Red lion Sixnet Series Montageanleitung

Sixnet®Series

RAM®9000

Hardware Guide | July 2015

Cellular RTUs

RAM 9000 Series Hardware Guide 2

Table of Contents Revised 2015-07-16

Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Disclaimer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Compliance Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Trademark Acknowledgments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Release Notes and Document Updates. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Additional Product Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Warnings/Cautions/Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Statement of Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Chapter 1 Product Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

RAM 9000 Cellular RTU Product Highlight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

General Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

RAM 9000 Model Comparison Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

RAM 9000 Cellular RTU View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Power Specifications and Consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Electrical Specifications and Pinout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Indicator Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Bootup LED Sequence. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Data Interface Specifications: Serial, Ethernet & USB. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Mode/Reset Button functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Ordering Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Chapter 2 Hardware Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Mounting the RAM 9000 Cellular RTU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

DIN Rail Mounting & Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Mechanical Dimension Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Antennas and Wireless . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Cellular Antenna and Cable Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

GPS Antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Installation and Verification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Wi-Fi Antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Ethernet cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

RAM 9000 Series Hardware Guide 3

Table of Contents Revised 2015-07-16

USB Device Cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

USB Host Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Serial RS485 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

RS485 Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Serial RS232 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Power Source . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Powering the unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Testing the power connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

6-pin Screw Terminal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Power Input Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Battery Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

SIM Cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

SD Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

I/O Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

I/O Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Equivalent Circuit Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Thermal Performance and Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Service and Support Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

RAM 9000 Series Hardware Guide 4

Revised 2015-07-16

Preface

Disclaimer

Portions of this document are intended solely as an outline of methodologies to be followed during the mainte-

nance and operation of the RAM 9000 equipment/software. It is not intended as a step-by-step guide or a com-

plete set of all procedures necessary and sufficient to complete all operations.

While every effort has been made to ensure that this document is complete and accurate at the time of release,

the information that it contains is subject to change. Red Lion Controls is not responsible for any additions to or

alterations of the original document. Industrial networks vary widely in their configurations, topologies, and traf-

fic conditions. This document is intended as a general guide only. It has not been tested for all possible applica-

tions, and it may not be complete or accurate for some situations.

Users of this document are urged to heed warnings and cautions summarized at the front of the document, such

as electrical hazard warnings.

Compliance Information

Part 15 of the Federal Communications Commission (FCC) - A Rules: Interference

Every effort has been made to ensure that this equipment is designed to comply with the limits for a Class A digital

device, as described in the FCC Rules. This equipment has been tested and found to comply with the limits for a

Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable pro-

tection against harmful interference in a residential installation. This equipment generates, uses, and can radiate

radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful

interference to radio communications. Operation of this device in a residential area is likely to cause harmful

interference in which case the user will be required to correct the interference at his/her own expense.

Industry Canada

This Class A digital apparatus meets all requirements of the Canadian Interference Causing Equipment Regula-

tions. Operation is subject to the following two conditions; (1) this device may not cause harmful interference,

and (2) this device must accept any interference received, including interference that may cause undesired opera-

tion.

Environmental Impact Statement

Red Lion equipment contains no hazardous materials as defined by the United States Environmental Protection

Agency (USEPA). Red Lion recommends that all failed product be returned to Red Lion for failure analysis and

proper disposal.

Toxic Emissions

Red Lion equipment releases no toxic emissions.

RAM 9000 Series Hardware Guide 5

Revised 2015-07-16

Trademark Acknowledgments

• Windows®/98/2000/7/8, Windows XP®are registered trademarks of the Microsoft Corporation.

• Microsoft is either a registered trademark or trademark of Microsoft Corporation in the United States and/or other

countries.

Release Notes and Document Updates

The hard copy and flash drive versions of this document are revised only at major releases and, therefore, may not

always contain the latest product information. As needed, Application Notes and or Product Bulletins will be pro-

vided between major releases to describe any new information or document changes.

The latest online version of this document and all product updates can be accessed through the Red Lion web site

at http://www.redlion.net.

Publication History

The following information lists the release history of this document.

ISSUE/REVISION RELEASE DATE CONTENT DESCRIPTION

R04 March 2015 Updates to Warnings

R03 September 2014 Modifications to FCC Statement to cellular frequency bands.

R02 August 2014 Wi-Fi capability added. Change to operating temperature and

thermal performance.

R01 April 2014 First release.

Related Documents

The following information lists available documents related to this product.

ISSUE/REVISION RELEASE DATE DOCUMENT TITLE

version 6 June 2015 SN/RAM 6000 & RAM 9000 Software Manual

Document Ordering Information

To order additional documentation, the user can contact the local sales representative or Red Lion through the

contact numbers and/or e-mail addresses listed on the back of the cover.

Document Comments

Red Lion appreciates all comments that will help us to improve our documentation quality. The user can submit

comments through the Red Lion Customer Service. Simply email us at customer[email protected].

RAM 9000 Series Hardware Guide 6

Revised 2015-07-16

Additional Product Information

Additional product information can be obtained by contacting the local sales representative or Red Lion through the

contact numbers and/or e-mail addresses listed on the back of the cover.

Safety Information

Environmental:

Warning: The unit may become very hot to the touch in high temperature environments, so extreme caution

should be exercised in handling when energized. The unit should be disconnected from power and allowed to cool

for approximately 5 minutes before touching in high temperature applications.

Pollution degree: 2 (Per IEC 61010-1)

Electrical:

Must be powered by a “Class 2 source” only.

Properly ground the unit before connecting anything else to it. If the equipment is used in a manner “not” speci-

fied by Red Lion, the protection provided by the equipment may be impaired.

Overvoltage category: II (Per IEC 61010-1)

Warnings/Cautions/Notes

Warnings apply to situations where personal injury or death may result.

Cautions apply where damage to equipment may result

Notes apply where additional noteworthy information, not in the general text flow but applicable, is made avail-

able to the user.

Hazardous Location and Installation Requirements

These products should not be used to replace proper safety interlocking. No software-based device (or any other solid-state

device) should ever be designed to be responsible for the maintenance of consequential equipment or personnel safety. In

particular, Red Lion disclaims any responsibility for damages, either direct or consequential, that result from the use of this

equipment in any application.

All power, input and output (I/O) wiring must be in accordance with Class I, Division 2 wiring methods and in accordance with

the authority having jurisdiction.

Suitable for use in Class I, Division 2, Groups A, B, C and D hazardous locations, or non-hazardous locations only.

WARNING – EXPLOSION HAZARD: Substitution of components may impair suitability for Class 1, Division 2.

Must consult guide in all cases where this symbol is marked.

RAM 9000 Series Hardware Guide 7

Revised 2015-07-16

WARNING – EXPLOSION HAZARD: When in hazardous locations, disconnect power before replacing or wiring modules.

WARNING – EXPLOSION HAZARD:Do not disconnect equipment unless power has been switched off or the area is known to

be non-hazardous.

WARNING – EXPLOSION HAZARD:Exposure to some chemicals may degrade the sealing properties of materials used in the

relays.

WARNING – EXPLOSION HAZARD:Batteries must only be changed in an area known to be non-hazardous.

These products are operator interface units to be used within control panels in hazardous locations. The enclosure shall be

suitable for the location.

A minimum IP54 rated enclosure is needed for ATEX unless an equivalent degree of protection is supplied by the location.

Hot-swapping is not for use in hazardous locations.

AVERTISSEMENTS POUR INSTALLATION ET ENDROITS DANGEREUX

Ces produits ne doivent pas être utilisés pour remplacer le verrouillage de sécurité approprié. Aucun dispositif basé sur un

logiciel (ou tout autre dispositif à l'état solide) devraient jamais être conçus pour être responsable de l'entretien de l'équipe-

ment consécutifs ou la sécurité du personnel. En particulier, Red Lion décline toute responsabilité pour les dommages, directs

ou indirects, résultant de l'utilisation de cet équipement dans n'importe quelle application.

Tout courant, câblage entrée et sortie (I / O) doit être conforme aux méthodes de câblage à la Classe I, Division 2 et confor-

mément à l'autorité compétente.

Cet appareil est adapté pour utilisation en Classe I, Division 2, Groupes A, B, C, D endroits dangereux ou endroits non-dan-

gereux.

AVERTISSEMENT – RISQUE D’EXPLOSION:La subsitution de tout composant peut nuire à la conformité de Classe I, Division 2.

AVERTISSEMENT – RISQUE D’EXPLOSION:Lorsque dans des endroits dangereux, débranchez le cordon d’alimentation avant

de remplacer ou de brancher les modules.

AVERTISSEMENT – RISQUE D’EXPLOSION:Ne débranchez pas l’équipement à moins que l’alimentation ait été coupée ou que

l’environnement est connu pour être non dangereux.

AVERTISSEMENT– RISQUE D’EXPLOSION: L’exposition à certain produits chimiques peut dégrader les propriétés d’étanchéité

des matériaux utilisés dans les relais.

AVERTISSEMENT – RISQUE D’EXPLOSION: Batteries doivent être changées dans une zone connue pour être non dangereuse.

Ces produits sont des unités d'interface opérateur qui doivent être utilisés à l'intérieur des panneaux de commande dans les

endroits dangereux. L'enclos doit être adapté à l’environnement.

Un boîtier IP54 minimum est nécessaire pour ATEX à moins qu’un degré équivalent de protection est fourni par l'emplace-

ment. Pas de remplacements à chaud des modules dans les zones dangereuses.

RAM 9000 Series Hardware Guide 8

Revised 2015-07-16

Statement of Limited Warranty

(a) Red Lion Controls Inc., Sixnet Inc., N-Tron Corporation, or Blue Tree Wireless Data, Inc. (the "Company") war-

rants that all Products shall be free from defects in material and workmanship under normal use for the period of

time provided in "Statement of Warranty Periods" (available at www.redlion.net) current at the time of shipment

of the Products (the “Warranty Period”). EXCEPT FOR THE ABOVE-STATED WARRANTY, COMPANY MAKES NO

WARRANTY WHATSOEVER WITH RESPECT TO THE PRODUCTS, INCLUDING ANY (A) WARRANTY OF MERCHANTABI-

LITY; (B) WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE; OR (C) WARRANTY AGAINST INFRINGEMENT OF

INTELLECTUAL PROPERTY RIGHTS OF A THIRD PARTY; WHETHER EXPRESS OR IMPLIED BY LAW, COURSE OF DEAL-

ING, COURSE OF PERFORMANCE, USAGE OF TRADE OR OTHERWISE. Customer shall be responsible for determin-

ing that a Product is suitable for Customer's use and that such use complies with any applicable local, state or

federal law.

(b) The Company shall not be liable for a breach of the warranty set forth in paragraph (a) if (i) the defect is a

result of Customer's failure to store, install, commission or maintain the Product according to specifications; (ii)

Customer alters or repairs such Product without the prior written consent of Company.

sole discretion, either (i) repair or replace the Product; or (ii) credit or refund the price of Product provided that, if

Company so requests, Customer shall, at Company's expense, return such Product to Company.

(d) THE REMEDIES SET FORTH IN PARAGRAPH (c) SHALL BE THE CUSTOMER'S SOLE AND EXCLUSIVE REMEDY AND

COMPANY'S ENTIRE LIABILITY FOR ANY BREACH OF THE LIMITED WARRANTY SET FORTH IN PARAGRAPH (a).

RAM 9000 Series Hardware Guide 5-14

Product Overview Revised 2015-07-16

RAM 9000 Cellular RTU Product Highlight

Chapter 1 Product Overview

Using a single web-based user interface, our cellular units simplify I/O, network and security configurations to

integrate complex hardware settings. This easy-to-manage configuration reduces the cost and complexity of

deploying and administering multiple devices at remote locations. Furthermore, an integrated configurable state-

ful firewall provides intrusion protection and encrypted data access while a built-in Software Development Kit

(SDK) enables users to develop custom applications.

Working in conjunction with SixView Manager remote monitoring and control software, RAM RTUs provide low-

cost, real-time access to outlying sites.

RAM 9000 Cellular RTU Product Highlight

•Supports Multi-Carrier 4G LTE connectivity with fall back to 3G and 2G

•Real-time access to mission-critical data through built-in Modbus gateway

•Software Development Kit (SDK) for custom application support

•Native support for DNP3 and Modbus protocols

•Integrated security firewall provides intrusion protection

•Simplified deployment and configuration with single web-based GUI

•Support for new and legacy devices with RS232/485 serial or RJ45 Ethernet

•Powerful event engine that can trigger built-in I/O or send SMS text messages based on real-time operational

data.

RAM 9000 Series Hardware Guide 5-15

Product Overview Revised 2015-07-16

Specifications

General Specifications

Wireless Interfaces

AT&T LTE with fallback to HSPA+

Bell Mobility LTE with fallback to HSPA+

Generic LTE with fallback to HSPA+

Rogers LTE with fallback to HSPA+

TELUS LTE with fallback to HSPA+

Verizon LTE with fallback to EVDO

Programmable Platform

Configurable Events: up to 99 events can be triggered by I/O, Modbus registers, or over 200 system

variables which in turn can send text messages or control I/O

Software Development Kit (SDK)

C/C++/Perl

Protocol Gateway

I/O Controller

Modbus RTU/TCP/ASCII

DNP3 - slave

System Performance

32-bit ARM9 400 MHz CPU

512 MB NAND Memory

128 MB RAM

Tunneling IPsec, GRE, OpenVPN

IP NAT, port forwarding, dynamic DNS, DHCP

Stateful inspection firewall, IP Transparency

Routing Protocols OSPF, BGP, RIP

Clustering VRRP

GPS GNSS supported: GPS L1, GLONASS L1, Galileo E1

High RF sensitivity plus jamming detection/removal

Connectors

Ethernet: One (1) or five (5) 10/100Base-T RJ-45 ports

WAN capability on port 2

Serial: One (1) RS-232 (DB9) 115200bps

One (1) RS-485 (screw block)115200bps

USB: One (1) USB 2.0 (mini)

Antennas: Three (3) SMA connectors (antenna, diversity, GPS)

One (1) RP-SMA connector (Wi-Fi optional)

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