RDS Technology Liftlog 1000 Bedienungsanleitung
1
User Guide
Title
Sub Title
Liftlog 1000
Fork Lift Truck
Weighing System
Installation and Calibration
LIFTLOG 1000 –INSTALLATION AND CALIBRATION
2
Electromagnetic Compatibility (EMC)
This product complies with European Council Directive 2004/108/EC when installed and used in accordance with the relevant
instructions.
Service and Technical Support
PLEASE CONTACT YOUR NEAREST DISTRIBUTOR or if unknown, contact the factory for further information.
RDS Technology Ltd, Cirencester Road, Minchinhampton, Stroud, Glos, GL6 9BH, United Kingdom
Our policy is one of continuous improvement and the information in this document is subject to change without notice.
Check that the software reference matches that displayed by the instrument.
This manual refers to Software Issue: GC114 Iss01 rev00
Document Number : S/DC/500-10-795 :
Issue : 1.01
Issue Date 29.9.15
Source file: \UK795110.DOCX
© Copyright RDS Technology Ltd 2015
LIFTLOG 1000 –INSTALLATION AND CALIBRATION
3
Information on Disposal for Users of Waste Electrical & Electronic Equipment
This symbol on the product(s) and / or accompanying documents means that the electronic component(s) of this product should
not be mixed with general household waste at end of life.
RDS mobile machinery electronics are exempt from European WEEE recycling regulations. Regardless, we recommend that
wherever our products are used, the various elements (electrical or otherwise), are disposed of responsibly at their end of life. If
you wish to discard our products, then we advise that if unsure, you contact your local area authority / recycling centre for advice
on the correct method of disposal.
Disposing of our products correctly will help save valuable resources and prevent any potential negative effects on human health
and the environment, which could otherwise arise from inappropriate waste disposal. Penalties may be applicable for incorrect
disposal of waste, in accordance with your national legislation.
LIFTLOG 1000 –INSTALLATION AND CALIBRATION
4
1. INTRODUCTION 6
1.1 Important Information 6
1.2 Important Safety Precautions ! 6
1.3 System Overview 7
1.4 Parts List : Ref. Kit P/LIFTLOG/1000 8
1.5 Hydraulic Fitting Kits (standard unless otherwise specified) 9
1.6 Hydraulic Fitting Kits (options) 11
2. INSTALLATION 12
2.1 Drop Valve / Pressure Sensor 12
2.1.1 Flow Rate Adjustment............................................................................................................................................................... 14
2.2 Reference Sensor 15
2.2.1 Weighing Height without Reference Sensor............................................................................................................................. 16
2.3 Head Unit 17
2.4 Electrical 18
2.4.1 Junction Box.............................................................................................................................................................................. 18
2.4.2 Power Supply ............................................................................................................................................................................ 19
2.4.3 Printer.......................................................................................................................................................................................19
2.4.4 Electrical Connections...............................................................................................................................................................20
2.5 Diagnostics 21
LIFTLOG 1000 –INSTALLATION AND CALIBRATION
5
3. CALIBRATION 22
3.1 Setup Menu 22
3.2 “Full Setup Wizard” 23
3.3 Technician Level Settings 24
3.3.1 Home Screen Functions ............................................................................................................................................................24
3.3.2 Logging Options ........................................................................................................................................................................ 24
3.3.3 Port Setup ................................................................................................................................................................................. 27
3.3.4 Language / Keyboard region ..................................................................................................................................................... 27
3.3.5 Instrument ID............................................................................................................................................................................ 27
3.3.6 Job No. / Ticket No....................................................................................................................................................................28
3.3.7 Save to USB............................................................................................................................................................................... 28
3.3.8 Load from USB .......................................................................................................................................................................... 29
3.3.9 Overload Log.............................................................................................................................................................................30
3.4 Factory Level Settings 31
3.4.1 ‘Auto’ Weight Calibration .........................................................................................................................................................31
3.4.2 Calibration Factors.................................................................................................................................................................... 32
3.4.3 Linear Compensation Factors ................................................................................................................................................... 32
3.4.4 Sensor Setup .............................................................................................................................................................................33
3.4.5 Overload Alarm Setup...............................................................................................................................................................34
3.4.6 Error Log ...................................................................................................................................................................................35
3.4.7 PIN ............................................................................................................................................................................................ 35
3.4.8 Software Reset.......................................................................................................................................................................... 35
LIFTLOG 1000 –INSTALLATION AND CALIBRATION
6
1. Introduction
1.1 Important Information
NOTE: FITTING, CALIBRATION AND MAINTENANCE MUST ONLY BE UNDERTAKEN BY A TRAINED INSTALLER. ANY ATTEMPT BY
UNQUALIFIED PERSONNEL TO INTERFERE WITH OR ALTER THE INSTALLATION OR SETUP OF THE SYSTEM, MAY RESULT IN
DAMAGE TO THE MACHINE, PERSONAL INJURY OR POSSIBLE DEATH!
This manual provides general guidelines that will enable the experienced installer to adapt the system successfully to the
majority of machine makes and models. If you are in any doubt regarding an installation detail for a particular machine, then
further technical guidance and specific installation detail is available from RDS Technology. Log in the website, or contact the
RDS Service and Support Department at the factory.
RDS Technology Ltd does not accept responsibility for faulty operation of the system or consequential damage, as a result of poor
workmanship of installation, or any aspect of component installation that does not comply with the requirements for correct
operation as stated in this manual. The installer is responsible to ensure proper fitting.
1.2 Important Safety Precautions !
In addition to observing site safety requirements, before working on the machine always :-
Make sure that the Attachment is down on the floor, and all pressure is released from the hydraulic system, before slackening
off any hydraulic coupling
Prevent the machine from being accidentally started while working on it e.g. remove the ignition key, place a warning notice
in the cab etc.
Keep other persons in the vicinity of the machine fully aware of your immediate intentions during installation and initial
calibration.
LIFTLOG 1000 –INSTALLATION AND CALIBRATION
7
1.3 System Overview
The Liftlog 1000 is a weighing system designed for use principally on counterbalance fork lift trucks. It measures, displays and
records the net or gross weight lifted, normally based on sensing the lift system hydraulic pressure. Normally, a weighing start
point is established by use of a magnetic Reference position sensor fitted on the lift mast. Without the reference sensor
however, the weighing cycle can be started at any lift height (while still allowing the load sufficient height to drop while
weighing).
Triggering the weighing cycle operates a solenoid on a custom, flow-regulated valve, causing the lift cylinder(s) to drop at a
controlled rate while the hydraulic pressure is measured and averaged over the sampling period. The weight is then displayed
either as a gross weight, or if a tare value has been set, then the net weight can be displayed.
Reference
Sensor
Magnet
Drop Valve
+ Pressure Sensor
T-piece
Remote Weigh Button
and/or Remote Enter
Switch (optional)
Indicator
Indicator
Cable
Power Supply
External Alarm
(optional)
Junction Box
LIFTLOG 1000 –INSTALLATION AND CALIBRATION
8
1.4 Parts List : Ref. Kit P/LIFTLOG/1000
Item
Part No.
Description
Qty
Standard
1
K/DROP/VALVE
Kit - Drop Valve
2
K/G-CAN/SCR/PRT
Kit - Touchscreen Protection
1
3
K/INSTRUMENT
Kit - Power Supply
1
4
K/LIFTLOG/REF
Kit - Reference Sensor
1
5
K/LOAD/COMP/250
Kit - 250 bar Pressure Sensor
1
6
K/RAM/MOUNT/KIT
Kit - “RAM” Mount Kit
1
7
S/AC/411-1-005
Junction Box
1
8
S/CB/410-1-026
Display Unit Cable
1
9
S/CBL/TIE/005
Cable Tie –370mm
5
10
S/F724-003
Cable Tie –6”
2
11
S/FSNR/940221
¼” BSP “Dowty” Seal
1
12
S/HU/435-1-001
Head Unit
1
#
S/DC/500-10-787
Terminator Label
1
#
S/DC/500-10-794
Quick reference Guide
1
#
S/DC/500-10-795
Installation and Calibration Manual
1
#
S/DC/500-10-796
Operation Manual
1
#
K/VHL/INST/053
3/8” BSP High Pressure Hose Kit
1
#
K/VHL/INST/055
½” Low Pressure Hose Kit
1
Optional:
#
Kit - Remote Enter Switch
1
#
Kit - Remote Weigh Button
1
#
Kit - External Alarm
1
LIFTLOG 1000 –INSTALLATION AND CALIBRATION
9
1.5 Hydraulic Fitting Kits (standard unless otherwise specified)
Unless specified otherwise, the following kits are supplied as standard with the main kit (ref. fig.1 overleaf)
Item
Part No.
Description
Qty
Pressure Circuit (Cylinder Return circuit –Feed to Drop Valve)
K/VHL/INST/053
3/8” BSP High Pressure Hose Kit
1
1
S/HY/500-9-099
3/8” BSPF – 3/8”BSPF Hose, 250bar, 1M
1
2
S/HY/500-9-100
¼” BSPF – 3/8” BSPM Adaptor
1
3
S/HY/500-9-101
3/8”BSPM – 3/8” BSPM Adaptor
1
4
S/HY/500-9-102
3/8” BSP “Dowty” Seal
1
5
S/FSNR/940221
¼” BSP “Dowty” Seal
1
#
K/VHL/INST/005
Tapped Port Kit (ref section 1.6 for alternatives)
1
Return to Tank Circuit
K/ VHL/INST/055
½” Low Pressure Hose Kit
1
6 #
S/HY/500-9-103
½” Hose, 25 bar, 2.5M
1
7
S/HY/500-9-101
3/8”BSPM – 3/8” BSPM Adaptor
1
8
S/HY/500-9-102
3/8” BSP “Dowty” Seal
1
9
S/HY/500-9-104
3/8” BSPM – 3/8” BSPF Elbow
1
10
S/HY/500-9-105
½” BSPF Hosetail
1
11
S/FIXING/084
13 –20mm Hose Clip
4
K/ VHL/INST/056
1/2” Low Pressure Tee Kit (ref section 1.6 for alternatives)
1
12
S/HY/500-9-106
½” BSPM Hosetail
3
13
S/HY/500-9-107
3/8” BSPF Equal Tee
1
# Not illustrated.
LIFTLOG 1000 –INSTALLATION AND CALIBRATION
10
Fig 1: Hydraulic Components
Lift Cylinder
return line
LP Tank Return
1
2
3
4
9
7
8
10
12
13
12
12
11
5
Fit as required for either
‘P’ or ‘T’ ports
Andere Handbücher für Liftlog 1000
1
Inhaltsverzeichnis
