Reer Aus X Series Benutzerhandbuch
I
IN
NS
ST
TA
AL
LL
LA
AZ
ZI
IO
ON
NE
E,
,
U
US
SO
O
E
E
M
MA
AN
NU
UT
TE
EN
NZ
ZI
IO
ON
NE
E
I
IN
NS
ST
TA
AL
LL
LA
AT
TI
IO
ON
N,
,
U
US
SE
E
A
AN
ND
D
M
MA
AI
IN
NT
TE
EN
NA
AN
NC
CE
E
I
IN
NS
ST
TA
AL
LL
LA
AT
TI
IO
ON
N,
,
U
UT
TI
IL
LI
IS
SA
AT
TI
IO
ON
N
E
ET
T
M
MA
AI
IN
NT
TE
EN
NA
AN
NC
CE
E
I
IN
NS
ST
TA
AL
LL
LA
AT
TI
IO
ON
N,
,
B
BE
ED
DI
IE
EN
NU
UN
NG
G
U
UN
ND
D
W
WA
AR
RT
TU
UN
NG
G
I
IN
NS
ST
TA
AL
LA
AC
CI
IÓ
ÓN
N,
,
U
US
SO
O
Y
Y
M
MA
AN
NT
TE
EN
NI
IM
MI
IE
EN
NT
TO
O
www.reer.it
CONTROL UNIT SERIES AUS X
8540643 - 26/08/2016 Rev.13
1
INDEX
INTRODUCTION............................................................................................... 3
NEW SAFETY PARAMETERS FOR TYPE 2 BARRIERS AND MANDATORY LABELLING ...... 4
AUS X CONTROL UNIT ..................................................................................... 5
OPERATING MODES DESCRIPTION .................................................................................. 5
AUTOMATIC............................................................................................................................... 5
MANUAL..................................................................................................................................... 6
CONNECTION OF EXTERNAL CONTACTORS K1 and K2........................................................... 6
CONNECTON EXAMPLES .................................................................................................. 7
CONNECTION OF AUS X WITH 2 COUPLES OF ULISSE/ILION PHOTOCELLS (WITHOUT K1K2
EXTERNAL CONTACTORS) ......................................................................................................... 7
CONNECTION OF AUS X WITH 1 COUPLE OF ULISSE/ILION PHOTOCELLS (WITH K1K2
EXTERNAL CONTACTORS) ......................................................................................................... 8
SERIES CONNECTION OF AUS X WITH 2 COUPLES OF ULISSE/ILION PHOTOCELLS (WITH
K1K2 EXTERNAL CONTACTORS) ............................................................................................... 8
CONNECTION OF AUS X WITH 4 COUPLES OF ULISSE/ILION PHOTOCELLS (WITHOUT K1K2
EXTERNAL CONTACTORS) ......................................................................................................... 9
SIGNAL DESCRIPTION..................................................................................................... 10
The RESTART command..........................................................................................................10
The SYSTEM_TEST command .................................................................................................. 11
K1K2 FEEDBACK input............................................................................................................. 11
SYSTEM STATUS output...........................................................................................................11
INSTALLATION AND ELECTRICAL CONNECTIONS........................................................ 11
Characteristics of the output circuit. .....................................................................................12
Use of K1 and K2 auxiliary contact elements. .......................................................................12
Warnings regarding the connection cables............................................................................ 12
STATUS INDICATORS ..................................................................................................... 13
DIMENSIONS ................................................................................................................... 14
TECHNICAL DATA AUS X ............................................................................................... 15
Status indicators with 1 photocell ..........................................................................................16
Status indicators with 2 photocells ........................................................................................17
FAULT DIAGNOSIS ...................................................................................................................17
MODULO AUS XM .......................................................................................... 18
OPERATING MODES DESCRIPTION ................................................................................ 18
AUTOMATIC............................................................................................................................. 18
MANUAL...................................................................................................................................19
CONNECTION OF EXTERNAL CONTACTORS K1 and K2.........................................................20
CONNECTON EXAMPLES ................................................................................................ 21
CONNECTION OF AUS XM WITH 2 COUPLES OF ULISSE/ILION PHOTOCELLS (MANUAL MODE,
WITH K1K2 EXTERNAL CONTACTORS, TIMEOUT MUTING = 30s) .............................................21
CONNECTION OF AUS XM WITH 1 COUPLE OF ULISSE/ILION PHOTOCELLS (MANUAL MODE,
WITH K1K2 EXTERNAL CONTACTORS, TIMEOUT MUTING = 30s) .............................................22
CONNECTION OF AUS XM WITH 2 COUPLES OF ULISSE/ILION PHOTOCELLS IN SERIES (MANUAL
MODE, WITH K1K2 EXTERNAL CONTACTORS, TIMEOUT MUTING = 30s).................................. 23
CONTROL UNIT SERIES AUS X
2 8540643 - 26/08/2016 Rev.13
CONNECTION OF AUS XM WITH 4 COUPLES OF ULISSE/ILION PHOTOCELLS IN SERIES
(AUTOMATIC MODE, TIMEOUT MUTING = )........................................................................... 24
MUTING FUNCTION........................................................................................................ 24
Muting sequence..................................................................................................................... 25
MUTING OVERRIDE FUNCTION...................................................................................... 26
Override with maintained action control ............................................................................... 27
Override with pulse control .................................................................................................... 27
SIGNALS DESCRIPTION .................................................................................................. 28
The RESTART command.......................................................................................................... 29
The SYSTEM_TEST command.................................................................................................. 29
K1K2 FEEDBACK input ............................................................................................................ 30
SYSTEM STATUS output .......................................................................................................... 30
INSTALLATION AND ELECTRICAL CONNECTIONS........................................................ 30
Characteristics of the output circuit. ..................................................................................... 30
Use of K1 and K2 auxiliary contact elements........................................................................ 31
Warnings regarding the connection cables. .......................................................................... 31
STATUS INDICATORS ..................................................................................................... 32
DIMENSIONS ................................................................................................................... 32
TECHNICAL DATA .......................................................................................................... 33
Status indicators with 1 photocell connected........................................................................ 34
Status indicators with 2 photocells connected...................................................................... 34
Status indicators (MUTING module) ....................................................................................... 34
Fault diagnosis........................................................................................................................ 35
Fault diagnosis (modulo MUTING).......................................................................................... 35
GUARANTEE................................................................................................... 36
CONTROL UNIT SERIES AUS X
8540643 - 26/08/2016 Rev.13 3
This symbol indicates an important personal safety warning. Failure to
comply with the warning may result in very high risk for exposed personnel.
INTRODUCTION
The ReeR control unit is a safety device complying with
IEC 61496-1, IEC 61496-2 specifications. When connected to a Ilion or
a ULISSE/ILION UPC safety photocell, it forms a type 2 ESPE (Electro-
sensitive Protective Equipment).
Possible connections: from 1 to 4 photocells
Restart manual or automatic selectable
2 N.O. outputs with guided contact safety relays
1 system monitor PNP output
1 external contactors feedback input
Connected safety photocells periodic autotest (every 5s) .
Possible connections: from 1 to 4 photocells
Manual or automatic selectable Restart
2 N.O. outputs with guided contact safety relays
1 system monitor PNP output
1 external contactors feedback input
Muting function with two sensors logic
1 Muting function enable input
1 muting lamp output
Muting Override function integrated
Selectable muting timeout
Connected safety photocells periodic autotest (every 5s).
The control unit also guarantees that:
the output lines are open if the photocell is intercepted;
the output lines are enabled only with correct response
times;
in manual mode, maintenance of the RESTART contact
closed is not interpreted as AUTO mode.
For safe use of the device, it is essential to read and understand the contents
of this handbook.
Failure to comply with the prescriptions indicated in this handbook may result
in very high risks for the operating personnel of the machine protected.
Carefully consider the risks analysis of the application and the
legislation of the barrier application Country to establish if the
application is compatible with the safety category 2.
CONTROL UNIT SERIES AUS X
4 8540643 - 26/08/2016 Rev.13
NEW SAFETY PARAMETERS FOR TYPE 2 BARRIERS AND
MANDATORY LABELLING
With the publication of Edition 3 of the harmonized EN 61496-1
standard it is no longer possible to use a Type 2 safety light barrier
for safety functions assessed as SIL 2 / PL d.
If a safety level of SIL 2 / PL d (or higher) is required and it is
nevertheless intended to use a safety light barrier, then it will be
necessary to use a Type 4 safety light barrier.
This regulatory requirement derives from the fact that the reduction of
risk that can be obtained via a photoelectric safety barrier is not only
a function of the safety level of its electronic parts, but is also
determined by its systematic capabilities (for example:
environmental influences, EMC, optical performance and detection
principle).
The systematic capability of a Type 2 photoelectric barrier may in fact
not be sufficient to ensure adequate risk reduction for SIL 2 / PL d
applications.
The standard also establishes that the labelling of Type 2 safety
barriers must indicate such limitation to SIL 1 / PL c.
The PFHd values declared for the electronic control part of the
device, on the other hand, are not limited and therefore it is possible
to use the PFHd value provided by the manufacturer of the device in
the global assessment of the safety function, even if it exceeds the
SIL 1 / PLc range.
CONTROL UNIT SERIES AUS X
8540643 - 26/08/2016 Rev.13 5
AUS X CONTROL UNIT
OPERATING MODES DESCRIPTION
0 Vdc
+24 Vdc
Automatic
+24 Vdc
+24 Vdc through a N.O. contact
Manual
0 Vdc
0 Vdc
Non-permissible
conditions
+24 Vdc
+24 Vdc
Table 1
AUTOMATIC
In this operating mode, the outputs of the control unit follow the
status of the photocell:
•with the protected area free (outputs of the photocells active), the
relay outputs of the control unit are active.
•with the protected area occupied (outputs of the photocells de-
activated), the relay outputs of the control unit are de-activated.
Figure 1
Use in manual mode (start/restart interlock activated) is mandatory in the
case in which the safety device controls an access protecting a danger zone
and once a person has passed through the opening, he/she may remain in
the danger zone without being detected (use as trip device according to
IEC 61496). Failure to comply with this rule may result in very serious risks
for the persons exposed.
Check correct functioning of the entire safety system (control unit+photocell)
following each re-installation. In particular, if the original operating mode was
Manual, check that the unit has been reconfigured in this mode.
CONTROL UNIT SERIES AUS X
6 8540643 - 26/08/2016 Rev.13
MANUAL
In this operating mode, the outputs of the control unit are activated
only if the protected area is free and after sending the RESTART signal
to the control unit using the push-button or by means of a specific
command on the RESTART input (terminal 4).
Once the protected area has been occupied, the relay outputs are de-
activated. The sequence described above must be repeated in order to
re-activate them.
The RESTART command is active with a 0VDC ---> +24VDC transition.
The minimum duration of the command is 100 ms.
Figure 2
CONNECTION OF EXTERNAL CONTACTORS K1 and K2
Control of external contactors K1K2 can be activated in both operating
modes. If this control must be used, the series of normally closed
contacts of the external contactors must be connected to terminal 11
of the control unit (figures 3 and 4).
Figure 3
Automatic functioning with K1K2 relays
CONTROL UNIT SERIES AUS X
8540643 - 26/08/2016 Rev.13 7
Figure 4
Manual functioning with K1K2 relays
CONNECTON EXAMPLES
CONNECTION OF AUS X WITH 2 COUPLES OF ULISSE/ILION PHOTOCELLS
(WITHOUT K1K2 EXTERNAL CONTACTORS)
Figure 5
CONTROL UNIT SERIES AUS X
8 8540643 - 26/08/2016 Rev.13
CONNECTION OF AUS X WITH 1 COUPLE OF ULISSE/ILION PHOTOCELLS
(WITH K1K2 EXTERNAL CONTACTORS)
Figure 6
SERIES CONNECTION OF AUS X WITH 2 COUPLES OF ULISSE/ILION
PHOTOCELLS (WITH K1K2 EXTERNAL CONTACTORS)
Figure 7
In this case, the 2 photocells are connected in series and the INPUT
BARR2 (terminal 8) is not utilized; this signal must be connected to
the TEST BARR2 (terminal 10).
CONTROL UNIT SERIES AUS X
8540643 - 26/08/2016 Rev.13 9
CONNECTION OF AUS X WITH 4 COUPLES OF ULISSE/ILION PHOTOCELLS
(WITHOUT K1K2 EXTERNAL CONTACTORS)
Figure 8
Inhaltsverzeichnis
Andere Reer Steuereinheit Handbücher
Beliebte Steuereinheit Handbücher anderer Marken
Festo
Festo Compact Performance CP-FB6-E Stücklistenhandbuch
Elo TouchSystems
Elo TouchSystems DMS-SA19P-EXTME Bedienungsanleitung
JS Automation
JS Automation MPC3034A Bedienungsanleitung
JAUDT
JAUDT SW GII 6406 Series Kurzanleitung
Spektrum
Spektrum Air Module System Bedienungsanleitung
BOC Edwards
BOC Edwards Q Series Bedienungsanleitung
