R&M DIGICHAIN Bedienungsanleitung

R&M Materials Handling, Inc LoadMate Chain Hoist

Springfield, Ohio USA DIGICHAIN Instruction Manual

: 800 955-9967 June 2003

www.rmhoist.com

10/16/03 RM-LM-DIGICH-MAN-2003-0-ENG.doc

DIGICHAIN

INSTALLATION AND MAINTENANCE

INSTRUCTIONS

Job Number:

Serial Number:

(RECORD UNIT SERIAL NUMBER FOR FUTURE REFERENCE)

R&M Materials Handling, Inc LoadMate Chain Hoist

Springfield, Ohio USA DIGICHAIN Instruction Manual

: 800 955-9967 June 2003

www.rmhoist.com

10/16/03 RM-LM-DIGICH-MAN-2003-0-ENG.doc

This manual is supplemental to the LoadMate Chain Hoist Installation, Operation, and

Maintenance Instruction manual.

Before proceeding with the installation, operation or maintenance of the equipment it is important that the

installation, operating, and maintenance personnel read this bulletin carefully in order to ensure the safe

and efficient use of the equipment.

If any instructions are unclear or if the hoist manual is not available, contact the manufacturer or

distributor of the hoist equipment before attempting to install or use the equipment.

R&M Materials Handling, Inc

4501 Gateway Boulevard

Springfield, OH 45502

Tel. 937-328-5100

Fax 937-325-5319

Visit our website: www.rmhoist.com

R&M Materials Handling, Inc LoadMate Chain Hoist

Springfield, Ohio USA DIGICHAIN Instruction Manual

: 800 955-9967 June 2003

www.rmhoist.com

10/16/03 RM-LM-DIGICH-MAN-2003-0-ENG.doc

1 DESCRIPTION – TECHNICAL CHARACTERISTICS ......................................................................... 4

1.1 Technical Data ............................................................................................................................... 4

1.2 Environmental Data........................................................................................................................ 4

1.3 Function Tests................................................................................................................................ 4

1.4 Dimensions .................................................................................................................................... 5

1.5 Setup.............................................................................................................................................. 6

2 ELECTRICAL ....................................................................................................................................... 7

2.1 Electrical Diagram of the Pendant ................................................................................................. 7

3 SPARE PARTS .................................................................................................................................... 8

R&M Materials Handling, Inc LoadMate Chain Hoist

Springfield, Ohio USA DIGICHAIN Instruction Manual

: 800 955-9967 June 2003

www.rmhoist.com

10/16/03 RM-LM-DIGICH-MAN-2003-0-ENG.doc

1 Description – Technical Characteristics

CAUTION

The DIGICHAIN shall only be used with the rated load indicated on the

rating and capacity plates.

1.1 Technical Data

 Load capacity from 250 lbs. [125 kg] up to 1000 lbs. [500 kg]

 Maximum height of lift is 10 ft [3 m].

 Safety latch on hook is furnished.

 Pushbutton: Hoist motion only

 Hoist speed: Single or two-speed

 E-Stop button: Push-to-maintain, turn-to-release, red mushroom head

 Matches the control voltage of the hoist – 115 volts maximum

 Weight of unit is approximately 7 lbs. [3.2 kg].

 Lateral drawing angle: 3 degrees maximum

 Single fall only; LM1 or LM05 hoist

1.2 Environmental Data

• Ambient temperature: 14°F to +104°F [-10°C to +40°C]

• Humidity: 90% RH (no condensation)

• Vibration: 0.2gn(2m/s2)

• Protection range: IP-55

• Approvals CSA

1.3 Function Tests

 Check that the electrical components are properly connected.

 Check that the operating parameters are met.

 Close the cover of the control enclosure.

 Supply the equipment with the appropriate voltage.

 Check the operation of the upper and lower limit switches.

 Make sure the direction of the hook corresponds with respect to the button being pressed.

Interchange any two of the hoist power leads (L1, L2, L3) if the hook moves in the wrong

direction.

R&M Materials Handling, Inc LoadMate Chain Hoist

Springfield, Ohio USA DIGICHAIN Instruction Manual

: 800 955-9967 June 2003

www.rmhoist.com

10/16/03 RM-LM-DIGICH-MAN-2003-0-ENG.doc

1.4 Dimensions

9 9/16”

[243 mm]

5 ¾”

[146 mm]

6 7/8”

[175 mm]

12 1/16”

306 mm

5”

[127 mm]

7 1/2”

[190 mm]

R&M Materials Handling, Inc LoadMate Chain Hoist

Springfield, Ohio USA DIGICHAIN Instruction Manual

: 800 955-9967 June 2003

www.rmhoist.com

10/16/03 RM-LM-DIGICH-MAN-2003-0-ENG.doc

1.5 Setup

Direction

4 screws lock the handle

around the sleeve.

The handle can be turned

and locked 45° from the

position shown, in either

direction.

Hook locking screw –

prevents the hook from

rotating.

To remove the hook block

assembly, remove the two

screws on the block.

View

R&M Materials Handling, Inc LoadMate Chain Hoist

Springfield, Ohio USA DIGICHAIN Instruction Manual

: 800 955-9967 June 2003

www.rmhoist.com

10/16/03 RM-LM-DIGICH-MAN-2003-0-ENG.doc

2 Electrical

2.1 Electrical Diagram of the Pendant

R&M Materials Handling, Inc LoadMate Chain Hoist

Springfield, Ohio USA DIGICHAIN Instruction Manual

: 800 955-9967 June 2003

www.rmhoist.com

10/16/03 RM-LM-DIGICH-MAN-2003-0-ENG.doc

3 Spare Parts

29 30

1/2 Ton

500 kg

1/8 Ton

250kg

The Clamping shoe, item 6, fits to

the two different load chain sizes

by matching the appropriate shoe

end to the chain size.

1 1

R&M Materials Handling, Inc LoadMate Chain Hoist

Springfield, Ohio USA DIGICHAIN Instruction Manual

: 800 955-9967 June 2003

www.rmhoist.com

10/16/03 RM-LM-DIGICH-MAN-2003-0-ENG.doc

Item Part Number Description Qty Specification

1 ---- Upper cable fastener 2

2 ---- Thread rolling screw M8x12 2

3 833498 Coiled electric cable with plug 1

-- 7285035 Electrical plug (not shown) 1

4 ---- Clamping shoe 2

5 ---- Parallel pin 4x12 1

6 ---- Support pin 1

7 ---- Lower cable fastener 1

8 ---- Screw TC M3x8 ZN DIN84 3

9 ---- Strap 2.3x99 PLT1mm 1

10 ---- Sleeve 1

11 ---- Screw CHC M6x45 ZN DIN912 2

12 ---- Nut M6 DIN985 2

13 52302277 Black gland ISO M20 1

14 52302285 Nut DIN 936 1

15 ---- Upper pendant enclosure 1

16 ---- Screw CHC M4x20 DIN 912 4

17 ---- Nut HM4 DIN934 4

18 ---- Pendant box module 1

19 833572 Emergency Stop Contact XAC-S 414 1

20 ---- Screw M2.9x9.5 DIN7981 2

21 2309417008 Contact XEN-G 1191 2

22 ---- Screw M2.9x13 DIN7981 4

23 833765 Emergency Stop ZA2 BS44 1

24 2309417044 White button XAC A9411 1

25 2309417044 Black button XAC A9412 1

26 ---- Screw M2.9x19 DIN 7981 4

27 ---- Lower pendant enclosure 1

28 ---- Screw M3.5x16 DIN7981 12

29 ---- Hook shoe 1

30 ---- Drilled hook shoe 1

31 ---- Screw CHC M6x20 DIN912 2

32 ---- Nut M6 DIN985 2

33 8010512 Screw CHC M5x12 DIN912 1

34 2212011 Hook 0T5 1br. 1

35 52300975 Sticker up/down 1

36 7285035 Electrical plug 1

- 52304342 Complete DigiChain unit 1

- 2211050 Fall stop assembly LM05 (not shown) 1

- 52264313 Fall stop assembly LM1 (not shown) 1

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