RAMSET D60 Bedienungsanleitung

THIS TOOL FOR USE BY LICENSED OPERATORS ONLY.

READ AND OBEY ALL SAFETY AND OPERATING

INSTRUCTIONS BEFORE OPERATING TOOL.

D60 TOOL

OPERATOR’S

SAFETY &

OPERATING

INSTRUCTION

MANUAL

SEMI-AUTOMATIC, LOW VELOCITY

PISTON TYPE FASTENING TOOL

DANGER

SAFETY INTRODUCTION

DANGER

SAFETY INTRODUCTION

DANGER

THIS TOOL IS TO BE USED ONLY BY PROPERLY TRAINED

AND LICENSED OPERATORS.

YOU MUST SUCCESSFULLY COMPLETE ITW RAMSET/RED HEAD’S

TRAINING PROGRAM FOR THE TOOL AND OBTAIN

A CERTIFIED OPERATOR’S LICENSE BEFORE HANDLING,

LOADINGOROPERATINGTHISTOOL.

ATTEMPTING TO HANDLE OR OPERATE THIS TOOL

WITHOUT PROPER TRAINING AND LICENSING CAN RESULT IN

SERIOUS INJURY TO THE OPERATOR OR BYSTANDERS.

Operator’sand bystanders

must wear eye and hear-

ing protection.

Read manual before

operating tool.

Never close tool with hand over fastener loading end of the tool.

A serious hand injury from penetration by the piston or a

discharged fastener could result.

DANGER

Just as no one can merely read a book about driving an automobile and then hope

to drive one safely, no one should attempt to use any Ramset tool without adequate,

competent personal instruction. And just as one must be licensed to drive an

automobile, one must also be licensed to use a powder actuated tool.

No automobile instruction book or instructor can forewarn a learner against all pos-

sibilities and emergencies, nor can ITW Ramset/Red Head instructors and printed

material detail all possible conditions surrounding the use of ITW Ramset/Red Head

tools and products.

Responsibility for the safe and proper use of this tool rests with the tool

user and the employer.

SAFETY INSTRUCTIONS DANGER

DANGER SAFETY INSTRUCTIONS

Preparation

Acceptable Base Materials

Powder actuated fastening is suit-

able for use in the following base

materials only:

• Poured Concrete

• Structural Steel

• Masonry Joints ( see page 8)

Never attempt to fasten into any

other type of material. Fastening into

other materials can cause blindness or

other serious injury.

Unacceptable Base Materials

Never attempt to fasten into very

hard or brittle materials such as cast

iron, tile, glass, or rock of any type.

These materials can shatter, causing

the fastener and/or base material

fragments to fly free and cause

serious injury to the tool operator

and others.

Never fasten into soft base

materials, such as drywall or lumber

products. These materials may allow

the fastener to travel completely through

and out the other side, endangering

those in the path of the fastener.

Never fasten into any base material

that does not pass the Center Punch

test. Failure to assure the suitability of

the base material can result in serious

injury to the eyes or other body parts.

NEVER FASTEN INTO VERY

HARD OR BRITTLE MATERIALS

NEVER FASTEN INTO SOFT

MATERIALS SUCH AS DRYWALL

Center Punch Test

ALWAYS WEAR SAFETY GOGGLES

WHEN PERFORMING THIS TEST.

1. Always check the material

being fastened into for hard-

ness before attempting any

fastening operation.

2. Using a fastener as a center

punch, strike the fastener

against the work surface using

an average hammer blow and

check the results.

CenterPunch TestResults

1.If the fastener point is flattened,

the material is too hard for a

powder actuated fastening.

2.If the fastener penetrates the

material easily, the material is

too soft.

3. If the material cracks or

shatters, the material is too

brittle.

4.If the fastener makes a small

indentation into the material,

the material is suitable for

fastening.

SAFETY INSTRUCTIONS DANGER

DANGER

SAFETY INSTRUCTIONS

Loads & Load Selection Safety

1. Always make a test fastening

after being sure that the base

material is suitable for powder

actuated fastening. Failure to

determine the correct power level

to be used may result in the use

of excessive power, allowing the

fastener to pass completely

through the work material,

causing serious or fatal injuries to

others who may be in the path of

the fastener.

2. Color-blind operators must al-

ways select disc loads by number

to prevent use of an incorrect

load for the same reasons as in #1

above.

WorkplaceSafety

1. Operators and bystanders must

always wear approved safety

goggles and approved hearing

protection. Failure to do so may

result in blindness or serious eye

injury from flying debris and loss

of hearing from constant or

repeated unprotected exposure to

fastening noise.

2. Always keep the work area clear

of bystanders and unnecessary

materials that could interfere with

safe tool operation. Operating the

tool in a congested or cluttered

area may affect your ability to

operate the tool safely.

3. Never operate tool if flammable or

explosive materials are nearby.

Powder loads burn and create

sparks when fired and could ignite

these materials or fumes.

4. Always post warning signs within

50’ of the area where fastening is

to be done. Sign must state:

“Caution- Powder Actuated Tool

In Use”. Failure to warn others may

result in serious injury to them. Con-

tact ITW Ramset/ Red Head at

1-800-354-7432 to obtain this

sign.

ALWAYS MAKE A TEST

FASTENING

COLOR-BLIND OPERATORS

MUST ALWAYS SELECT

LOADS BY NUMBER

KEEP WORK AREA CLEAR OF

BYSTANDERS AND CLUTTER

NEVER OPERATE THE TOOL

AROUND FLAMMABLE OR

EXPLOSIVE MATERIALS

ALWAYS POST WARNING SIGNS

DANGER

DANGER SAFETY INSTRUCTIONS

SAFETY INSTRUCTIONS

Tool Handling Safety

1. Always be sure tool is operating

properly before attempting to

use it. Follow the “Daily

Function Check” shown to the

right and described on page 9.

2. Always load tool using a disc

load selected directly from a box

indicating the power load type

and number. Never attempt to use

loose disc loads that could be

mis-identified.

3. Never carry loose disc loads in

pockets with pins or other hard

objects.

4. Never load a tool unless you

intend to immediately make a

fastening. Loading a tool and

leaving it unattended in the work

area can result in the tool being

accidentally discharged by others.

5. Never place your hand or any

other body part over the fastener

loading end of the tool. Serious

hand injury could result from being

struck by either a fastener or the tool

piston should the tool be accidentally

fired.

6. Always store the tool unloaded

and keep the tool and the loads

securely locked in a tool box.

Keep keys away from children

and unlicensed persons.

7. Always keep the tool pointed

away from yourself and others.

8. Never carry a loaded tool around

the work area.

9. Never allow anyone not trained to

use the tool.

10.Never engage in horseplay with

the tool.

11.Using the tool in poorly ventilated

areas, cleaning tool or handling

loads may result in exposure to

lead or other substances known

to cause birth defects, and other

physical harm. Have adequate

ventilation at all times and wash

thoroughly after exposure.

ALWAYS DO A DAILY

FUNCTION CHECK BEFORE

LOADING TOOL

NEVER LOAD TOOL UNLESS IT

IS TO BE USED IMMEDIATELY

NEVER PLACE HANDS OR

BODY OVER MUZZLE OPENING

KEEP TOOL LOCKED & OUT OF

THE REACH OF CHILDREN

DANGER SAFETY INSTRUCTIONS

DANGER

SAFETY INSTRUCTIONS

FAILURE TO FOLLOW

INSTRUCTIONS CAN CAUSE

INJURY TO THE TOOL OPER-

ATOR OR TO BYSTANDERS.

FastenerDrivingSafety

1. Only use the tool for fastening

into a suitable base material.

2. Never fire the tool without a

fastener. Firing a tool without a

fastener will cause the piston to

strike the work surface, and may

cause serious injury to you and

others in the work area.

3. Always use the spall guard

whenever possible to minimize

flying particles or debris.

4. Always hold the tool perpendic-

ular to and firmly against the

work surface when making a

fastening. Failure to do so could

allow a fastenerto ricochet.

5. Never attempt to drive a fastener

close to an edge or to another

fastener. See page 8 for guidelines.

ALWAYS FOLLOW THE MISFIRE

PROCEDURE

If the tool does not fire after pull-

ing the trigger, continue to hold the

depressed tool against the work

surface for at least 30 seconds. Then

carefully open the tool, remove the load

disc, and put it in a can of water or other

non-flammable liquid. Never carelessly

discard a disc with live loads into a trash

container.

If the tool becomes stuck or jammed

with a live powder load, keep the tool

pointed in a safe direction, and immedi-

ately tag it, “Danger-defective-do not

use”. Lock the tool in a tool box and call

your local Ramset Distributor for assist-

ance.

USE THE SPALL GUARD

WHENEVER POSSIBLE

ALWAYS HOLD THE TOOL

PERPENDICULAR TO THE

WORK SURFACE

NEVER DRIVE A FASTENER

CLOSE TO AN EDGE

HOLD THE TOOL FIRMLY

AGAINST THE WORK SURFACE

FOR AT LEAST 30 SECONDS.

FASTENERS / LOADS

Your Ramset D60 tool uses only the Ramset fasteners and loads shown

below or listed for the tool in the Product Catalog.

DANGER

.300HEADPLASTIC FLUTEDDRIVEPINS .300HEAD PLASTICFLUTEDDRIVE

PINS WITH7/8"WASHER

1/4"-20 Threaded studs

.300 HEAD TOP-HAT DRIVE PINS

.300HEADPOWERPOINT

PLASTICFLUTED DRIVEPINS

CONDUIT CLIP ASEMBLIES

For 1/2" and 3/4” Diameter Conduit with

1"premounted fastener

CEILING CLIP ASSEMBLIES

Ceiling Clip with 1" or 1-1/4" premounted

.145 shank pin and Ceiling Clip with 1" or

1-1/4" premounted .150/.180 shank pin.

Never use any other types of fasteners or disc loads in the D60 tool.

Use of other types of fasteners or loads may cause unintentional load discharge,

damage the tool, cause poor fastening performance, or create a risk of seroius

injury to the operator or bystanders.

FASTENERS

.145 Shank Diameter in Shank lengths from

1/2” to 2” .145 Shank Diameter in Shank Lengths from

1” to 2 1/2”

.145 Shank Diameter in Shank Lengths of

1/2” and 1” and thread lengths of 1/2”,

3/4” and 1” .150 Straight Shank in Shank Lengths from

1/2” to 7/8”

.150 / .180 Step Shank in Lengths from

1” to 1 7/8”

.145 Shank Diameter in Shank Lengths from

1/2” to 1”

LOADS

D60/45 DISC LOAD

POWER CATALOG LOAD CASE

LEVEL NUMBER COLOR COLOR

2 2D60/45 Brown Brass

3 3D60/45 Green Brass

4 4D60/45 Yellow Brass

The power level of the loads is indicated by

the number marked on each box, the color of

the box and the color on the tip of each load.

As the number increases, the power level

also increases.

Always perform the center punch test

described on page 3 to test the base

material.

Always make a test fastening using the # 2,

Brown, power level first. If more power is

required to set the fastener, use the next

higher power level until the power level

necessary to drive the fastener is reached.

Ramset D60/45 disc loads are specially made for use in the D60 Tool.

FASTENING APPLICATIONS

FASTENINGAPPLICATIONS

Your Ramset tool can be used for a wide

range of fastening needs in a variety of

base materials. Reading and following

these important fastening guidelines will

help you get the best results from your

tool, fasteners, and powder loads, as

well as help you perform these fastening

operations safely and effectively.

Powder actuated fastenings are perm-

anent fastenings so attempting to

remove a fastener from concrete or

steel may result in serious injury.

FasteningtoConcrete

When fastening into concrete, always

maintain a minimum spacing of 3"

between fastenings and 3" from any

free edge. Concrete thickness should

be at least three times the intended

penetration depth into the concrete. The

primary exception to the 3" edge

distance can occur in a sill plate

application where, by necessity, the

edge distance is reduced.

Driving fasteners too close to an edge

or too close to each other can cause

the concrete edge to fail or fasteners to

fly free.

Fastening to Concrete Block or

toMasonry Walls

While this application is not recom-

mended, when used, it is necessary to

take care to observe a 3” edge distance

to avoid cracking the block and over

penetration of the fastener to avoid a

loss of holding value. Fastenings may be

made into the horizontal joint but not into

the vertical joint.

SPACING

WOOD TO CONCRETE

PENETRATION - THIN GAUGE

METAL TO CONCRETE

➤➤

➤

➤➤

➤

➤➤

➤

➤➤

➤

3" MIN.

➤➤

➤

➤➤

➤

➤➤

➤

3" 3"

MIN. MIN.

SPACING - FURRING

STRIP TO CONCRETE

Fastening to Steel

Your Ramset tool can be used for

fastening on the flat surfaces of

structural steel.

When fastening into steel, always

maintain a minimum spacing of 1-1/2"

between fastenings and 1/2" from any

edge.

SPACING

STEEL TO STEEL

TOOL OPERATING INSTRUCTIONS

TOOLOPERATION

Daily Function Test

Always check the tool first to make

sure that it does not contain a load

disc or fastener. Test the tool several

times by depressing the muzzle bushing

fully on a hard surface and pulling the

trigger. You should hear an audible click

as the firing pin releases. Let up on the

tool and check to be sure that the barrel

has opened to the semi-closed position. PERFORM FUNCTION TEST

WITH EMPTY, UNLOADED TOOL

OPEN BARREL TO THE FULL

OPEN POSITION

INSERT FASTENER INTO THE

MUZZLE END OF THE TOOL

WITH THE POINT OUT

OPERATING THE D60 TOOL

1.After checking to be sure that

the tool is not loaded, point it in a

safe direction and be sure that

the barrel is fully extended. This

assures that the piston is in

position for the next fastening.

Use the spall guard every time

possible to minimize the risk of

being struck by flying debris.

2. Slide the barrel to the semi-

closed position. NEVER place

your hand, fingers or any

other part of your body over

the muzzle (fastener loading

end) of the tool.

3. With finger off the trigger, place

the fastener, point out, into the

muzzle end of the tool until the

point end is inside the muzzle.

NEVER load a fastener with

your finger on the trigger. DO

NOT use excessive force when

inserting a fastener. STOP

immediately if excessive force is

required, inspect the barrel to

find out why the fastener is not

entering the muzzle freely. DO

NOT continue loading unless

the problem is corrected.

CLOSE BARREL TO THE

SEMI-CLOSED POSITION

TOOL OPERATING INSTRUCTIONS

4. Close the cover and be sure it is

locked. NEVER attempt to make a

fastening with the tool cover in the

open or unlocked position.

5. Hold the tool perpendicular (90°) to

the work surface with both hands

and press firmly to fully depress the

tool. Maintain firm downward

pressure on the tool with both

hands and pull the trigger to drive

the fastener. DO NOT DEPRESS

THE TOOL AGAINST ANYTHING

OTHER THAN THE INTENDED

WORK SURFACE. Holding the tool

firmly in place will produce more

consistent fastening quality and

minimize tool wear or damage.

6. After making the fastening , with the

tool pointed in a safe direction, pull

the barrel fully open.This resets the

piston for the next fastening.

Always keep fingers and other

body parts away from the

muzzle end of the tool.

7. Insert another fastener in the

muzzle end of the tool as before

and the tool is ready for the next

fastening. Keep your finger off of the

trigger until the tool is in position to

drive the fastener.

8. To remove a used or partially used

load disc from the tool, open the

cover and lift out the load disc.

NEVER try to remove a jammed or

stuck load disc. Should a “jammed”

load disc occur, call your local

Authorized Ramset Distributor for

technical assistance.

INSERT LOAD DISC INTO THE

SLOTS IN THE RECEIVER

HOLD TOOL FIRMLY AND PER-

PENDICULAR TO WORK SURFACE

OPEN AND CLOSE THE BARREL

AND INSERT THE NEXT

FASTENER

REMOVE THE LOAD DISC

3. With the tool barrel closed to the

semi-closed position and finger

away from the trigger, open the

cover by pressing the side button,

and insert a load disc into the slots

in the receiver housing.

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