R&G LP0339BK Installationsanleitung

Page 1of 27 LP0339

LP0339BK FITTING INSTRUCTION

This kit contains the items pictured and labelled over page.

Some parts may be shown for clarity of instructions only.

Do not proceed until you are sure all parts are present.

Please read all instructions before proceeding.

IF IN ANY DOUBT WHEN FITTING OUR PRODUCTS, CONSULT ONE

OF OUR DEALERS OR HAVE FITTED BY AQUALIFIED TECHNICIAN.

Please note that the way the kit is packed does not necessarily represent the way of

mounting to the bike.

In the event of rubber washers being used to hold components onto bolts,

these rubber washers can be thrown away.

DIGITAL COPIES OF THESE INSTRUCTIONS ARE AVAILABLE FROM

WWW.RG-RACING.COM

Page 2of 27 LP0339

LEGEND

TOOLS REQUIRED

• Set of metric Allen keys.

• Phillip Screwdriver

• Metric Socket set.

• Electrical pliers/crimps

GENERAL TORQUE SETTINGS

M4 BOLT = 8Nm

M5 BOLT = 12Nm

M6 BOLT = 15Nm

M8 BOLT = 20Nm

M10 BOLT = 40Nm

M12 BOLT = 40Nm

ITEM No.

DESCRIPTION

QTY

ITEM 1

M6 x 50mm BUTTON HEAD BOLTS

ITEM 2

M6 x 15mm BUTTON HEAD BOLTS

ITEM 3

M6 WASHERS (16mm O/DIA)

ITEM 4

SPACER 35mm Long (S0795)

ITEM 5

SUB-FRAME (FOR ILLUSTRATION ONLY)

N/A

ITEM 6

COVER PLATE (TB0193 Pt.1)

ITEM 7

LICENCE PLATE BRACKET ASSEMBLY (TB0193 Pt.2)

ITEM 8

M6 NYLOC NUTS

ITEM 9

M3 NUTS

ITEM 10

M3 WASHERS

ITEM 11

TAILLIGHT SHROUD (LA0003 Shroud)

ITEM 12

TAILLIGHT UNIT (LA0003)

ITEM 13

TAILLIGHT CONNECTOR (CON0040)

ITEM 14

75mm LONG CABLE TIES

ITEM 15

300mm LONG HEAT SHRINK

ITEM 16

REFLECTOR

ITEM 17

OEM INDICATOR ADAPTORS (I0037)

Page 3of 27 LP0339

ASSEMBLY DIAGRAM

PICTURE 1PICTURE 2

Page 4of 27 LP0339

PICTURE 3 PICTURE 4

PICTURE 5 PICTURE 6

PICTURE 7 PICTURE 8

Page 5of 27 LP0339

PICTURE 9 PICTURE 10

PICTURE 11 PICTURE 12

PICTURE 13PICTURE 14

Page 6of 27 LP0339

PICTURE 15 PICTURE 16

FITTING INSTRUCTIONS

•Remove the seat using the key.

•Remove the four bolts that hold the seat catch as arrowed in picture 1

using 4mm Allen key. Remove the seat catch.

•Remove the two bolts that hold the tool holder as arrowed in picture 2

using 4mm Allen key. Remove the tool holder tray.

•Remove the four bolts that hold the seat lock mechanism as arrowed in

picture 3 using 4mm Allen key. Remove seat lock mechanism (It is not

necessary to detach the cable and remove the seat lock mechanism

completely)

•Disconnect the 4 electrical connectors (taillight, L/H indicator, R/H

indicator and no. plate light connectors) as arrowed in picture 4. Please

note the orientation of the connectors for re-fitting at later stage.

•Remove the 3 bolts that hold the undertray cover as arrowed in picture

5 using 5mm Allen key. Remove the undertray cover.

•Remove the four main bolts that hold the tail unit assembly as arrowed

in picture 6 using 6mm Allen key. From below, using a 6mm Allen key

hold still the four button head shape nuts while the four main bolts are

being loosen, this is to stop the nuts from turning (Arrowed in picture

7). Please keep the tail unit assembly supported during removal as it

may drop and cause damage to the wiring loom. Gently retract the

whole tail unit assembly and the wiring loom away from the sub-

frame/ bike.

Page 7of 27 LP0339

•Remove the two nuts that hold the rear OEM taillight assembly

(located on the bottom of the taillight unit) using 10mm socket and a

ratchet. Remove the OEM taillight unit.

•Remove the 5 button head bolts that hold the rear mudguard (located

on top of the mudguard) using 4mm Allen key. Remove the rear

mudguard.

•Remove the two plastic clips that secure the wire bundle (shown in

picture 8) using a suitable Phillip screwdriver.

Using the original indicators

•Remove the spreader/location plate arrowed in picture 9.

•Gently squeeze the indicator stem and remove the indicator with its

wiring.

•Repeat the procedure for the other indicator.

•Fit the original indicator to the new licence plate bracket (item 7), fit

the indicator adaptor (item 17) and re-fit the spreader to secure the

indicator in place.

•Feed the indicator wires through the centre hole of the license plate

bracket as shown in picture 10.

Fitting the Taillight

•From the kit, take the Taillight unit (Item 12) and its shroud (Item 11).

Insert the taillight into the shroud by aligning the two studs at the

back of the taillight into the two holes provided on the shroud. Mount

the whole assembly into the licence plate bracket (Item7) and secure

with M3 washers (Item 10) and M3 Nuts (Item 9). Tighten the M3 nuts

(Item 9)

•Feed the wire through the centre hole on the Licence Plate bracket

(Item 7) together with the L/H and R/H Indicator wires (Picture 10).

•Cut the Heat-shrink tube (Item 15) into a suitable length and feed the

three wires through, using a suitable heating resources, shrink the

heat-shrink tube.

•Bring the whole assembly towards the rear sub-frame of the bike

(coming from below as illustrated on the first page of this manual).

Feed all the wires through the initial hole on the left-hand side of the

OEM undertray (arrowed in Picture 12). Support the assembly onto

the sub-frame at this stage and be aware of trapped wires. Please

make sure that there is enough slack within the wires as they can get

damaged under tension.

•Mount the base cover plate (Item 6) below the licence plate bracket

assembly (Item 7) with its catch inserted into the centre hole located

Page 8of 27 LP0339

on the OEM undertray unit (Labelled A in picture 12 and arrowed in

picture 13)

•Insert the two M6 x 15mm bolts (Item 2) with M6 washers (Item 3)

through the two holes located on the back of the subframe (Arrowed in

picture 13). Secure the assembly with M6 washer (Item 3) and M6

nyloc nut (Item 8) on each bolt. Do not fully tighten the nuts at this

stage. Please make sure that the wiring is positioned in the same

orientation as shown in picture 14.

•Insert the two Spacers (Item 4) between the sub-frame and the

licence plate bracket assembly as orientated in picture 16. Insert an

M6 x 50mm bolt (Item 1) with M6 washer (Item 3) through the hole

where the spacer is aligned to on the sub-frame. Ensure the bolt is

gone through the spacer and the spacer is sandwiched between the

sub-frame and the licence plate bracket (item 7). Secure the assembly

with M6 washer (Item 3) and M6 nyloc nut (Item 8). Repeat the

procedure for the other M6 x 50mm bolt (Item 1).

•Locate the wiring in the centre between the two spacers as shown in

picture 15.

•Tighten the four nyloc nuts using suitable tools to ±15 Nm (Picture 16)

•Reconnect all the indicator wiring plug sockets and check operation.

•Connect the male connector of the taillight connector (Item 13) into

the OEM female connector in the main wiring loom.

•OEM number plate connector light is no longer in use as the taillight

unit (Item 12) comes with built-in LED license plate lights.

•Fit licence plate to the new licence plate bracket (item 7) (it may

require re-drilling).

•IMPORTANT: IF FITTING A FULL-SIZE LICENCE PLATE AND

PLACING IT FAR DOWN ON THE LICENCE PLATE HANGER,

THERE IS A SMALL CHANCE OF THE LICENCE PLATE HITTING

THE BACK WHEEL UNDER HEAVY LOAD AND OVER LARGE

BUMPS IN THE ROAD. IT IS YOUR RESPONSIBILITY TO CHECK

FOR THIS POSSIBILITY AND TAKE AVOIDING ACTION.

FAILURE TO CHECK THIS COULD RESULT IN SERIOUS INJURY.

•Refit the Seat lock mechanism, tool holder and seat catch as original.

•Refit seat.

•Depending on local laws, attach enclosed red reflector (item 18) in an

appropriate location.

Please test the indicators, rear light, no. plate light and brake

light before riding.

Page 9of 27 LP0339

See more R&G products for your Motorcycle in the

link below:

R&G Racing | All Products for Yamaha - XSR700 (2022) (rg-racing.com)

ISSUE 1 15/12/2022 (JH)

ISSUE 2 16/12/2022 (JH)

CONSUMER NOTICE

The catalogue description and any exhibition of samples are only broad indications of the Products and R&G may make design

changes which do not diminish their performance or visual appeal and supplying them in such state shall conform to the order.

The Buyer acknowledges no representation or warranty (other than as to title) has been given or will apply to the Products other

than those in R&G’s order or confirmation and the Buyer confirms it has chosen the Products as being of merchantable quality

and suitable for its particular purposes. Where R&G fits the Products or undertakes other services it shall exercise reasonable

skill and care and rectify any fault free of charge unless the workmanship has been disturbed. The Buyer is responsible for

ensuring that the warranty on the motorcycle is not affected by the fitting of the Products. On return of any defective Products

R&G shall at its option either supply a replacement or refund the purchase money but shall not be liable if the Products have

been modified or used or maintained otherwise than in accordance with R&G’s or manufacturer’s instructions and good

engineering practice or if the defect arises from accident or neglect. Other than identified above and subject to R&G not limiting

its liability for causing death and personal injury, it shall not be liable for indirect or consequential loss and otherwise its liability

shall be limited to the amounts paid by the Buyer for the Products or the fitting or service concerned. These terms do not affect

the Buyer’s statutory rights.

R&G RACING RETURNS POLICY (NON-FAULTY GOODS)

Returns must be pre-authorised (if not pre-authorised the return will be rejected). Goods may only be returned direct to us if they

were purchased direct from us (customer must prove if necessary). Otherwise to be returned to original vendor. Goods must be

in re-sellable condition, in the opinion of R&G Racing. All returns are subject to a 25% restocking and handling fee (25% of the

gross value exc. P&P – at the prevailing price at time of purchase). The customer must pay any and all carriage charges. No

returns of discontinued products, unless within 14 days of purchase. This policy does not affect your statutory rights and does not

refer to faulty goods.

Page 10 of 27 LP0339

NOTICE DE MONTAGE POUR LP0339BK SUPPORT DE PLAQUE

CE KIT CONTIENT LES ARTICLES ILLUSTRES ET ETIQUETES SUR LA PAGE.

CERTAINES PARTIES PEUVENT ETRE PRESENTES UNIQUEMENT POUR LA CLARTE DES

INSTRUCTIONS.

NE PAS PROCEDER AU MONTAGE TANT QUE VOUS N'ETES PAS SUR QUE TOUTES LES

PIECES SOIENT PRESENTES.

VEUILLEZ LIRE TOUTES LES INSTRUCTIONS AVANT DE CONTINUER.

EN CAS DE DOUTE LORS DU MONTAGE DE NOS PRODUITS,

CONSULTEZ UN DE NOS REVENDEURS OU FAITES APPEL A UN

TECHNICIEN QUALIFIÉ.

VEUILLEZ NOTER QUE LA FAÇON DONT LE KIT EST EMBALLE NE REPRESENTE PAS

NECESSAIREMENT LA MANIERE DE LE MONTER SUR LA MOTO.

SI DES RONDELLES EN CAOUTCHOUC SONT UTILISEES POUR MAINTENIR LES

COMPOSANTS SUR LES BOULONS,ELLES PEUVENT ETRE JETEES.

NOTICE DISPONIBLE AU TELECHARGEMENT SUR :

WWW.RG-RACING.COM

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