R, RSS08R, RSS11R, RSS15R, RSS23R, RSS34R,

RSS45R, RSS58R, RSS80R

1.3 WARRANTY

The customer is provided with a separate warranty sheet, where the export warranty

terms are explained. Check always that this warranty sheet is provided with the

product. If not, contact your local dealer immediately.

WARRANTY REGISTRATION CARD

A warranty registration card is filled out after the installation inspection by the

dealer and a copy of it is sent to the manufacturer. This card is very important

because no warranty claims are handled without it. Make sure that you get a copy

of it after the installation inspection and that it is correctly filled out.

INSTALLATION INSPECTION

An installation inspection must be carried out after the product has been installed on

the carrier. During the installation inspection, certain specifications (operating

pressure, oil flow, etc.) are checked so that they are within given limits. See

“Product specifications” on page 72.

1.4 SPARE PART ORDERS

When you need spare parts or some information concerning maintenance to your

product, please contact your local dealer. Quick deliveries are ensured by exact

orders.

Required information:

■Name of customer, contact person

■Order number (when available)

■Delivery address

■Mode of delivery (air mail, etc.)

■Required delivery date

■Invoicing address

■Model and serial number of product

■Name, number and required amount of spare parts

Machine numbersRSS05R, RSS08R, RSS11R, RSS15R, RSS23R, RSS34R,

RSS45R, RSS58R, RSS80R

2. MACHINE NUMBERS

2.1 MODEL AND SERIAL NUMBER

The product serial number is stamped on the product body. The model and serial

number are also located on the product identification plate.

It is important to make correct reference to the serial number of the product when

making repairs or ordering spare parts. Identification of the serial number is the only

proper means of maintaining and identifying parts for a specific product.

See the following figure for the location of the serial number on your product

model.

Sandvik Mining and Construction Oy, Taivalkatu 8, 15170 LAHTI, FINLAND

Demolition tool

Manufactured by: MANTOVANIBENNE srl

n° 6, Via Righi - 41037 MIRANDOLA (Mo) ITALY

Serial number

Model

Manufactured

Weight (kg)

Min working

weight (kg)

Max cylinder pressure (bar)

Max rotation pressure (bar)

Max cylinder oil flow (l/min)

Max rotation oil flow (l/min)

S/N

MB010160

Sandvik Mining and Construction Oy, Taivalkatu 8, 15170 LAHTI, FINLAND

Demolition tool

Manufactured by: MANTOVANIBENNE srl

n° 6, Via Righi - 41037 MIRANDOLA (Mo) ITALY

Serial number

Model

Manufactured

Weight (kg)

Min working

weight (kg)

Max cylinder pressure (bar)

Max rotation pressure (bar)

Max cylinder oil flow (l/min)

Max rotation oil flow (l/min)

S/N

MB010161

Machine numbers RSS05R, RSS08R, RSS11R, RSS15R, RSS23R, RSS34R,

RSS45R, RSS58R, RSS80R

CONTENT OF THE PRODUCT IDENTIFICATION PLATE

1 Demolition tool

2 Serial number

3 Model

4 Weight (kg)

5 Min working weight (kg)

6 Manufactured

7 Max cylinder pressure (bar)

8 Max rotation pressure (bar)

9 Max cylinder oil flow (l/min)

10 Max rotation oil flow (l/min)

11 Manufactured by

Product introductionRSS05R, RSS08R, RSS11R, RSS15R, RSS23R, RSS34R,

RSS45R, RSS58R, RSS80R

3. PRODUCT INTRODUCTION

3.1 OVERVIEW

The product is a hydraulically operated scrap shear. It can be used on any carrier

which meets the necessary hydraulic and mechanical installation requirements.

3.2 REMOVAL FROM PACKAGE

Remove all the steel belts from the package. Open the package and remove all

plastics covering the product. Recycle all package materials (steel, plastic, wood)

properly.

Check that the product is in good condition and that there is no visible damage.

Check that all ordered parts and accessories have been enclosed with the product.

Some options may be provided by your local dealer, such as installation kits,

including hoses and mounting bracket.

3.3 LIFTING INSTRUCTIONS

Use a hoist when lifting components which weigh 23 kg (51 lb) or more, to avoid

back injury. Make sure all chains, hooks, slings, etc., are in good condition and are

in the correct capacity. Make sure hooks are positioned correctly. Do not side load

the lifting eye during a lifting operation.

PROVIDED LIFTING POINTS

The lifting points located on the product frame are to be used solely to lift or handle

the product itself. The lifting capacity calculation is based on the product's working

weight, including an average sized mounting bracket.

Warning! To avoid falling objects, do not use the product to lift other products.

The lifting points located on the product frame are to be used solely to lift or

handle the product itself.

The maximum allowed total weight is shown on the product's identification plate

and specification page. See “Product specifications” on page 72. If the weight

exceeds the maximum allowed total weight shown on the identification plate and

specification page, you will have to use other lifting points/methods than originally

provided on the product.

Product introduction RSS05R, RSS08R, RSS11R, RSS15R, RSS23R, RSS34R,

RSS45R, RSS58R, RSS80R

The other threaded holes on the product are intended for handling single parts only.

You must not lift the entire assembly by using these threaded holes. For handling

the parts, see product workshop documentation for suitable lifting methods and

lifting adapters.

LIFTING EYE SCREWS

If lifting eye screws are used, lifting eye screws must be completely tightened. The

lifting eye can be loaded only if the screw is properly tightened to the frame.

Failure to properly tighten the screw before allowing load pressure on the

lifting eye may cause lifting eye to break and free fall of the product.

If you use mechanical tools for tightening, make sure not to overstrain the shank.

Before lifting, make sure that the rope and/or hook is stretched.

When two lifting points are used, the lifting capacity depends on the angle of the

lifting chains. The angle should not be less than 45°, as shown in the illustration.

When the lifting eye screws are tightened, both rings should be aligned.

The loading capacity calculation applies to temperatures between -10 °C (14 °F)

and 40 °C (104 °F).

Before reuse of lifting eye screws, make sure there are no surface flaws (for example

pits, voids, folds and seams, deformation of the ring, missing or broken threads,

rust, etc.).

The local, national safety standards for machines and lifting-tackles must always be

strictly observed.

Note: The lifting eye must always be removed from the product and replaced with

a screw before operation.

Lifting devices must safely carry the working weight of the product. See “Product

specifications” on page 72.

G010014

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