Red lion IAMS 0001 Bedienungsanleitung

US/UK

Page 1

Page 27

Seite 53

Models No. 0001 /

0011 / 0010

Drawing No. LP0767

Version No. 102

Revision Date 08/08

IAMS

Red Lion Controls Worldwide

Headquarters

20 Willow Springs Circle

York, PA 17406

USA

Phone: +1 (717) 767-6511

Fax: +1 (717) 764-0839

[email protected]

Red Lion Controls AP

Unit 101, XinAn Plaza

Building 13

No.99 Tianzhou Road

ShangHai, P.R. China 200223

Phone: +86 21 6113-3688

Fax: +86 21 6113-3683

[email protected]

Red Lion Controls BV

Printerweg 10

3821 AD Amersfoort

The Netherlands

Phone: +31 (0) 33-4723-225

Fax: +31 (0) 33-4893-793

europe@redlion.net

Toll Free from UK and France:

00800 REDLIONS

(00800 733 54667)

Red Lion Controls AP

India Sales Ofﬁce

54, Vishvas Tenement,

Near Railway Crossing

GST Road, New Ranip,

Ahmedabad-382480

Gujarat, India

Phone: +91 98795 40503

Fax: +91 79 27531350

[email protected]

IAMS 0001 / 0011 / 0010

CONTENTS

Warnings ............................................................................ 2

Safety instructions.............................................................. 3

How to dismantle the IAMS devices.................................. 5

When front LED lights red / display shows AO.ER............ 5

Advanced features ............................................................. 6

Application ......................................................................... 6

Technical characteristics .................................................... 6

PGMMOD00 Display / programming front......................... 7

Applications........................................................................ 8

Order codes ....................................................................... 9

Electrical specifications...................................................... 9

Visualisation of sensor error detection and

input signal outside range.................................................. 13

Sensor error detection limits.............................................. 14

Error indications ................................................................. 14

Connections ....................................................................... 15

Block diagram .................................................................... 16

Setup / operating the function keys................................... 17

Routing diagram................................................................. 20

Routing diagram, advanced settings (ADV.SET)................ 24

Scrolling help text in display line 3 .................................... 25

Graphic depiction of relay action Setpoint ........................ 26

Graphic depiction of relay action Window......................... 26

2 3

SYMBOL IDENTIFICATION

Triangle with an exclamation mark: Warning / demand.

Potentially lethal situations.

The CE mark proves the compliance of the devices with

the essential requirements of the directives.

The double insulation symbol shows that the devices

are protected by double or reinforced insulation.

SAFETY INSTRUCTIONS

DEFINITIONS:

Hazardous voltages have been defined as the ranges: 75 to 1500 Volt DC, and

50 to 1000 Volt AC.

Technicians are qualified persons educated or trained to mount, operate, and

also troubleshoot technically correct and in accordance with safety regulations.

Operators, being familiar with the contents of this manual, adjust and operate

the knobs or potentiometers during normal operation.

RECEIPT AND UNPACKING:

Unpack the device without damaging it and make sure that the manual always

follows the device and is always available. The packing should always follow

the device until this has been permanently mounted.

Check at the receipt of the device whether the type corresponds to the one

ordered.

ENVIRONMENT:

Avoid direct sunlight, dust, high temperatures, mechanical vibrations and shock,

as well as rain and heavy moisture. If necessary, heating in excess of the stated

limits for ambient temperatures should be avoided by way of ventilation.

All devices fall under Installation Category II, Pollution Degree 1, and Insulation

Class II.

MOUNTING:

Only technicians who are familiar with the technical terms, warnings, and instruc-

tions in the manual and who are able to follow these should connect the devices.

Should there be any doubt as to the correct handling of the devices, please

contact your local distributor or, alternatively, Red Lion Controls Worldwide

Headquarters, 20 Willow Springs Circle, York, PA 17406 USA, Phone: +1 (717)

767-6511, Fax: +1 (717) 764-0839

WARNING!

The IAMS devices are designed for connection to hazardous

electric voltages.

Ignoring this warning can result in severe personal injury or

mechanical damage.

To avoid the risk of electric shock and fire, the safety instruc-

tions of this manual must be observed and the guidelines

followed. The specifications must not be exceeded, and the

devices must only be applied as described in the following.

Prior to the commissioning of the devices, this manual must be

examined carefully.

Only qualified personnel (technicians) should install these

devices. If the equipment is used in a manner not specified by

the manufacturer, the protection provided by the equipment

may be impaired.

WARNING

To keep the safety distances, the relay contacts on the devices

must not be connected to both hazardous and non-hazardous

voltages at the same time.

The IAMS devices must be mounted on a DIN rail according to

DIN 46277.

WARNING!

Until the devices are fixed, do not connect hazardous voltages

to the devices.

The following operations should only be carried out on discon-

nected devices and under ESD safe conditions:

General mounting, connection and disconnection of wires.

Troubleshooting the devices.

Repair of the devices and replacement of circuit breakers

must be done by Red Lion Controls only.

HAZARD-

OUS

VOLTAGE

INSTAL-

LATION

GENERAL

WARNING

Do not open the front plate of the devices as this will cause

damage to the connector for the display / programming module

PGMMOD00. The devices contain no DIP-switches or jumpers.

4 5

HOW TO DISMANTLE THE IAMS DEVICES

First, remember to demount the connectors with hazardous voltages.

Picture 1:

Detach the device from the DIN rail

by lifting the bottom lock.

When front LED lights red / display shows AO.ER:

IAMS0001 and IAMS0011 are designed with a high safety level. Therefore, a

continuous measurement of the outgoing current is carried out on a 4...20 mA

output signal. If the current is 0, a fatal error mode switches on the red front

LED and disables the relays. If the analogue output is not used, pins 11 and

12 must be short-circuited in order for the device to function. The fatal error

mode can only be reset by switching off and then switching on the supply

voltage to the device.

Mounting and connection of the devices should comply with national legislation

for mounting of electric materials, i.a. wire cross section, protective fuse, and

location. Descriptions of input / output and supply connections are shown in the

block diagram and side label.

The following apply to fixed hazardous voltages-connected devices:

The max. size of the protective fuse is 10 A and, together with a power

switch, it should be easily accessible and close to the device. The power

switch should be marked with a label indicating that it will switch off the

voltage to the device.

Year of manufacture can be taken from the first two digits in the serial number.

UL INSTALLATION REQUIREMENTS:

Use 60/75°C copper conducters only

For use only in pollution degree 2 or better

Max. ambient temperature..................... 60°C

Max. wire size......................................... AWG 26-14

UL file number........................................ E324843

CALIBRATION AND ADJUSTMENT:

During calibration and adjustment, the measuring and connection of external

voltages must be carried out according to the specifications of this manual. The

technician must use tools and instruments that are safe to use.

NORMAL OPERATION:

Operators are only allowed to adjust and operate devices that are safely fixed

in panels, etc., thus avoiding the danger of personal injury and damage. This

means there is no electrical shock hazard, and the device is easily accessible.

CLEANING:

When disconnected, the devices may be cleaned with a cloth moistened with

distilled water.

LIABILITY:

To the extent that the instructions in this manual are not strictly observed, the

customer cannot advance a demand against Red Lion that would otherwise

exist according to the concluded sales agreement.

6 7

PGMMOD00 DISPLAY/PROGRAMMING FRONT

Functionality:

The simple and easily understandable menu structure

and the explanatory help texts guide you effortlessly and

automatically through the setup steps, thus making the

product very easy to use. Functions and setup options are

described in the section ”Setup / operating the function

keys”.

Application:

• Communications interface for modification of operational parameters in the

IAMS devices.

• Can be moved from one device to another of the same type and download

the setup of the first device to subsequent devices.

• Fixed display for readout of process data and status.

Technical characteristics:

• LCD display with 4 lines; Line 1 (H=.2 inch/5.57 mm) shows input signal,

line 2 (H=.2 inch/3.33 mm) shows units, line 3 (H=.13 inch/3.33 mm) shows

analogue output or tag no. and line 4 shows communication and relay status.

• Programming access can be blocked by assigning a password. The password

is saved in the device in order to ensure a high degree of protection against

unauthorised modifications to the setup.

Mounting / installation:

• Click PGMMOD00 onto the front of the device.

IAMS 0001 / 0011 / 0010

• Input for RTD, TC, Ohm, potentiometer, mA and V

• 2-wire supply > 16 V

• FM-approved for installation in Div. 2

• Output for current, voltage and 2 relays

• Universal AC or DC supply

Advanced features:

• Programmable via detachable display front (PRMMOD00), process calibra-

tion, signal and relay simulation, password protection, error diagnostics and

selection of help text in several languages.

Application:

• Linearised, electronic temperature measurement with RTD or TC sensor.

• Conversion of linear resistance variation to a standard analogue current / volt-

age signal, i.e. from solenoids and butterfly valves or linear movements with

attached potentiometer.

• Power supply and signal isolator for 2-wire transmitters.

• Process control with 2 pairs of potential-free relay contacts and analogue

output.

• Galvanic separation of analogue signals and measurement of floating signals.

• The IAMS0001 and IAMS0011 have been designed according to strict safety

requirements and are thus suitable for application in SIL 2 installations.

Technical characteristics:

• When the devices are used in combination with the PRMMOD00 display /

programming front, all operational parameters can be modified to suit any

application. As the devices are designed with electronic hardware switches, it

is not necessary to open them for setting of DIP-switches.

• A green / red front LED indicates normal operation and malfunction. A yellow

LED is ON for each active output relay.

• Continuous check of vital stored data for safety reasons.

• 4-port 2.3 kVAC galvanic isolation.

4 3 2

10 V

1 V

10 V

1 V

8 99

Applications

Input signals:

Current

Volt-

age

Potenti-

ometer RTD and lin.R TC

Connect., wires

Output signals:

Relays

Supply:

21.6...253 VAC

19.2...300 VDC

Analogue, 0/4...20 mA and voltage

Order codes:

IAMS0001 Universal transmitter mA out

IAMS0011 Universal transmitter mA / 2 relays

IAMS0010 Universal limit switch with 2 relays

PGMMOD00 Display / programming module

Electrical specifications:

Specifications range:

-20°C to +60°C

Common specifications:

Supply voltage, universal ............................ 21.6...253 VAC,

or 19.2...300 VDC

Max. consumption ...................................... ≤2.5 W

Fuse............................................................. 400 mA SB / 250 VAC

Isolation voltage, test / operation ............... 2.3 kVAC / 250 VAC

Communications interface .......................... Programming front PGMMOD00

Signal / noise ratio ...................................... Min. 60 dB (0...100 kHz)

Response time (0...90%, 100...10%):

Temperature input................................... ≤ 1 s

mA / V input............................................ ≤ 400 ms

Calibration temperature .............................. 20...28°C

Accuracy, the greater of the general and basic values:

General values

Input

type Absolute

accuracy Temperature

coefficient

All ≤±0.1% of span ≤±0.01% of span / °C

Basic values

Input

type Basic

accuracy Temperature

coefficient

mA ≤±4 µA ≤±0.4 µA / °C

Volt ≤±20 µV ≤±2 µV / °C

Pt100 ≤±0.2°C ≤±0.01°C / °C

Lin. R ≤±0.1 Ω≤±0.01 Ω/ °C

Potentiometer ≤±0.1 Ω≤±0.01 Ω/ °C

TC type: E, J, K, L, N, T, U ≤±1°C ≤±0.05°C / °C

TC type: B, R, S, W3, W5, LR ≤±2°C ≤±0.2°C / °C

10 11

TC input:

Cold junction compensation (CJC)

via internally mounted sensor................. < ±1,0 °C

Sensor error detection, all TC types ........... Yes

Sensor error current:

when detecting ....................................... Nom. 2 µA

else.......................................................... 0 µA

Current input:

Measurement range .................................... -1...25 mA

Programmable measurement ranges.......... 0...20 and 4...20 mA

Input resistance........................................... Nom. 20 Ω+ PTC 50 Ω

Sensor error detection:

Loop break 4...20 mA ............................. Yes

Voltage input:

Measurement range .................................... -20 mV...12 VDC

Programmable measurement ranges.......... 0...1 / 0.2...1 / 0...5 / 1...5 /

0...10 and 2...10 VDC

Input resistance........................................... Nom. 10 MΩ

Current output:

Signal range (span)...................................... 0...20 mA

Programmable signal ranges ...................... 0...20 / 4...20 /

20...0 and 20...4 mA

Load (max.).................................................. 20 mA / 800 Ω/ 16 VDC

Load stability............................................... ≤0.01% of span / 100 Ω

Sensor error detection ................................ 0 / 3.5 / 23 mA / none

NAMUR NE 43 Upscale / Downscale ......... 23 mA / 3.5 mA

Auxiliary supplies:

2-wire supply (terminal 44...43)................... 25...16 VDC / 0...20 mA

Max. wire size.............................................. 1 x 2.5 mm2stranded wire

Screw terminal torque ................................. 0.5 Nm

Relative humidity......................................... < 95% RH (non-cond.)

Dimensions, without display front (HxBxD).. 109 x 23.5 x 104 mm

Dimensions, with display front (HxBxD)...... 109 x 23.5 x 116 mm

Protection degree (enclosure / terminals) ... IP50 / IP20

Weight ......................................................... 170 g / 185 g with PGMMOD00

RTD, linear resistance and potentiometer input:

Input for RTD types:

Pt10, Pt20, Pt50, Pt100, Pt200, PT250, Pt300, Pt400, Pt500, Pt1000

Ni50, Ni100, Ni120, Ni1000

Cable resistance per wire (max.), RTD........ 50 Ω

Sensor current, RTD.................................... Nom. 0.2 mA

Effect of sensor cable resistance

(3- / 4-wire), RTD......................................... < 0.002 Ω/ Ω

Sensor error detection, RTD ....................... Yes

Short circuit detection, RTD........................ < 15 Ω

EMC immunity influence ..................................... < ±0.5% of span

Extended EMC immunity:

NAMUR NE 21, A criterion, burst ....................... < ±1% of span

Input

type Min.

value Max.

value Standard

Pt100

Ni100

Lin. R

Potentiometer

-200°C

-60°C

0 Ω

10 Ω

+850°C

+250°C

10000 Ω

100 kΩ

IEC60751

DIN 43760

Type Min.

value Max.

value Standard

+400°C

-100°C

-180°C

-200°C

-180°C

-50°C

-200°C

0°C

-200°C

+1820°C

+1000°C

+1200°C

+1372°C

+900°C

+1300°C

+1760°C

+400°C

+600°C

+2300°C

+800°C

IEC 60584-1

DIN 43710

IEC 60584-1

DIN 43710

ASTM E988-90

GOST 3044-84

12 13

Visualisation of sensor error detection and

input signal outside range

Sensor error check:

Setup Sensor error detection:

R1, ERR.ACT=NONE - R2, ERR.ACT=NONE,

OUT.ERR=NONE OFF

Else: ON

Output limitation:

on 4...20 and 20...4 mA signals .............. 3.8...20.5 mA

on 0...20 and 20...0 mA signals .............. 0...20.5 mA

Current limit................................................. ≤28 mA

Voltage output:

Signal range ................................................ 0...10 VDC

Programmable signal ranges ...................... 0...1 / 0.2...1 / 0...10 / 0...5 /

1...5 / 2...10 / 1...0 / 1...0.2 / 5...0 /

5...1 / 10...0 og 10...2 V

Load (min.)................................................... 500 kΩ

Relay outputs:

Relay functions............................................ Setpoint, Window, Sensor error,

Power and Off

Hysteresis, in % / display counts ............... 0,1...25% / 1...2999

On and Off delay......................................... 0...3600 s

Sensor error detection ................................ Break / Make / Hold

Max. voltage................................................ 250 VRMS

Max. current ................................................ 2 A / AC or 1 A / DC

Max. AC power ........................................... 500 VA

Ex / I.S. approval:

FM, applicable in......................................... Class I, Div. 2, Group A, B, C, D

Class I, Div. 2, Group IIC

Zone 2

Max. ambient temperature for T5 ............... 60°C

Observed authority requirements: Standard:

EMC 2004/108/EC

Emission and immunity...................... EN 61326-1

LVD 2006/95/EC.......................................... EN 61010-1

FM ............................................................... 3600, 3611, 3810 and ISA 82.02.01

UL, Standard for Safety .............................. UL 508

of span = of the currently selected measurement range

Outside range readout (IN.LO, IN.HI):

If the valid range of the A/D converter or the polynomial is exceeded

Input Range Readout Limit

VOLT

0...1 V / 0.2...1 V IN.LO < -25 mV

IN.HI > 1.2 V

0...10 V / 2...10 V IN.LO < -25 mV

IN.HI > 12 V

CURR 0...20 mA / 4...20 mA IN.LO < -1.05 mA

IN.HI > 25.05 mA

LIN.R

0...800 ΩIN.LO < 0 Ω

IN.HI > 1075 Ω

0...10 kΩIN.LO < 0 Ω

IN.HI < 110 kΩ

POTM - IN.LO < -0.5 %

IN.HI > 100.5 %

TEMP TC / RTD IN.LO < temperature range -2°C

IN.HI > temperature range +2°C

21 22 24

R1 R2

11 12 14

-mA

11 12 14

-V

11 12 14

-V

41 42 44

43 41 42 44

41 42 44

-Tx

41 42 44

31 32 33

41 42 44

42 44

41 41 42 44

14 15

CONNECTIONS

Inputs:

Outputs:

Supply:

Voltage, 1 V Voltage, 10 V

Current Relays

RTD, 3- / 4-wire

Resistance,

3- / 4-wire

Voltage

Potentiometer Current2-wire transmitter

RTD, 2-wire Resistance, 2-wireTC

Sensor error detection limits:

Error indications:

Sensor error detection (SE.BR, SE.SH):

Input Range Readout Limit

CURR Loop break (4..20 mA) SE.BR <= 3.6 mA; > = 21 mA

POTM All, SE.BR on all 3-wire SE.BR > ca. 126 kΩ

LIN.R 0...800 ΩSE.BR > ca. 875 Ω

0...10 kΩSE.BR > ca. 11 kΩ

TEMP

TC SE.BR > ca. 750 kΩ/ (1.25 V)

RTD, 2-, 3-, and 4-wire

No SE.SH for Pt10, Pt20 and Pt50

SE.BR > ca. 15 kΩ

SE.SH < ca. 15 Ω

Display readout below min.- / above max. (-1999, 9999):

Input Range Readout Limit

All All -1999 Display readout <-1999

9999 Display readout >9999

Readout at hardware error

Error search Readout Error cause

Test of internal CJC sensor CJ.ER CJC sensor defect or tem-

perature outside range

Checksum test of the setup in FLASH FL.ER Error in FLASH

Check measurement of analogue output current AO.ER 1) No load on the current

output (only 4...20 mA)

Communications test PGMMOD00 / device NO.CO Connection error

Check that input signal matches input setup IN.ER 1) Error levels on input

Check that saved setup in PGMMOD00 matches device TY.ER Setup mismatch

! Error indications in the display flash once per second. The help text explains the error.

1) The error is reset by switching off and then switching on the supply voltage to the device.

500Ω

CPU

EEPROM

D / A

Safety

50Ω

A / D

PTC

CJC

0.2 mA

10 Ω

MUX

432



4 *4#

HIEJ

I+

10 V

1 V

PGM

16 17

SETUP /

OPERATING THE FUNCTION KEYS

Documentation for routing diagram.

In general:

When setting up the IAMS devices, you will be guided through all parameters

and you can choose the settings which fit the application. For each menu

there is a scrolling help text which is automatically shown in line 3 on the

display.

Setup is carried out by use of the 3 function keys:

 will increase the numerical value or choose the next parameter

will decrease the numerical value or choose the previous parameter

will save the chosen value and proceed to the next menu

When setup is completed, the display will return to the default state 1.0.

Pressing and holding will return to the previous menu or return to the default

state (1.0) without saving the changed values or parameters.

If no key is activated for 1 minute, the display will return to the default state

(1.0) without saving the changed values or parameters.

Further explanations:

Fast setpoint adjustment and relay test: These menus allow you to make a

quick setpoint change and relay test when the FastSet menu is activated.

This function can only be activated when the relays are set for setpoint

function and are controlled by a setpoint.

Pressing and simultaneously will activate a relay test and change the

state of the relay.

Pressing will save the setpoint change.

Holding down for more than 1 second will return the unit to the default state

without saving the setpoint change.

Password protection: Programming access can be blocked by assigning a

password. The password is saved in the device in order to ensure a high

degree of protection against unauthorised modifications to the setup. Default

password 2008 allows access to all setup modules.

BLOCK DIAGRAM

Potentiometer

2-wire transmitter

Voltage

Current

RTD og lin.R,

connection,

wires

Supply

21.6...253 VAC or

19.2...300 VDC

Gnd.

I + V

Out.

Relay 2

Relay 1

Green

Red

Yellow

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