Raypak B6000 Bedienungsanleitung
CatalogNo.: 5000.51J
Effective: 10-14-05
Replaces: 06-15-03
B6000
BOILER
MANAGEMENT
SYSTEM
Installation and Operating Manual
Part No. 240564
TM
SYSTEMCONTROL BOILERMONITOR
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is a registered trademark of UnderWriters Laboratories Inc. ®
is a registered trademark of UnderWriters Laboratories-Canada Inc.®
______________________________________________________________________________________
Before operating this product, please read these instructions completely.
B6000 BOILER MANAGEMENT SYSTEM (BMS)
Contents
Equipment Quantity
B6000 System Control 1
B6000 Boiler Monitor, Installed on Boiler(s) As Ordered
Outdoor Temperature Sensor Assy. (064140) 1
Water Temperature Sensor Assy. (064139) 1
Optional Equipment As Ordered
Check packaging for damage or missing components.
IMPORTANTNOTICE: Theseinstructionsareintendedfortheusebyqualifiedpersonnelonly,
specifically trained and experienced in the installation of this type of equipment and related system
components. Installation and service personnel may be required by some states to be licensed. If your state
is such, be sure your contractor bears the appropriate license. Only qualified persons shall attempt to repair
this equipment. Repair must be according to these instructions.
WARNING: Improper installation, adjustment, alteration, service or maintenance may damage the
equipment,createahazardresultinginasphyxiation,explosion,fire,electricshock,personalinjuryorproperty
damage and will void the warranty.
CAUTION: MORETHANONE(1)SUPPLYSOURCE. THISCONTROLHASTHEPOTENTIALTOBE
CONNECTED TO MORE THAN ONE (1) ELECTRICAL SUPPLY SOURCE. TO REDUCE THE RISK OF
ELECTRIC SHOCK, DISCONNECT ALL CONNECTIONS BEFORE SERVICING.
CAUTION: RISK OF ELECTRIC SHOCK. MORE THAN ONE (1) DISCONNECT SWITCH MAY BE
REQUIRED TO DE-ENERGIZE THE EQUIPMENT BEFORE SERVICING.
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PLEASE REGISTER
Before proceeding any further, please take a moment to complete the enclosed user registration form and
mail to Raypak, Inc., 2151 Eastman Avenue, Oxnard, CA 93030.
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TABLE OF CONTENTS
PAGE
Contents 3
Getting Started 5
Foreword 5
Installation and Mounting 7
Mechanical Installation 7
Electrical Installation 8
Check Your Power Source 8
Air Temperature Sensor 9
Water Temperature Sensor 10
Important Configuration Note 12
Wiring - Air and Water Sensors 12
Communication (RS485) Wiring 13
Wiring: Power Source to Control and Boiler Modules 14
Power Test 15
Boiler Monitor Select Switch 16
Boiler Monitor Communications Jumper W1 17
Optional Boiler Monitor Control 18
Field Wiring - Single Boiler 18
Field Wiring - Multiple Boilers 19
Installation Verification Procedure 20
System Control/Display Familiarization 21
Power Up - Boiler Monitor 22
Power Up - System Control Module 23
Displays 23
Important (Start Alternate) 35
System Control Box 39
System Control Board Pictorial 40
Replacement Parts List 42
Boiler Monitor Control Box 44
System Settings 46
Troubleshooting Guide 47
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Thank you for selecting the Raypak B6000 Boiler Management System (BMS). It is our sincere hope that
you will enjoy its power, ease of use and energy saving features.
GETTING STARTED
To learn about the B6000 BMS, simply install it and start using it. The following steps will outline the
things you will need for installation and to prepare it for use.
FOREWORD
The B6000 Boiler Management System is comprised of a Boiler Monitor for each
boiler, one System Control for each system, an Outdoor Air Temperature Sensor and
a Water Temperature Sensor. The system is a microprocessor-based energy manage-
ment hot water control system that controls single or multiple boiler installations used for
hydronic heating and/or domestic hot water supply.
The B6000 BMS is designed to provide the ultimate in personal comfort, efficiency and
operation. The system requires minimal attention after initial setup. The system control to
boiler can be separated by up to 2000 feet. It is capable of being monitored from a remote
location, with an optional modem package and a Personal Computer (PC) equipped with
a modem. The Raypak Boiler Management System minimizes boiler operator attendance
and increases system reliability and cost effectiveness.
The System Control Module has
• A screen that displays the different operating characteristics of the system.
• Agreenlight,totheleftofthescreen,thatindicatesnormalsystemoperatingconditions.
• A red light, to the right of the screen, that flashes when a fault occurs.
• Analarmbuzzerwithasilencingswitch. Ifthebuzzerissilencedtheredlightwillcontinue
to flash until the diagnosed fault is corrected.
• Buttons which are used to monitor and program the selectable system features.
• On board relays designed to control primary system pumps, combustion vent louvers
and/or other boiler accessories.
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Each Boiler Monitor Module contains
• The boiler on-off power switch.
• The boiler manual override switch, which allows the boiler to operate independently
in the event of asystem control failure.
• Standard indicator lights:
"Power On" - green, indicates the boiler is powered.
"Manual Override" - red, indicates boiler is in manual override mode.
"Call for Heat" - amber, indicates there is a call for heat.
"Pump" - green, indicates pump circuit is energized.
"High Limit" - red, indicates boiler is off on high limit.
"Aqua Stat" or "Thermostat" - red, indicates boiler is off on operating control (may not
appear on all models).
"Flow" - red, indicates boiler fault - no flow.
"Ignition" - red, indicates ignition failure.
"Pilot" - yellow or amber, indicates pilot is lit.
"Safety Fault" - red, indicates fault in safety valve or safety circuit.
"Main Gas" - green, indicates modulating valve is energized.
• Boiler identification dip switch.
B6000/A Illustrated
INSTALLATION AND MOUNTING
The System Control module should be mounted on a permanent base not subject to
vibrations, moisture or dust. It should be mounted with the display screen at a convenient
heightforreadingandforaccesstothealarmsilencebuttonlocatedonthetopofthecabinet.
Dimensions & Weight
Boiler Monitor System Control
18-3/4" W 12-1/2" W
5-1/2" D 4-3/4" D
17-1/2" L 15-3/16" L
21-1/4 lbs. 20 lbs.
MECHANICALINSTALLATION
Install the B6000 System Control Module at a convenient place within 2000 feet of the
boiler(s). TheB6000 System ControlModulemust be mountedverticallywith conduit holes
facing downward. Conduit holes are provided to accommodate standard conduit fittings.
Additional or larger conduit fittings that may be required should be located on the bottom of
the module.
Mount the B6000 System Control with 3/8" or 1/4" hardware in four (4) places.
A minimum of six (6) inches clearance on all sides is required and a minimum of eighteen
(18) inches clearance from the front is required for service access. The hinged side of the
box is to the right and the clearance (minimum 3" from bolt hole on the right side) should be
sufficient to open the cover.
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CB
WHITE
GROUND
BLACK GREEN
ABC
PIDOMA
VOM
A sub-panel containing the disconnect switches and surge suppressors is required at or
near the equipment location(s).
For accessibility remove the lower interior panel, by removing the four (4) access screws.
INSTALL CONDUIT AS APPROPRIATE.
NOTE: Shielded cable, Belden #8132 or #9842 or equivalent, must be used to connect the
sensors to the System Control Module.
DIMENSIONS AND WEIGHT
System Control Module 19 1/2 lbs Boiler Monitor Module 21 1/4 lbs
15 3/16 L 17 1/2 L
12 1/2 W 18 3/4 W
4 3/4 D 5 1/2 D
ELECTRICAL CHARACTERISTICS
Control Module - 120 VAC, 0.5A; 60 Hz
Boiler Monitor Module - 120 VAC, 2.0A; 60 Hz
ELECTRICAL INSTALLATION
115 VAC FEEDER CIRCUITS
Install surge protection device(s) sized appropriately for your installation.
Install separate disconnect means for each load. Pull in appropriately sized wire for
equipmentasdefinedbyNECand/orlocalcode. Allprimarywiringwillbe125%of minimum
rating.
It is strongly recommended that the System Control Module and the Boiler Control Module
be supplied from the same source power.
CHECK YOUR POWER SOURCE
Using a volt-ohm meter, check the following
voltages at the circuit breaker Neutral (Return)
Hot
AC = 108 Volts AC Minimum, 132 Volts MAX
Hot to Ground
AB = 108 Volts AC Minimum, 132 Volts MAX
Hot to Neutral
BC = Must be less than 1.0 Volts AC
Neutral to Ground
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AIR TEMPERATURE SENSOR
• INSTALLATION
Fig. #9040
TYPICAL AIR TEMPERATURE SENSOR
Air Temperature Sensor Installation Notes:
• Locate on coldest side of building, usually (North or West) side.
• Install the sensor in a shaded area, out of direct sunlight.
• Locatenohigherthan2/3wayupsideofbuilding orbetween2ndand3rdfloorif building
is more than 3 stories tall.
• Shielded cable length not to exceed 4000 feet.
• Do not locate under an overhang, near wall corners, near drafts from stacks, air
moving devices, windows, doors, or balconies.
• Assure cable length does not exceed 4000 ft. Use larger gauge (Belden #9842)
cable if run is in excess of 100 ft.
• Install in conduit with no other wiring.
• Observe proper wire colors. Sensor is polarity sensitive.
WATER TEMPERATURE SENSOR
• INSTALLATION
The water sensor
should be installed
in the system supply.
Multiple Boilers
Single Boiler
Water Sensor
TYPICAL WATER SENSOR
Water Temperature Sensor Installation Notes:
• Locate sensor in system piping within a minimum of three (3) feet or prior to the first
take off connection, on the downstream side of the System Supply Loop.
• Assure cable length does not exceed 4000 ft. Use larger gauge (Belden #9842) wire
if run is in excess of 100 ft.
• Install in conduit with no other wiring.
• Observe proper wire colors. Sensor is ploarity sensitive.
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Return Supply
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