Raymarine IO Drive Bedienungsanleitung

Distributed by

Any reference to Raytheon or

RTN in this manual should be

interpreted as Raymarine.

The names Raytheon and RTN

are owned by the

Raytheon Company.

I/O Drive

Installation Guide

Drives covered:

M81138 I/O (Stern) Drive 12 V

E12019 KAD 32 I/O (Stern) Drive 12 V

Document number: 81176-3

March 2001

2 I/O Drive - Installation Guide

Important information

Safety notices

WARNING: Product installation

Thisequipmentmustbeinstalledandoperatedinaccordance

withtheinstructionscontainedinthishandbook.Failuretodoso

couldresultin poorproductperformance, personalinjuryand/

ordamagetoyourboat.

Because correctperformance of the boat’s steering is critical for

safety,weSTRONGLYRECOMMENDthatanAuthorized

RaymarineServiceRepresentativefitsthisproduct.

WARNING: Navigation aid

Althoughwehavedesignedthisproducttobe accurateand

reliable, many factorscan affectits performance.As aresult,it

shouldonlybeused asanaidtonavigationandshouldnever

replacecommonsenseandnavigationaljudgement.Always

maintaina permanentwatchsoyoucanrespondtosituationsas

theydevelop.

EMC conformance

All Raymarine equipment and accessories aredesigned to the best

industrystandards for use in the recreational marine environment.

The design and manufacture of Raymarine equipmentand

accessories conform tothe appropriate Electromagnetic

Compatibility(EMC)standards,butcorrectinstallationisrequiredto

ensure that performance isnot compromised.

Handbook information

To the best of our knowledge, the information in this handbook was

correct when it went to press. However, Raymarine cannot accept

liabilityforanyinaccuraciesoromissionsitmaycontain.Inaddition,

ourpolicy ofcontinuousproduct improvement may change

specifications withoutnotice. Asa result, Raymarine cannotaccept

liabilityfor any differences between the product and thehandbook.

©RaymarineLtd2001.

I/O Drive - Installation Guide 3

Introduction

Product description

Welcometothe installationguide for the Raymarine inboard/

outboarddrive (also knownas an I/O or sterndrive). This productis

intended to operate the boat’s steering mechanism as partof a

Raymarine autopilot system.

It is designed to drive cable operated, power assistedsteering

systems. It operates the power steering valve inthe same way as the

steeringcable. When youdisengage the autopilot, a clutch

disengagesthe I/Odriveso you cansteertheboatmanually.

CAUTION:

Anyattempt toinstallan I/Odriveto anon-compatibleengine

typemayvoidthe warrantyon both the drive and theengine.

Figure 1: Main parts of the I/O drive

Contents

Thisguide contains:

1Product specifications page 4

2Installation instructions page 5

3Maintenance information page 21

D5211-1

Girdle tube Rod end

Socket

for cable Push rod

Main motor, gear

and clutch assembly

4 I/O Drive - Installation Guide

Specifications

Drive specifications

Drive dimensions

Figure 2: I/O drive dimensions

Table 1: Drive specifications

Performance

(at nominal voltage)

I/O drive

M81138 (12 V)

E12019 (KAD 32: 12 V)

Drive method Electromechanical

Maximum thrust 150 kg (330 lb)

Maximum stroke 214 mm (8.3 in)

Hardover to hardover time 8.8 sec

Other information

protected for use in engine compartments

CE approvals - conforms to:

89/336/EC (EMC), EN60945:1997

94/25/EC (RCD), EN28846:1993

220 mm (8.66 in) 240 mm (9.45 in)

460 mm (18.1 in) mid-stroke

102.5 mm

(4.0 in)

63.4 mm

(2.5 in)

D5185-1

I/O Drive - Installation Guide 5

Installation instructions

Parts required

To install the I/O drive the following parts are supplied:

•standardI/O drive unit

•power cable

•appropriate installation kit (see page 7)

Installation steps

WARNING: Electrical safety

Makesure youhaveswitchedoffthepowersupplybefore you

startinstallingthisproduct.

Follow these steps to install your I/O drive unit:

1. EMC installation guidelines

All Raymarine equipment andaccessories are designedto the best

industrystandards for use in the recreational marine environment.

Their design andmanufacture conforms to the appropriate

Electromagnetic Compatibility (EMC) standards, but correct

installation is required to ensure that performance is not

compromised. Although every effort has been taken to ensure that

they willperform under all conditions, it is importantto understand

what factors couldaffect the operation of the product.

1Consult the EMC installation guidelines. page 5

2Mount the drive. page 7

3Connect the power cable. page 19

4Complete the post-installation checks. page 20

6 I/O Drive - Installation Guide

TheguidelinesgivenheredescribetheconditionsforoptimumEMC

performance, butit is recognized that it may notbe possible to meet

all of these conditions in all situations. To ensure the best possible

conditionsforEMC performancewithin the constraints imposedby

any location, always ensure the maximum separation possible

between different items of electrical equipment.

For optimumEMC performance, it isrecommended that wherever

possible:

•Raymarine equipment and cables connected toit are:

•At least3 ft (1 m) from any equipment transmitting orcables

carryingradiosignalse.g.VHF radios,cablesand antennas.

In the case of SSB radios, the distance should be increased to

7ft(2m).

•More than7 ft (2 m)from the path ofa radar beam. Aradar

beam can normally be assumed to spread 20degrees above

andbelow theradiating element.

•The equipment is supplied from a separate battery fromthat used

for engine start. Voltage dropsbelow 10 V, and starter motor

transients,cancausetheequipmenttoreset. Thiswillnotdamage

theequipment,butmay cause theloss ofsome informationand

maychange the operatingmode.

•Raymarine specified cables are used. Cutting and rejoining these

cables can compromise EMC performance andmust be avoided

unless doing so is detailed in the installation manual.

•Ifasuppressionferriteisattachedtoacable,thisferriteshouldnot

beremoved.Iftheferrite needs to be removed duringinstallation

it mustbe reassembled in the sameposition.

Suppression ferrites

Figure 3showstypical cable suppressionferritesusedwith

Raymarineequipment.Alwaysuse the ferrites supplied by

Raymarine.

Connections to other equipment

If your Raymarine equipment is to be connected to otherequipment

usingacablenotsuppliedbyRaymarine,asuppressionferriteMUST

always be attached tothe cable near to the Raymarine unit.

I/O Drive - Installation Guide 7

Figure 3: Typical Suppression Ferrites

2. Mounting the drive

CAUTION:

I/Odrivesareaffectedbysubstantialvibrationduringuse.When

installingthisI/Odrive,makesurethatyoufullytightenallbolts

anduselockwashers.Usingasuitablethread-lockingcompound

onthethreadswillhelpkeeptheboltssecurelytightened.

Raymarine provideinstallation kits (seeFigure 4)so you canfitthe

drive unit to stern drive systems made by:

•Volvo: see page 8for installation instructions

•Mercruiser 93, OMC and Yamaha: see page 10 forinstallation

instructions

•Mercruiser 95: see page 12forinstallationinstructions

•VolvoKAD32:requirestheKAD32I/Odrive(part number:

E12019)see page 15for installation instructions

Figure 4: Installation kit parts (Volvo, Mercruiser 93, OMC and Yamaha)

D3548-2

D3365-2

Securing bolt

R-clip

Adaptor pin

bracket

Split pin

Spring-loaded

location pin

Shakeproof

washer

Girdle support

bracket

8 I/O Drive - Installation Guide

Installation for Volvo (after type 872215)

1. Fit thegirdle support bracket (suppliedin the installation kit)as

showninFigure 5:

•removethe locating pin that attaches the cable rod tothe tiller

endblock

•replace it with the girdle support bracket

•secure the assembly withthe suppliedsplit pin

•rotate the girdle supportbracket so that the spring-loadedpin

faces forward

2. Fit the adaptor pin bracket to the cable end sheath (see Figure 6):

•the adaptor pin bracket must sit against,butnot on, the

shoulderon the cable endsheath

•the securing bolts must be on thestern (aft) side ofthe cable

endsheath

•make sure the bracket is vertical

•tightenthetwosecuringbolts

Figure 5: Fitting the girdle support bracket (Volvo)

Girdle support

bracket

Tiller end block

Split pin

D3366-2

I/O Drive - Installation Guide 9

Figure 6: Fitting the adaptor pin bracket (Volvo)

3. Fit the I/O drive into the girdle support bracket (see Figure 7):

•positionthe I/O drive unit so the fixed support pin(on the

bracket)fits into the location hole in theI/O drive girdle tube.

•twist and lower the I/O drive unit into thebracket until the

spring-loadedpin fits intothe other location hole

CAUTION:

Thefixedandspring-loadedlocationpinsmustbefullyengaged

intheI/Odrivegirdletube.Ifthey arenottheautopilotwillfail.

Figure 7: Fitting the I/O drive unit (Volvo)

4. Positionthedriveunitpushrodendoverthetopoftheadaptorpin

andsecure withthe R-clip.

Adaptor pin bracket

Cable end sheath

Aft

Cable end sheath shoulder

D3367-2

I/O drive girdle tube

D3368-2

'R' clip

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