Reechcraft PowerMAST Bedienungsanleitung

OPERATOR’S SAFETY MANUAL

4026288

PowerMast by ReechCraft

reechcraft.com/powermast

This manual may not be reproduced, photocopied, copied, duplicated, or translated

without prior written consent from ReechCraft, Inc.

This ReechCraft, Inc. product is patented and protected in the United States US Patent

6981573. All other US and International Patents Pending.

Using this product in methods not intended by ReechCraft, Inc. are strictly prohibited

without prior written permission from ReechCraft, Inc.

Product General Information: Model – PowerMast

This is the Safety Alert Symbol. It is used on the machine to alert you to potential personal

injury hazards. Understand and obey all safety messages that correspond with this symbol to

avoid possible injury or death.

INDICATES AN IMMINENTLY HAZARDOUS SITUATION THAT, IF NOT AVOIDED,

WILL RESULT IN SERIOUS INJURY OR DEATH. THIS DECAL WILL HAVE A RED

BACKGROUND.

INDICATES A POTENTIALLY HAZARDOUS SITUATION THAT, IF NOT AVOIDED, COULD

RESULT IN SERIOUS INJURY OR DEATH. THIS DECAL WILL HAVE AN ORANGE

BACKGROUND.

SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS

reechcraft.com/powermast 888-600-6160 3

INDICATES A POTENTIALLY HAZARDOUS SITUATION THAT, IF NOT AVOIDED, MAY

RESULT IN MINOR OR MODERATE INJURY. IT MAY ALSO ALERT AGAINST UNSAFE

PRACTICES. THIS DECAL WILL HAVE A YELLOW BACKGROUND.

THIS PRODUCT MUST COMPLY WITH ALL SAFETY-RELATED BULLETINS.

CONTACT REECHCRAFT, INC. OR THE LOCAL AUTHORIZED REECHCRAFT

REPRESENTATIVE FOR INFORMATION REGARDING SAFETY-RELATED BULLETINS

THAT MAY HAVE BEEN ISSUED FOR THIS PRODUCT.

REECHCRAFT, INC. SENDS SAFETY-RELATED BULLETINS TO THE OWNER ON RECORD

OF THIS MACHINE. CONTACT REECHCRAFT TO ENSURE THAT THE CURRENT OWNER

RECORDS ARE UPDATED AND ACCURATE.

REECHCRAFT MUST BE NOTIFIED IMMEDIATELY IN ALL INSTANCES WHERE OUR

PRODUCTS HAVE BEEN INVOLVED IN AN ACCIDENT INVOLVING BODILY INJURY OR

DEATH OF PERSONNEL, OR WHERE SUBSTANTIAL PERSONAL PROPERTY DAMAGE

OR DAMAGE TO THE REECHCRAFT PRODUCT HAS OCCURRED.

• Accident Reporting

• Product Safety Publications

• Current Owner Updates

• Product Safety Questions

• Standards and Regulations Compliance Information

• Questions Regarding Special Applications

• Questions Regarding Product Modiﬁcations

Contact Information:

Technical Safety and Engineering Department

845 34th St S, Fargo, ND 58102

customer.service@reechcraft.com

In USA: 888-600-6160 Outside USA: 701-280-5900

4PowerMast by ReechCraft

1. Safety comes first. To help ensure safety, always have a competent person

assemble, erect, operate, transport, store, and maintain this product. A

competent person is defined as one who has the:

a. Ability to identify any present or foreseeable hazards.

b. Authority to take immediate corrective action.

c. Knowledge and training to assemble, erect, operate, transport, store,

and maintain the system.

d. Operator’s Safety Manual available at all times.

e. Field experience to correctly assemble, erect, operate, transport,

store, and maintain the system.

2. Be sure to follow all of the guidelines set forth in the Operator’s Safety Manual

for proper assembly, erection, operation, transport, storage, and maintenance.

3. Workers exposed to hazards are required to wear personal protective

equipment (PPE) such as hard hats, eyewear, gloves, and safety boots as

prescribed by federal, state, and local authorities.

4. Make a layout plan for how your mast climbing work platform will be used for

the specific task. Examine the structure and ground conditions where the

system will be placed. On long walls, use multiple systems to allow for more

flexibility in access. Always place masts in a position that provides a stable

base and suitable connection to the structure.

5. Establish the distance of the platform to the wall or structure, taking into

consideration wall offsets, curves, balconies, architectural features, trees, wires, etc.

6. Be aware of and refer to federal, state, and local guidelines for proper distance

away from non-system electrical lines.

7. Be sure the ground will support the bearing forces of the system in accordance

with this Operator’s Safety Manual.

8. Always carry out maintenance and inspection as detailed in this manual to help

ensure system safety and efficiency. Be sure to manage all jobsite inventory

and ensure proper inspection and maintenance has been conducted on all

system components prior to use.

9. Never make modifications to the system. Always use factory manufactured

parts on the system. Modifications to the system, or configurations in a manner

other than what is detailed in this manual and other ReechCraft publications,

will void the warranty and could lead to equipment damage or personal injury.

If you have any questions on components or accessories and how they should

be used, contact your local dealer or call ReechCraft customer service.

10. Be sure you have the proper guardrails, endrails, midrails, and toeboards

properly installed.

11. Once the system is installed and prior to operation, provide a barrier as

necessary surrounding the work area below the work platform in accordance

with federal, state, and local regulations. Prepare an emergency escape plan

and keep a phone list of emergency numbers.

SAFETY GUIDELINES

reechcraft.com/powermast 888-600-6160 5

12. Never overload the system beyond the duty rating of 750 pounds (340 kg).

Refer to the loading section of the Operator’s Safety Manual for more

information. Although the system is designed with large safety factors,

excessively overloading the system could create system instability or structural

damage, which may result in personal injury or death.

13. The work platform of the wall-tied system should not be raised higher than

194 feet (59.1 meters). The indoor freestanding system should not be raised

higher than 46.2 feet (14.1 meters), and the outdoor freestanding system

should not go higher than 26.8 feet (8.2 meters). For system configurations

not detailed in this manual, consult with the ReechCraft engineering team.

14. Always keep hands, limbs, and clothing a safe distance from any moving parts.

15. Be sure all switches are off before connecting any electrical cords.

16. When working from any platform above the ground, do not overreach. Keep

proper footing and balance at all times.

17. Ensure the system is lowered to the ground prior to entering or exiting the platform.

18. In the event of a system abnormality that could cause a safety hazard, contact

the worksite supervisor immediately.

19. The system should never be operated during an electrical storm.

20. Wind speeds must not exceed 25 mph (11.2 m/s) for the outdoor freestanding

system during erection and dismantling. In service, wind speeds must not exceed

35 mph (15.6 m/s) for the wall-tied system.

21. For repairs or service questions, contact your local dealer or call ReechCraft

customer service.

6PowerMast by ReechCraft

REVISION LOG

Updated Version of Manual ................................................................................ May 2022

Updated Version of Manual ................................................................................April 2019

Updated Version of Manual ..................................................................... September 2018

Original Version of Manual ................................................................................ June 2013

TABLE OF CONTENTS

Safety Alert Symbols and Safety Signal Words .............................................................. 2

Contact Information .......................................................................................................... 3

Safety Guidelines .............................................................................................................. 4

Revision Log ...................................................................................................................... 6

SECTION 1 - GENERAL SYSTEM INFORMATION

1.0

System Conﬁgurations ............................................................................................10

1.1

Climbing Unit ...........................................................................................................11

1.2

Mast + Base Assembly ............................................................................................ 12

1.3

Platform Support Assembly.................................................................................... 13

1.4

Wall-

tied System Assembly......................................................................................14

1.5

Speciﬁcations

.......................................................................................................... 15

1.6

Wall-tied System Conﬁguration ............................................................................ 16

1.7

Freestanding System Conﬁguration ...................................................................... 18

SECTION 2 - LAYOUT PLANNING

2.0

Layout Planning....................................................................................................... 20

2.1

Ground Preparation................................................................................................. 21

2.2

Wall-

tied System Planning ...................................................................................... 22

2.3

Pre-assembly ........................................................................................................... 22

SECTION 3 - ERECTING THE SYSTEM

3.0

Erecting the Wall-tied System ................................................................................ 24

3.1

Erecting the

Freestanding System........................................................................... 34

Setting the Outriggers ............................................................................................ 34

Leveling the Base .................................................................................................... 34

Securing the Mast Tie ............................................................................................. 36

Finish Erecting the Freestanding System .............................................................. 38

SECTION 4 - POWER SYSTEM INSTALLATION

4.0

Power System Installation ...................................................................................... 39

4.1

Driver Installation .................................................................................................... 40

4.2

Drill Installation ....................................................................................................... 41

4.3

Power Cord Installation .......................................................................................... 42

reechcraft.com/powermast 888-600-6160 7

SECTION 5 - OPERATINGTHE SYSTEM

5.0

Operating the Work Platform .....................................................................................44

SECTION 6 - TRANSPORT +STORAGE

6.0

Transport +Storage ................................................................................................ 46

Transport .................................................................................................................. 46

Storage ..................................................................................................................... 46

SECTION 7 - INSPECTION +MAINTENANCE

7. 0

Inspection +Maintenance ....................................................................................... 47

SECTION 8 - WARRANTY ................................................................................................ 53

8PowerMast by ReechCraft

LIST OF TABLES

1.0

System

Speciﬁcations .............................................................................................

1.1

Wall-tied System Conﬁguration .............................................................................

1.2

Freestanding System Conﬁguration ......................................................................

2.0

Example Layout Plan ..............................................................................................

2.1

Ground Preparation ................................................................................................

2.2

Wall-tied System Requirements.............................................................................

4.0

Drill and Electrical Cord Speciﬁcations ................................................................. 39

LIST OF FIGURES

1.0

Wall-tied System Conﬁguration - Single Mast/Twin Mast ....................................10

1.1

Freestanding System Conﬁguration - Single Mast/Twin Mast .............................10

1.2

Climbing Unit ........................................................................................................... 11

1.3

Wall-tied System Base ............................................................................................ 12

1.4

Freestanding System Base ..................................................................................... 13

1.5

Platform Support Assembly.................................................................................... 13

1.6

Wall-tied System Assembly ...................................................................................

1.7

Tri-mast Tie ..............................................................................................................

1.8

Wall-tied System Conﬁguration .............................................................................

1.9

Freestanding System Conﬁguration ......................................................................

2.0

Wall-tied System Conﬁguration Examples ...........................................................

2.1

Loading the Mast .....................................................................................................

2.2 Extending the Mast .................................................................................................

2.3

Securing the Base ...................................................................................................

2.4

Connecting the Masts .............................................................................................

3.0 Fastening theTie to the Mast ................................................................................. 24

3.1

Anchoring theTie to the Wall.................................................................................. 25

3.2

Erecting the Base Unit ............................................................................................ 26

3.3

Assembling the Platform Support ......................................................................... 26

3.4

Positioning the Platform Support .......................................................................... 27

3.5

Attaching the Platform to the Supports - Single Mast ......................................... 28

3.6

Attaching the Platform to the Supports -Twin Mast ............................................ 28

3.7

Securing the Platform ............................................................................................. 29

3.8

Connecting the Masts ............................................................................................. 30

3.9

Fastening theTies .................................................................................................... 31

3.10

Stacking the Masts ................................................................................................. 31

3.11

Anchoring the Upper Tie ........................................................................................ 32

3.12

Staggering theTies for Maximum Working Height .............................................. 33

3.13

Outrigger Footprint ................................................................................................ 34

3.14

Leveling the Base.................................................................................................... 34

3.15

Spacing the Ties...................................................................................................... 35

reechcraft.com/powermast 888-600-6160 9

3.16

Securing the Mast Tie............................................................................................. 36

3.17

Hex Nuts on the Front Mast ................................................................................... 37

3.18

Erecting the Freestanding System ........................................................................ 38

4.0

Driver Installation ................................................................................................... 40

4.1

Drill Installation ....................................................................................................... 41

4.2

Adjusting the Drill ................................................................................................... 41

4.3

Securing the Cords ................................................................................................. 42

4.4

Cord Management .................................................................................................. 42

4.5

Power Cord Installation .......................................................................................... 43

5.0

Moving Parts ........................................................................................................... 44

5.1

Lock Lever with Ratchet ......................................................................................... 44

5.2

Operating the Work Platform ................................................................................. 44

5.3

Lowering and Stopping.......................................................................................... 45

10 PowerMast by ReechCraft

Figure 1.0 - Wall-tied System Conﬁguration - Single Mast/Twin Mast

Figure 1.1 -Freestanding System Conﬁguration - Single Mast/Twin Mast

SECTION 1

GENERAL SYSTEM INFORMATION

1.0 System Conﬁgurations

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