RED LABEL RL4TPP Bedienungsanleitung

Product Code: RL4TPP

OWNER’S MANUAL

PRODUCT CODE: RL4TTP

AUTO BODY REPAIR KIT

4,000KG

Product Code: RL4TPP

Page 2

WARNING INFORMATION

IMPORTANT: READ ALL INSTRUCTIONS BEFORE USE

WARNING

The instructions and warnings contained in this manual should be read and understood before

using or operating this equipment. Do not allow anyone to use or operate this equipment until

they have read this manual and have developed a thorough understanding of how this

equipment works. Failure to observe any of the instructions contained in the manual could

result in severe personal injury to the user or bystanders, or cause damage to the equipment

and property. Keep this manual in a convenient and safe place for future reference.

Whilst every effort has been made to ensure accuracy of information contained in this manual,

the Red Label policy of continuous improvement determines the right to make modifications

without prior warning.

CONTENT

WARNING INFORMATION ............................................................................................................2

CONTENT ......................................................................................................................................2

SAFETY INSTRUCTIONS .................................................................................................................3

ASSEMBLY, OPERATION & PREVENTATIVE MAINTENANCE ..........................................................5

TROUBLESHOOTING ...................................................................................................................12

PARTS LIST ..................................................................................................................................13

WARRANTY .................................................................................................................................15

Product Code: RL4TPP

Page 3

SAFETY INSTRUCTIONS

SAFETY OPERATNG INSTRUCTIONS

Safety related decals must be maintained and replaced if they become hard to read.

Wear eye protection that meets approved standards.

This equipment is designed for vehicle body / frame applications. Using this

equipment in an application for which it is not designed could result in overloading,

reduced load capacity, reduced stability and /or system failure.

Do not overload the hydraulic system; creating pressure beyond the rated capacity

of the pump and ram may result in personal injury. Overloading is indicated by

bowing extension tubes or slipping attachments.

Some components in this set do not match the maximum pressure rating of the

pump and ram. USE A PRESSURE GAUGE IN THE SYSTEM TO MONITOR HYDRAULIC

PRESSURE (not included). Refer to the instructions in this document for typical

applications and load capacity.

Do not over extend the hydraulic arm, over extending the spreader ram may force

the plunger out of the ram, causing damage.

Before working on a vehicle always set the parking brake and chock the wheels.

Attachments and extension tubes must be aligned and fully engaged so ram force is

straight, avoiding an off centre load condition.

When servicing, use only Red Label identical replacement parts. Use of any other

parts will void the warranty.

Use the right product for the job. There are certain applications for which the

hydraulic body repair kit was designed. Do not modify the hydraulic body repair kit

and do not use the Hydraulic body repair kit for a purpose for which it was not

intended.

Ram Safety Instructions:

Ram must be on a stable base which is able to support the load while pushing or

lifting. Use shims, friction material or constraints to prevent slippage of the base or

load. Ensure ram is fully engaged into/onto adapters & extension accessories.

Centre load on ram. Distribute load evenly across the entire saddle surface. Do not

allow off-centre loads on a ram as this may cause the load to tip or the ram to kick

out.

Completely retract the ram before opening the filler screw on the pump to add

hydraulic fluid. An overfill can cause personal injury due to excess reservoir pressure

created when rams are retracted.

Product Code: RL4TPP

Page 4

Hose Safety Instructions:

Before operating the pump, tighten all hose connections using the correct tools. Do

not over tighten; connections need only be secure and leak free. Over tightening can

cause premature thread failure or high pressure fittings to split at pressures lower

than their rated capacity.

Should a hydraulic hose ever rupture, burst, or need to be disconnected,

immediately shut the pump OFF, and open the control valve to release all pressure.

Never grasp a leaking, pressurised hose with your hands; the force of escaping

hydraulic fluid could cause serious injury.

Do not subject the hose to any potential hazard such as fire, extreme cold or heat,

sharp surfaces, or heavy impact. Do not allow the hose to kink, twist, curl, or bend

so tightly that the fluid flow within the hose is blocked or reduced. Do not use the

hose to move attached equipment. Periodically inspect the hose for wear, because

any of these conditions can damage the hose and result in personal injury.

Hose material and coupler seals must be compatible with the hydraulic fluid used.

Hoses must not come in contact with corrosive materials.

Coupler Valves

KEEP COUPLER VALVES PROTECTED WHEN NOT IN USE. Dust caps are included for

all Coupler Valves and should be screwed in when not in use to keep equipment

clean. Keep couplers and valves debris, dirt and dust free

Product Code: RL4TPP

Page 5

ASSEMBLY, OPERATION & PREVENTATIVE MAINTENANCE

1. FEATURES

The Red Label 4,000kg Hydraulic Auto Body Repair Kit is an auto body repair kit that

features extension tubes with a snap lock design for quick and easy assembly.

The flex head features a permanently moulded rubber pad, interlocked to prevent

separation. The complete kit included a variety of auto body, frame repair and

construction components for lifting, pushing, bending and spreading.

2. ASSEMBLY

1. Unscrew and save the end plugs located on

the ends of the hose and hydraulic ram.

2. Securely screw the hose into the hydraulic ram.

3. Insert the pump handle into the

receptacle located at the top of the

pump unit.

4. To attach the head, the extension bars, the male connector, and the flat base to the

hydraulic ram.

Product Code: RL4TPP

Made in China to TQB Brands Pty Ltd specifications Page 6

Visit us at www.tqbbrands.com.au

5. To attach the spreader wedge to the pump unit.

6. For other attachment combinations.

Product Code: RL4TPP

Page 7

3. BEFORE USE

Conduct a thorough visual inspection checking for leaks and any abnormal conditions,

such as cracked welds, and damaged, loose, or missing parts.

Bleeding Air from the System

Air can accumulate in the hydraulic system during the initial setup or after prolonged use,

which can cause the hydraulic ram to respond slowly or operate in an unstable manner or

even leak hydraulic fluid.

To remove the air;

1. Position the hydraulic ram so that it is at a lower level than the hydraulic pump unit,

with the piston end pointing down (see illustration below).

The objective is to "float the air bubbles up the ram, then up the hose and back into the

hydraulic pump.

2. Close the release valve and pump the handle on the hydraulic pump unit rapidly.

3. Without putting load on the hydraulic system this should quickly extend the ram.

4. When fully extended, open the release valve fully to allow the ram piston to retract.

Air bubbles will then be carried back up to the pump reservoir.

5. Repeat this process 3-4 times.

6. Then with the ram fully retracted, ensure the hydraulic pump unit is positioned

horizontally level.

7. Remove the hydraulic pump units filler screw to release trapped air from the

hydraulic pump unit.

8. Check oil level. If necessary top up the hydraulic pump reservoir with good quality

hydraulic jack oil until the fluid level is within 13mm of the filler screw hole.

Important: Repeated changing of hoses may result in loss of hydraulic oil and/or air

bubbles entering the hydraulic ram unit. This will adversely affect the rams performance

and can cause hydraulic ram fluid leakage as the seals may not be under sufficient

pressure to operate effectively. In this circumstance always "Bleed Air from System" and

"Check Hydraulic Oil Level" to restore normal operation.

Product Code: RL4TPP

Page 8

4. OPERATION

Prior to each use always conduct a visual inspection checking for leaks and any abnormal

conditions, such as cracked welds, and damaged, loose, or missing parts.

The hydraulic pump may be operated in a horizontal position, or in a vertical position with

the head pointing down as shown.

1. Assemble the hose between the pump and ram.

2. Determine the appropriate attachment for your application; assemble the

attachment to the ram piston.

3. Turn the pump unit release valve clockwise to a closed position.

4. Work the pump handle up and down to send oil through the hose to the ram,

causing the piston to extend from the ram to the work piece.

5. The pump is equipped with an overload valve that will bypass oil back into the pump

reservoir in an overload situation (when the system meets maximum pressure). In

this case, continued pumping will have no effort on the system. If an overload

situation commonly occurs, a higher capacity set is needed.

6. To release pressure, slowly turn the release valve counter clockwise. The release

speed is controlled by how far the valve is opened.

When offset attachments are used, the rated capacity of the hydraulic system is reduced

by 50%. For each extension tube used in the setup, the rated capacity is reduced another

50%. When using two or more extension tubes together, always position the shortest

tube farthest away from the ram.

Product Code: RL4TPP

Page 9

Product Code: RL4TPP

Page 10

5. MAINTENANCE

Inspection: Inspect the product for damage, wear, broken or missing parts and that all

components function before each use.

Tighten connections as needed. Use pipe thread sealing compound when servicing

connections.

Only use a high quality hydraulic jack oil. Do not mix different liquids and NEVER USE

brake fluid, turbine oil, transmission fluid, motor oil or glycerine. Improper fluid can

cause premature failure of the ram and the potential for sudden and immediate loss

of load. This will also void warranty.

Check the oil level by placing the pump in a level upright position.

Cleaning: Periodically check the pump piston and ram for signs of rust or corrosion.

Clean as needed and wipe with an oily cloth.

Note: Never use sandpaper or abrasive material on these surfaces.

Lubrication: Application of a coating of light lubricating oil to pivot points and hinges will

help to prevent rust and assure that pump assemblies move freely.

Adding Oil:

1. With ram fully retracted, set pump unit in its normal, level position. Locate and

remove oil filler screw.

2. Fill until oil is within 13mm of the oil filler screw hole opening, re-install oil filler

screw.

3. Do not overfill. Overfill can cause personal injury due to excess reservoir pressure

created when ram is fully retracted.

Changing Oil:

For best performance and increased system life, replace the complete fluid supply at least

once per year

1. With ram fully lowered, remove oil filler screw from the pump reservoir as above.

2. Lay the pump on its side and drain the fluid into a suitable container.

3. Set pump in its level upright position.

4. Fill with good quality jack oil to within 13mm of the oil filler screw hole opening.

Re-install oil filler screw.

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