Red Ion CSPID Series Bedienungsanleitung

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zDEDICATED SINGLE AND DUAL PID MODULES FOR THE

MODULAR CONTROLLER SERIES

zHOT-SWAPPABLE REPLACEMENT REDUCES DOWNTIME

zAUTO ADDRESSING MINIMIZES CONFIGURATION TIME

zFULLY ISOLATED DESIGN PROVIDES RELIABLE OPERATION

zPID CONTROL WITH REDUCED OVERSHOOT

zUNIVERSAL INPUTS ACCEPT TC, RTD, 0-10 V and 0/4-20 mA

SIGNALS

zON DEMAND AUTO-TUNING OF PID SETTINGS

zDC ANALOG OUTPUT (OPTIONAL, CSPID1 ONLY)

zHEATER CURRENT INPUT (OPTIONAL) ENSURES DETECTION

OF HEATER CIRCUIT FAILURE

zWINDOWS®CONFIGURATION SOFTWARE

GENERAL DESCRIPTION

The Model CSPID series modules are full featured PID controllers designed

for use with the Modular Controller Series. The CSPID1 is a single loop

controller, while the CSPID2 is a dual loop controller. The design of the system

provides a true modular PID control platform for multi-zone control

applications. The modules can accept a wide range of thermocouple, RTD, 0-10

V, 0/4-20 mA signals. With multiple discrete outputs, plus an optional analog

output (CSPID1 only), the CSPID modules can perform virtually any

combination of time-proportioning or linear control for heat, cool, or heat/cool

applications. The discrete outputs may also be assigned to one of seven internal

soft alarms. The CSPID1’s optional linear output can be assigned to transmit

virtually any internal variable.

The CSPID modules connect and communicate via a backplane connection to

the CSMSTR Modular Controller Series Master. The CSMSTR, equipped with

serial ports as well as an Ethernet port, allows the system to share data with PCs,

PLCs, and SCADA systems. The Master supports any combination of up to 16

CS Series modules.

The CSPID modules are available with various discrete output combinations,

including relays, open drain MOSFETs, and triac outputs. For applications

requiring large loads to be controlled, several DIN rail mount relays are available.

The modules can operate in On/Off, P, PI, or PID control mode, and use an

on-demand Auto-Tune that establishes the tuning constants. The PID constants

may be fine-tuned through the serial or Ethernet interface. The modules employ

a unique overshoot suppression feature, which allows the quickest response

without excessive overshoot. The modules can also be operated in manual mode,

providing the operator with direct control of the output.

Internal power management circuits allow the modules to be replaced while

power is applied, which reduces downtime in the event of a relay failure. All

configuration information is stored locally within each module, as well as in the

Master, so replacement modules do not need to be configured.

The Modular Controller Series’ high density packaging and DIN rail

mounting saves time and panel space. The backplane connection provides power

and communication to the module and snaps easily onto standard top hat (T)

profile DIN rail.

CONFIGURATION

The Modular Controller Series is configured with Windows®compatible

Crimson™ software. The software is an easy to use, graphical interface which

provides a means of communication configuration, as well as commissioning

and calibration of new systems.

ALARMS

Each loop within the modules has seven internal “soft” alarms, which can be

assigned to trigger any output. This includes four process alarms, two heater

current, and one input fault alarm.

ANALOG OUTPUT OPTION (CSPID1 ONLY)

The optional DC Analog Output (10 V or 20 mA) can be independently

configured and scaled for control or re-transmission purposes.

HEATER CURRENT MONITOR OPTION

The optional Heater Current Monitor input is useful for early warning of

heater degradation, or heater circuit failure. The input connects to a current

transformer with an output of 100 mA AC to ensure that proper heater current is

present when the control output is on, and that little or no current is present when

the output is off. This option provides immediate warning of a circuit short or

open, instead of waiting for a high or low temperature shutdown alarm.

MODEL CSPID – MODULAR CONTROLLER SERIES PID MODULES

Bulletin No. CSPID1-E

Drawing No. LP0542

Released 3/07

Tel +1 (717) 767-6511

Fax +1 (717) 764-0839

www.redlion.net

DIMENSIONS In inches (mm)

CAUTION: Risk of Danger.

Read complete instructions prior to

installation and operation of the unit.

CAUTION: Risk of electric shock.

CUS LISTED

US LISTED

IND. CONT. EQ.

34AD

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SAFETY SUMMARY

All safety related regulations, local codes and instructions that appear in the

manual or on equipment must be observed to ensure personal safety and to

prevent damage to either the instrument or equipment connected to it. If

equipment is used in a manner not specified by the manufacturer, the protection

provided by the equipment may be impaired.

Do not use the controller to directly command motors, valves, or other

actuators not equipped with safeguards. To do so can be potentially harmful to

persons or equipment in the event of a fault to the controller. An independent and

redundant temperature limit indicator with alarm outputs is strongly

recommended.

SPECIFICATIONS

1. POWER: Derived from system backplane. (CSPID1 draws 150 mA max. load

on power input of MASTER, CSPID2 draws 125 mA max). Modules may be

hot-swapped (Replaced while powered up).

2. LEDs*:

STS - Status LED shows module condition

OP1, OP2, OP3, OP4 - Indicate status of outputs 1, 2, 3, and 4

ALM, or AL1 and AL2 - Alarm LEDs are lit during any internal alarm

condition

* Default configuration.

3. MEMORY: Non-volatile memory retains all programmable parameters.

MASTER also stores the parameters in order to reprogram modules that are

replaced.

4. INPUT:

GENERAL:

Sample Time: 67 msec (15 Hz)

Common Mode Rejection: >110 dB, 50/60 Hz

Normal Mode Rejection: >40 dB, 50/60 Hz

Temperature Coefficient: 0.01%/°C

Step Response Time: 200 msec typ., 250 msec max

THERMOCOUPLE INPUTS:

Types: T, E, J, K, R, S, B, N, C

Input Impedance: 20 M Ω

Lead Resistance Effect: 0.25 µV/Ω

Cold Junction Compensation: Less than ±1°C typical (±1.5°C max) over 0

to 50 °C ambient temperature

Resolution: 0.1°

RTD INPUTS:

Type: 2 or 3 wire

Excitation: 150 µA

Lead Resistance: 15 ΩMax

Resolution: 1 or 0.1°

PROCESS INPUT:

5. TEMPERATURE INDICATION ACCURACY: ± (0.3% of span, +1°C).

Includes NIST conformity, cold junction effect, A/D conversion errors,

temperature coefficient and linearization conformity at 23 °C after 20 minute

warm up.

6. ISOLATION LEVEL: 500 Vrms @ 50/60 Hz for 1 minute between the

following:

OP1

OP2

OP3

OP4

Linear Output (CSPID1 only)

Signal Inputs and HCM

CS Master Power Supply Input

7. COMMUNICATIONS: Provided by the CS Master

8. A/D CONVERTER: 16 bit resolution

9. DISCRETE OUTPUTS:

CSPID1: Outputs 1 and 2 available as Solid State NFET, Form A relay or

Triac. Output 3 is a Form C relay.

CSPID2: Outputs 1 through 4 available as Form A relay, Solid State NFET,

or Triac.

Solid State Output:

Type: Switched DC, N Channel open drain MOSFET

Current Rating: 1 A max

VDS ON: 0.3 V @ 1 A

VDS MAX: 30 VDC

Offstate Leakage Current: 0.5 mA max

Form A Relay Output:

Type: N.O.

Current Rating: 3 Amps @ 125 VAC

1/10 HP @ 125 VAC

Life Expectancy: 200,000 cycles at maximum load rating. (Decreasing

load, increasing cycle time, and use of surge suppression such as RC

snubbers increases life expectancy.)

Form C Relay Output:

Type: SPDT

Current Rating: 5 Amps @ 125 VAC or 28 VDC (resistive load)

1/8 HP @ 125 VAC

Life Expectancy: 100,000 cycles at maximum load rating. (Decreasing

load, increasing cycle time, and use of surge suppression such as RC

snubbers increases life expectancy.)

Triac: (CSPID1TA only)

Type: Optically isolated, zero-crossing detection

Rating: 120 VAC, Min: 20 VAC

Max Load Current: 1.0 A across Operating Temperature Range

Min Load Current: 5 mA

Offstate Leakage Current: 1 mA Max

Operating Frequency: 20 to 400 Hz

Protection: Internal Transient Suppression, Fused

Triac: (CSPID2T0 and CSPID2TM only)

Type: Optically isolated, zero-crossing detection

Rating: 120 VAC, Min: 20 VAC

Max Load Current: 0.5A @ 25°C, 0.4A @ 50°C

Min Load Current: 5 mA

Offstate Leakage Current: 1 mA Max

Operating Frequency: 20 to 500 Hz

Protection: Internal Transient Suppression, Fused

10. CONTROL MODES:

Control: On/Off, P, PI, or PID

Output: Time proportioning or linear (CSPID1 only)

Cycle Time: Programmable from 0.0 to 60.0 sec

Auto-Tune: When selected, sets proportional band, integral time, derivative

time values, and output dampening time

Probe Break Action: Programmable response

Sensor Fail Response: Upscale

TYPE MEASUREMENT

RANGE

WIRE COLOR

ANSI BS 1843

T-200 to +400°C

-328 to +752°F

(+) Blue

(-) Red

(+) White

(-) Blue

E-200 to +730°C

-328 to +1346°F

(+) Violet

(-) Red

(+) Brown

(-) Blue

J-200 to +760°C

-328 to +1400°F

(+) White

(-) Red

(+) Yellow

(-) Blue

K-200 to +1250°C

-328 to +2282°F

(+) Yellow

(-) Red

(+) Brown

(-) Blue

R0 to +1768°C

+32 to +3214°F No Standard (+) White

(-) Blue

S0 to +1768°C

+32 to +3214°F No Standard (+) White

(-) Blue

B+149 to +1820°C

+300 to +3308°F No Standard No Standard

N-200 to +1300°C

-328 to +2372°F

(+) Orange

(-) Red

(+) Orange

(-) Blue

W5/W6

0 to +2315°C

+32 to +4199°F No Standard No Standard

mV -5 mV to 56 mV N/A N/A

TYPE INPUT TYPE RANGE

385 100 Ωplatinum, Alpha = .00385 -200 to +600°C

-328 to +1100°F

392 100 Ωplatinum, Alpha = .003919 -200 to +600°C

-328 to +1100°F

672 120 Ωnickel, Alpha = .00672 -80 to +215°C

-112 to +419°F

INPUT RANGE ACCURACY

(18 TO 28 °C) IMPEDANCE MAX CONTINUOUS

OVERLOAD RESOLUTION

10 V 0.1% span 1 M Ohm 50 V 16 bit

20 mA 0.1% span 10 Ohm 100 mA 16 bit

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11. ALARMS:

Modes:

Manual

Absolute High Acting

Absolute Low Acting

Deviation High Acting

Deviation Low Acting

Inside Band Acting

Outside Band Acting

Reset Action: Programmable; automatic or latched

Standby Mode: Programmable; enable or disable

Hysteresis: Programmable

Sensor Fail Response: Upscale

12. ANALOG DC OUTPUT (optional, CSPID1 only):

Selectable/programmable for 0-10 VDC, 0-20 mA, or 4-20 mA

Resolution:

Voltage: 500 µV

Current: 1 µA

Accuracy:

0.1% of full scale (18 to 28°C)

0.2% of full scale (0 to 50°C)

Update Time: 0.0 to 60.0 sec

Compliance (for current output only): 500 Ωmax.

Minimum load (voltage output only): 10 KΩmin.

Outputs are independently jumper selectable for either 10 V or 20 mA. The

output range may be field calibrated to yield approximate 10% overrange and

a small underrange (negative) signal.

13. HEATER CURRENT MONITOR INPUT (optional):

Type: Single phase, full wave monitoring of load currents

Input: 100 mA max. input for use with external current transformers

Input Resistance: 5 Ω

Accuracy: ±3.0% full scale, 5 to 100% of range

Frequency: 50 to 400 Hz

Minimum output on time for break alarm: 350 msec

14. ENVIRONMENTAL CONDITIONS:

Operating Temperature Range: 0 to +50°C

Storage Temperature Range: -40 to +85°C

Operating and Storage Humidity: 85% max relative humidity, non-

condensing, from 0 to +50°C

Vibration According to IEC 68-2-6: 10 to 150 Hz, 0.075 mm amplitude in

X, Y, Z direction 1 g.

Shock According to IEC 68-2-27: Operational 25 g (10g relay), 11 msec in 3

directions.

Altitude: Up to 2000 meters

15. CERTIFICATIONS AND COMPLIANCES:

SAFETY

UL Listed, File # E302106, UL508, CSA C22.2 No. 14-M05

LISTED by Und. Lab. Inc. to U.S. and Canadian safety standards

IEC 61010-1, EN 61010-1: Safety requirements for electrical equipment

for measurement, control, and laboratory use, Part 1.

ELECTROMAGNETIC COMPATIBILITY

Emissions and Immunity to EN 61326: Electrical Equipment for

Measurement, Control and Laboratory use.

Notes:

1. Criterion A: Normal operation within specified limits.

2. Criterion B: Temporary loss of performance from which the unit self-

recovers.

3. Power supplied from backplane via Master Module.

4. CSPID2

16. CONSTRUCTION: Case body is burgundy high impact plastic. Installation

Category I, Pollution Degree 2.

17. CONNECTIONS: Removable wire clamp screw terminal blocks.

Wire Gage: 28-16 AWG terminal gage wire

Torque: 1.96-2.23 inch/lbs (0.22-0.25 N-m)

18. MOUNTING: Snaps on to standard DIN style top hat (T) profile mounting

rails according to EN50022 -35 x 7.5 and -35 x 15.

19. WEIGHT: CSPID1: 7 oz (198.4 g)

CSPID2: 7 oz (198.4 g)

BLOCK DIAGRAM

Electrostatic discharge EN 61000-4-2 Criterion A, Criterion B4

4 kV contact discharge

8 kV air discharge

Electromagnetic RF fields EN 61000-4-3 Criterion B

10 V/m

Fast transients (burst) EN 61000-4-4 Criterion A

2 kV power

1 kV signal

Surge EN 61000-4-5 Criterion A

1 kV L-L,

2 kV L&N-E power

Emissions:

RF conducted interference EN 61000-4-6 Criterion B

Emissions EN 55011 Class A

3 V/rms

Immunity to Industrial Locations:

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EMC INSTALLATION GUIDELINES

Although Red Lion Controls Products are designed with a high degree of

immunity to Electromagnetic Interference (EMI), proper installation and wiring

methods must be followed to ensure compatibility in each application. The type

of the electrical noise, source or coupling method into a unit may be different

for various installations. Cable length, routing, and shield termination are very

important and can mean the difference between a successful or troublesome

installation. Listed are some EMI guidelines for a successful installation in an

industrial environment.

1. A unit should be mounted in a metal enclosure, which is properly connected

to protective earth.

a. The mounting clip that connects to the DIN rail should have the DIN rail

connected to protective earth.

2. Use shielded (screened) cables for all Signal and Control inputs. The shield

(screen) pigtail connection should be made as short as possible. The

connection point for the shield depends somewhat upon the application.

Listed below are the recommended methods of connecting the shield, in

order of their effectiveness.

a. Connect the shield to earth ground (protective earth) at one end where the

unit is mounted.

b. Connect the shield to earth ground at both ends of the cable, usually when

the noise source frequency is over 1 MHz.

c. Connect the shield to common of the module and leave the other end of the

shield unconnected and insulated from earth ground.

3. Never run Signal or Control cables in the same conduit or raceway with AC

power lines, conductors feeding motors, solenoids, SCR controls, and

heaters, etc. The cables should be run through metal conduit that is properly

grounded. This is especially useful in applications where cable runs are long

and portable two-way radios are used in close proximity or if the installation

is near a commercial radio transmitter. Also, Signal or Control cables within

an enclosure should be routed as far away as possible from contactors,

control relays, transformers, and other noisy components.

4. Long cable runs are more susceptible to EMI pickup than short cable runs.

Therefore, keep cable runs as short as possible.

5. In extremely high EMI environments, the use of external EMI suppression

devices such as Ferrite Suppression Cores for signal and control cables is

effective. The following EMI suppression devices (or equivalent) are

recommended:

Fair-Rite part number 0443167251 (RLC part number FCOR0000)

TDK part number ZCAT3035-1330A

Steward part number 28B2029-0A0

6. To protect relay contacts that control inductive loads and to minimize radiated

and conducted noise (EMI), some type of contact protection network is

normally installed across the load, the contacts or both. The most effective

location is across the load.

a. Using a snubber, which is a resistor-capacitor (RC) network or metal oxide

varistor (MOV) across an AC inductive load is very effective at reducing

EMI and increasing relay contact life.

b. If a DC inductive load (such as a DC relay coil) is controlled by a transistor

switch, care must be taken not to exceed the breakdown voltage of the

transistor when the load is switched. One of the most effective ways is to

place a diode across the inductive load. Most RLC products with solid

state outputs have internal zener diode protection. However external diode

protection at the load is always a good design practice to limit EMI.

Although the use of a snubber or varistor could be used.

RLC part numbers: Snubber SNUB0000

Varistor ILS11500 or ILS23000

Note: Reference manufacturer’s instructions when installing any EMI

suppression device.

7. Also care should be taken when connecting input and output devices to the

instrument. When a separate input and output common is provided, they

should not be mixed. Therefore a sensor common should NOT be connected

to an output common. This would cause EMI on the sensitive input common,

which could effect the instruments, operation.

Visit RLC’s web site at www.redlion.net for more information on EMI

guidelines, Safety and CE issues as they relate to Red Lion Controls products.

HARDWARE

CSPID1 ONLY

ANALOG OUTPUT OPTION

Select either Voltage or Current output by placing the output jumpers in the

appropriate location. The output jumpers are located on the side of the CSPID1

module.

CSPID2 ONLY

INPUT JUMPERS

Select the desired input type for each channel by positioning the jumper

appropriately. For thermocouple inputs, the jumper position can be ignored.

Current

Voltage

ATTACH THE MODULE BASE

TO THE DIN RAIL

ATTACH MODULE TO BASE

INSTALLATION

SEPARATE BASE

FROM MODULE

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WIRING

WIRING CONNECTIONS

All conductors should meet voltage and current ratings for each terminal.

Also, cabling should conform to appropriate standards of good installation, local

codes and regulations. When wiring the module, use the numbers on the label to

identify the position number with the proper function. Strip the wire, leaving

approximately 1/4" (6 mm) of bare wire exposed. Insert the wire into the

terminal, and tighten.

RTD

Heater Current Monitor

Voltage

CSPID1 INPUT CONNECTIONS

Current

Thermocouple and Millivolt

RTD

Heater Current Monitor

Voltage

CSPID2 INPUT CONNECTIONS

CurrentThermocouple and Millivolt

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CSPID1 OUTPUT CONNECTIONS

Outputs 1 and 2 - Relay Version

Outputs 1 and 2 - Solid State Version

Output 3

Analog Output

CSPID2 OUTPUT CONNECTIONS

Outputs 1- 4 - Relay Version Outputs 1- 4 - Solid State Version

Outputs 1- 4 - Triac Version

Outputs 1 and 2 - Triac Version

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LEDS

STS – STATUS LED

The Status LED is a dual color LED that provides information regarding the

state of the module. This includes indication of the various stages of the start-up

routine (power-up), as well as any errors that may occur.

Startup Routine

FIRMWARE UPGRADE

The module’s firmware is stored in flash memory to prevent software/hardware

conflicts, and so that software features may be added in the future.

During a download, Crimson compares its own library of firmware files with

those stored in the Master module. If they do not match, Crimson will download

the necessary files. The Master then checks to make sure that the I/O modules

contain the same firmware. If they contain a different revision, the Master will

automatically copy those files into the module's flash memory. During this

process, the module LEDs will flash rapidly, starting with the top row, and

progressing through the remaining rows until the process is complete.

Error States

OP1, OP2, OP3, OP4* – OUTPUT STATUS LED

The OP1, OP2, OP3, and OP4* LEDs are factory configured to indicate the

status of the outputs. The LEDs turn on when the output is active.

These LEDs may be remapped to various other module properties.

*CSPID2 only

ALM OR AL1 & AL2 – ALARM LED

The Alarm LEDs are factory configured to indicate the presence of an alarm.

Whenever one of the seven alarms is active, the LED turns on.

These LEDs may be remapped to various other module properties.

CONFIGURATION

Programming is done via Crimson, a Windows®compatible configuration

interface. Please see the Crimson manual for more information.

Rapidly Flashing Red

Module is currently running the boot loader and/or

being flash upgraded by Crimson. This occurs for

four seconds during a power up.

Steady Red Module switching to configuration.

Green Module performing normally.

Module is controlling properly, but has lost

communication with the Master.

Green/Pulsing Red

Module not controlling, and not communicating.Solid Red

ORDERING INFORMATION

Programming Cable for CS, G3, & Paradigm Series

Crimson Programming Software2

Communications Cables1

Crimson Programming Software, Manual, and Download Cable

Rail Stops (Qty 2)

Replacement Base

Replacement Termination Plug

CBL

Software

Accessories

CBLPROG0

SFCRM

CBLxxxxx

SFCRK

RSRSTP00

CSBASE00

CSTERM00

Single Loop Module, Solid State Outputs, Heater Current Input

Dual Loop Module, Triac Outputs, Heater Current Input

CSPID1SM

CSPID2TM

Single Loop Module, Solid State Outputs, Analog Output

Dual Loop Module, Triac Outputs

CSPID1SA

CSPID2T0

Single Loop Module, Solid State Outputs

Dual Loop Module, Solid State Outputs, Heater Current Input

CSPID1S0

CSPID2SM

Single Loop Module, Relay Outputs, Heater Current Input

Dual Loop Module, Solid State Outputs

CSPID1RM

CSPID2S0

Single Loop Module, Relay Outputs, Analog Output

Dual Loop Module, Relay Outputs, Heater Current Input

CSPID1RA

CSPID2RM

Single Loop Module, Triac Outputs, Analog Output

Single Loop Module, Relay Outputs

Dual Loop Module, Relay Outputs

CSPID11

CSPID2

PID Control Modules CSPID1TA

CSPID1R0

CSPID2R0

Modular Controller Master, Multi Comms ports and Ethernet

CSMSTRMaster Module

CSMSTRGT

CSMSTRLE

CSMSTRSX

CSMSTRV2

DESCRIPTIONMODEL NO.TYPE PART NUMBER

Communications

Cables

(10 feet)

1Visit www.redlion.net for a complete list of PID modules, data acquisition modules, communications drivers and cables.

2 Free at www.redlion.net

Modular Controller Master with multiple protocol converter, data

logger, web server with Virtual HMI up to VGA (640 x 480) size

and expansion slot with increased SDRAM

Modular Controller Master with multiple protocol converter,

Ethernet and expansion slot

Modular Controller Master with multiple protocol converter, data

logger, web server with Virtual HMI up to QVGA (320 x 240) size

and expansion slot.

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LIMITED WARRANTY

The Company warrants the products it manufactures against defects in materials and workmanship

for a period limited to two years from the date of shipment, provided the products have been stored,

handled, installed, and used under proper conditions. The Company’s liability under this limited

warranty shall extend only to the repair or replacement of a defective product, at The Company’s

option. The Company disclaims all liability for any affirmation, promise or representation with

respect to the products.

The customer agrees to hold Red Lion Controls harmless from, defend, and indemnify RLC against

damages, claims, and expenses arising out of subsequent sales of RLC products or products

containing components manufactured by RLC and based upon personal injuries, deaths, property

damage, lost profits, and other matters which Buyer, its employees, or sub-contractors are or may be

to any extent liable, including without limitation penalties imposed by the Consumer Product Safety

Act (P.L. 92-573) and liability imposed upon any person pursuant to the Magnuson-Moss Warranty

Act (P.L. 93-637), as now in effect or as amended hereafter.

No warranties expressed or implied are created with respect to The Company’s products except those

expressly contained herein. The Customer acknowledges the disclaimers and limitations contained

herein and relies on no other warranties or affirmations.

Red Lion Controls

20 Willow Springs Circle

York PA 17406

Tel +1 (717) 767-6511

Fax +1 (717) 764-0839

Red Lion Controls AP

31, Kaki Bukit Road 3,

#06-04/05 TechLink

Singapore 417818

Tel +65 6744-6613

Fax +65 6743-3360

Red Lion Controls BV

Printerweg 10

NL - 3821 AD Amersfoort

Tel +31 (0) 334 723 225

Fax +31 (0) 334 893 793

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