Regency Fireplace Products PG33-NG Kurzanleitung

Models:

PG33-NG

PG33-LPG

Owners &

Installation

PLEASE KEEP THESE INSTRUCTIONS

FOR FUTURE REFERENCE

Manual

01/09/14

LISTINGS AND CODE APPROVALS

Thesegasapplianceshavebeentested

in accordance withAS4533-2000, NZS

5262 and have been certiﬁed by the

Australian Gas Association for installa-

tionandoperationasdescribedinthese

Installation and Operating Instructions.

Your unit should be serviced annu-

allyby anauthorised service person.

918-649b

WARNING:

Improper installation, adjustment, altera-

tion, service or maintenance can cause

injury or property damage. Refer to this

manual. For assistance or additional in-

formation consult an authorised installer,

service agency or the gas supplier.

FOR YOUR SAFETY

Do not store or use gasoline or other ﬂam-

mable vapours and liquids in the vicinity of

this or any other appliance.

Installation and service must be performed

byan authorisedinstaller,serviceagencyor

the gas supplier.

PG33 Gas Inbuilt

FOR YOUR SAFETY

What to do if you smell gas:

Donot tryto lightany appli-

ance

Do not touch any electri-

cal switch: do not use any

phone in your building.

Immediately call your gas

supplierfromaneighbour's

phone. Follow the gas sup-

plier's instructions.

If you cannot reach your

gas supplier, call the ﬁre

department.

TO THE NEW OWNER:

Congratulations!

You are the ownerofastate-of-the-artGasStove by FPIFIREPLACE PRODUCTS INTERNATIONAL. The

PG33 has been designed to provide you with all the warmth and charm of a wood ﬁreplace. The model

PG33 has been approved by theAustralian GasAssociation for both safety and efﬁciency. As it also bears

our own mark, it promises to provide you with economy, comfort and security for many trouble free years

to follow. Please take a moment now to acquaint yourself with these instructions and the many features of

your Regency Fireplace.

Regency PG33 Gas Inbuilt 33

TABLE OF CONTENTS

SAFETY LABEL

Safety Label................................................................ 4

INSTALLATION

Important Message..................................................... 5

Before You Start ......................................................... 5

General Safety Information......................................... 5

Manufactured Home Additional Requirements........... 5

Installation Checklist................................................... 6

Unit Dimensions ......................................................... 6

Locating Your Gas Stove............................................ 6

Clearances ................................................................. 7

Combustible Mantel Clearances................................. 7

Mantel Leg Clearances............................................... 7

Framing and Finishing................................................ 8

Unit Assembly Prior to Installation.............................. 9

Flueing Introduction.................................................... 9

Exterior Flue Termination Locations......................... 10

Flueing - Regency Direct Flue System (Flex)

Horizontal Terminations only .....................................11

Flueing - Installation of Regency Direct Flue

System (Flex)..................................................... 12

Flueing - Simpson Dura-Flue System....................... 13

Flueing - Vertical Terminations ................................. 14

Flueing - Horizontal Terminations (NG & LPG) ........ 16

Flueing - Horizontal Terminations (ULPG) ............... 17

Flueing - Horizontal Installations .............................. 21

Flueing - Vertical Termination................................... 22

System Data............................................................. 23

Gas Connection........................................................ 23

Gas Pipe Pressure Test............................................ 23

SIT Valve Description ............................................... 23

Aeration Adjustment ................................................. 23

Conversion to LPG................................................... 24

Optional Brick Panels............................................... 27

Log Installation ......................................................... 27

Flush Door - Standard.............................................. 29

Flush Trim (optional)................................................. 29

Louvers - Flush ........................................................ 30

Wiring Diagram......................................................... 32

OPERATING INSTRUCTIONS

Lighting Plate Instructions ........................................ 30

Remote Control ........................................................ 31

Operating Instructions .............................................. 31

Lighting Procedure ................................................... 31

Resetting the Unit..................................................... 31

Shutdown Procedure................................................ 31

First Fire ................................................................... 31

Fan Operation........................................................... 31

Flame Height............................................................ 31

Summary of Controls................................................ 31

Pilot Adjustment........................................................ 31

Normal Operating Sounds........................................ 31

MAINTENANCE

Maintenance Instructions ......................................... 33

Gold-Plated or Brass Louvers .................................. 33

Gold Plated or Brass Trim........................................ 33

Log Replacement ..................................................... 33

Glass Gasket............................................................ 34

Door Glass................................................................ 34

Fan Replacement..................................................... 34

Removing Valve Tray................................................ 36

PARTS LIST

Electronic Components List...................................... 37

Replacement/Spare Parts List.................................. 38

WARRANTY

Warranty................................................................... 43

4Regency PG33 Gas Inbuilt

SAFETY LABEL

This is a copy of the label that accompanies each PG33 Gas Fireplace. We have printed a copy of the contents here for your review.

DATA BADGE NOTE: Regency units are constantly being improved. Check the label on the unit and if there is a difference, the label on the unit is

the correct one.

DO NO T

OPERATE THIS APPLIANCE BEFORE READING THE

INSTRUCTIONS BOOKLET.

PLACE ARTICLES ON OR AGAINST THIS APPLIANCE

STORE CHEMICALS OR FLAMMABLE MATERIALS

SPRAY AEROSOLS IN THE VICINITY OF THIS

APPLIANCE WHILE IN OPERATION.

OPERATE WITH PANELS, COVERS OR GUARDS

REMOVED FROM THIS APPLIANCE.

ENCLOSE THIS APPLIANCE.

MODIFY THIS APPLIANCE.

NEAR THIS APPLIANCE.

DO NO T

908-602a

(Australia Only)

Regency PG33 Gas Inbuilt 5

INSTALLATION

IMPORTANT:

SAVE THESE

INSTRUCTIONS

TheP33-NGorP33-LPGDirectFlueFireplacemust

be installed in accordance with these instructions.

Carefully read all the instructions in this manual

ﬁrst. Consult the "authority having jurisdiction" to

determinetheneedforapermitpriortostartingthe

installation. It is the responsibility of the installer

to ensure this ﬁreplace is installed in compliance

with manufacturer's instructions and all applicable

codes.

BEFORE YOU START

Safe installation and operation of this appliance

requirescommonsense,however,wearerequired

bytheCanadianSafetyStandardsandANSIStand-

ards to make you aware of the following:

MANUFACTURED

MOBILE HOME

ADDITIONAL

REQUIREMENTS

1) Ensure that structural members are not cut or

weakened during installation.

2) Ensure proper grounding using the #8 ground

lug provided. See page 35.

GENERAL SAFETY IN-

FORMATION

1) The appliance shall be installed in accord-

ance with the manufacturer's installation

instructions,local gas ﬁtting regulations, mu-

nicipalbuildingcodes,watersupplyregulations,

electricalwiringregulations,withAS5601-2004

(AGA gas installation code) NZS 5261 (New

Zealand)

2) InstallationandrepairshouldbedoneONLY

by an authorised person.

3) THIS APPLIANCE IS NOT INTENDED AS A

FIREPLACEINSERT.DONOTCONNECTTO

MASONARY FLUE.

4) This appliance must be connected to the

speciﬁed ﬂue and termination cap to the

outsideofthebuilding envelope. Neverﬂue

to another room or inside a building. Make

sure that the ﬂue is ﬁtted as per Flueing

instructions.

5) Inspecttheﬂueingsystemannuallyforblockage

and any signs of deterioration.

6) Flueing terminals shall not be recessed into a

wall or siding.

7) Any safety glass removed for servicing must

be replaced prior to operating the appliance.

8) To prevent injury, do not allow anyone who is

unfamiliarwiththeoperationtousetheﬁreplace.

9) Wear gloves and safety glasses for protection

while doing required maintenance.

10) Be aware of electrical wiring locations in walls

andceilingswhencuttingholesfortermination.

11) Under no circumstances should this appliance

be modiﬁed. Parts that have to be removed for

servicingshouldbereplacedprior to operating

this appliance.

12) Installation and any repairs to this appliance

should be done by an authorised service per-

son. An authorised service person should be

calledtoinspectthisappliance annually. Make

it a practice to have all of your gas appliances

checked annually.

13) Do not slam shut or strike the glass door.

14) Underno circumstancesshould anysolid fuels

(wood,paper,cardboard, coal,etc.)beused in

this appliance.

15) The appliance area must be kept clear and

freeofcombustiblematerials,(gasesandother

ﬂammable vapours and liquids).

CLOTHING OR OTHER FLAMMABLE

MATERIAL SHOULD NOT BE PLACED

ON OR NEAR THE APPLIANCE.

CHILDREN AND ADULTS SHOULD BE

ALERTED TO THE HAZARDS OF HIGH

SURFACE TEMPERATURES, ESPE-

CIALLY THE FIREPLACE GLASS, AND

SHOULD STAY AWAYTO AVOID BURNS

OR CLOTHING IGNITION.

INSTALLATION AND REPAIR SHOULD

BE DONE BY AN AUTHORIZED

SERVICE PERSON. THE APPLIANCE

SHOULD BE INSPECTED BEFORE

USE AND AT LEAST ANNUALLY BY A

PROFESSIONAL SERVICE PERSON.

MORE FREQUENT CLEANING MAY

BE REQUIRED DUE TO EXCESSIVE

LINT FROM CARPETING, BEDDING

MATERIAL,ETC.IT IS IMPERATIVETHAT

CONTROL COMPARTMENTS,BURNERS

AND CIRCULATING AIR PASSAGEWAYS

OF THE APPLIANCE BE KEPT CLEAN.

DUE TO HIGH TEMPERATURES, THE

APPLIANCE SHOULD BE LOCATED

OUT OF TRAFFIC AND AWAY FROM

FURNITURE AND DRAPERIES.

WARNING: FAILURE TO INSTALL THIS

APPLIANCE CORRECTLY WILL VOID

YOUR WARRANTY AND MAY CAUSE A

SERIOUS HOUSE FIRE.

YOUNG CHILDREN SHOULD BE CARE-

FULLY SUPERVISED WHEN THEY ARE

IN THE SAME AREA AS THE APPLI-

ANCE. TODDLERS,YOUNG CHILDREN

AND OTHERS MAY BE SUSCEPTIBLE

TO ACCIDENTAL CONTACT BURNS. A

PHYSICAL BARRIERS IS RECOMMEND-

ED IF THERE ARE AT RISK INDIVIDUAL

INTHE HOUSE. TO RESTRICT ACCESS

TO A FIREPLACE OR STOVE, INSTALL

AN ADJUSTABLE SAFETY GATE TO

KEEP TODDLERS, YOUNG CHILDREN

AND OTHER AT RISK INDIVIDUALS OUT

OF THE ROOM AND AWAY FROM HOT

SURFACES.

6Regency PG33 Gas Inbuilt

INSTALLATION

CHECKLIST

1) Locate appliance

a) Room location, page 6

b) Clearances to Combustibles, page 7

c) Mantle Clearances, page 7

d) Framing & Finishing Requirements,

page 8

e) Flueing Requirements, pages 10 to 15.

2) Assemble Top Facing Support and Side

NailingStrips,page9.(NOTE:mustbedone

before installing unit into ﬁreplace.)

3) Install ﬂue, pages 10 to 25.

4) Make gas and electrical connections. Test

the pilot. Must be as per diagram. Page 26.

Convert to LPG if desired, page 27.

5) Install brick panels (optional), page 33.

6) Installlogsandembersandrockwoolwhere

indicated on page 33.

7) Install Flush Door Front (Standard) and

optional Flush Gold Trim, page 35.

8) Install optional Double Screen Door, page

36.

9) Install Louvers

10) Final check.

Before leaving this unit with the customer, the

installer must ensure that the appliance is ﬁr-

ing correctly and operation fully explained

to customer.

This includes:

1) Clockingtheappliancetoensurethecorrect

ﬁringrate (ratenotedonlabel)after burning

appliance for 15 minutes.

2) Ifrequired,adjustingtheprimaryairtoensure

that the ﬂame does not carbon. First allow

the unit to burn for 15-20 min. to stabilize.

CAUTION:Any alterationto the productthat

causes sooting or carboning that results

in damage is not the responsibility of the

manufacturer.

LOCATING YOUR

GAS STOVE

Diagram 1

1) When selecting a location for your stove,

ensure that the clearances outlined on this

page are met.

2) Provide adequate clearances for servicing.

3) The appliance must be installed on a ﬂat,

solid,continuoussurface(e.g.wood,metal,

concrete).Thismaybetheﬂoor,orraisedup

on a platform to enhance its visual impact.

If the appliance is going to be installed on

carpeting,combustiblelinoleumtileorother

combustiblematerial otherthan woodﬂoor-

ing, the appliance must be installed on a

metalorwoodpanelextendingthefullwidth

and depth of the appliance.

4) The PG33 can be installed in a recessed

position or framed out into the room as in

A, B, C, D. See Diagram 1.

5) Thisapplianceis Listed forbedroom instal-

lations when used with a Listed Millivolt

Thermostat. Some areas may have further

requirements, check local codes before

installation.

6) The PG33 Direct Flue Gas Fireplace is ap-

proved for alcove installations, which meet

the clearances listed on this page.

7) We recommend that you plan your instal-

lation on paper using exact measurements

for clearances and ﬂoor protection before

actually installing this appliance. Have a

qualiﬁedinspector,dealer,orinstallerreview

your plans before installation.

Note: For ﬂue terminations see page 10.

A) Flat on Wall

B) Flat on Wall Corner

C) Recessed into Wall/Alcove

D) Corner

33"(838mm)

23"(584mm)

12-3/4"(324mm)

29"(737mm)

28-1/2"(724mm)

31-1/2"(800mm)

Regency PG33 Gas Inbuilt 7

INSTALLATION

COMBUSTIBLE MANTELS

Because of the extreme heat this ﬁreplace emits, the mantel clearances are critical.

Combustible mantel clearances from top of unit are shown in the diagram below.

Note: A non-combustible mantel may be installed at a lower height if the framing is made of

metal studs covered with a non-combustible board.

This drawing is to scale at 1:6 (one inch = 6 inches). Mantel can be installed anywhere in shaded

Clearances for Bay or Flush Front

UNIT DIMENSIONS

The clearances listed below are Minimum dis-

tances unless otherwise stated:

area or higher using the above scale.

Note: Ensure the paint that is used on the mantel and the facing is "heat

resistant" or the paint may discolour.

MANTEL LEG CLEARANCES

Combustible mantel leg clearances as per diagram below:

Maximum

CLEARANCES

A major cause of chimney related ﬁres is

failure to maintain required clearances (air

space) to combustible materials. It is of the

greatest importance that this ﬁreplace and

ﬂue system be installed only in accordance

with these instructions.

Clearance to Combustibles from:

Back 0" (0mm)

Side 0" (0mm)

Floor 0" (0mm)

NOTE: The minimum ﬂoor clearance must be

maintained from the top surface of the carpet-

ing, tile, etc.

Minimum Clearance from Top of Unit to:

Mantel* min. 7" (177mm)

Ceiling 30" (762mm)

from top of unit.

Side Wall Clearance

Bay or Flush Front 7-1/2" (191mm)

Minimum Flue Clearances:

2-1/2" (64mm) Horizontal Top

1-1/2" (38mm) Horizontal Side

1-1/2" (38mm) Horizontal Bottom

1-1/2" (38mm) projection

at 2" (51mm) minimum

clearance.

1-1/4" (32mm) Vertical Flue Clearance

(Simpson)

1-1/2" (38mm) Vertical Flue Clearance

(Flex)

Alcove Clearances:

Max. Depth 36" (914mm)

Min. Width 48" (1219mm)

Min. Height 59" (1499mm)

* see mantel clearance instructions.

WARNING

Fire hazard is an extreme risk

if these clearances are not ad-

hered to.

8Regency PG33 Gas Inbuilt

INSTALLATION

1) Determinethetotalthicknessoffacingmate-

rial (e.g. drywall plus ceramic tiles) to allow

theﬁnishedsurface to beﬂushwith the front

of the unit. Total facing thickness can vary

from 1/2" (13mm) to 1-1/4" (32mm) thick.

Install Side Nailing Strips, and Top Facing

Support before unit is slipped into position.

See page 9 for assembly details.

2) Frame in the enclosure for the unit with

framing material.

3) For exterior walls, insulate the enclosure to

the same degree as the rest of the house,

apply vapour barrier and drywall, as per lo-

cal installation codes. (Do not insulate the

ﬁreplace itself.)

4) The top of the unit must not be closer than

30" (762mm) to the ceiling.

5) Combustible material may be brought up to

the top and sides of the unit and be covered

with ceramic tiles, bricks, rock or other suit-

able combustible ﬁnishing materials.

Note: Theunitdoesnothavetobecomplete-

lyenclosed ina chase. Theclearance

ontopoftheunitis0"tothestandoffs

socombustiblebuildingmaterialscan

belaiddirectlyontopofthestandoffs.

Youmustmaintainclearancefromthe

ﬂue to combustible materials for ﬂex

for Simpson Dura-Flue, see page 7.

6) Use steel studs for framing where the

1-1/2" (38mm) clearance from the ﬂue to

combustiblematerial cannotbemaintained.

FRAMING AND FINISHING

16-1/2”

(419mm)

Minimum

(102mm)

(76mm)

1-1/2"

(38mm)

30”

(762mm)

10" (254mm)

dia. Hole through

wall for Dura-Vent

1/2"

(13mm)

Drywall

Top Header

Opening for gas

connection

12-3/4”

(324mm)

Minimum

(102mm)

(76mm)

1-1/2"

(38mm)

26”

(660mm)

10" (254mm)

dia. Hole through

wall for Flex

1/2"

(13mm)

Drywall

Top Header

Opening for gas

connection

Simpson Dura-Flue

Minimum Clearances

Flex Pipe

Minimum Clearances

NOTE:Ifthisisanoutsidecorner,theminimum

distancebetweentheﬂueandtheoutsidecorner

is 6" (15cm) with AstroCap termination cap or

12" (30cm) with Dura-Flue termination cap.

Vertical Termination or

Vertical Rise with Horizontal

Termination

For Both Simpson & Flex

Rear Termination

NOTE: If this is an outside corner, the minimum

distancebetweentheﬂueandtheoutsidecorner

is6"(15cm)withAstroCapterminationcapor12"

(30cm) with Dura-Flue termination cap.

Simpson Dura-Flue Piping

Flex Piping

For Both Simpson & Flex

Regency PG33 Gas Inbuilt 9

INSTALLATION

For a facing material depth of

1-1/4"(32mm), the top facing

support must be reversed.

TheTopFacingSupport,theSideNailingStrips

and the 2 Top Standoffs must be correctly po-

sitioned and attached to the top before the unit

is put into position.

Top Standoff Assembly

The top standoffs are shipped in a ﬂat position

and must be pulled up and bent into the cor-

rect shape.

1) Remove the standoffs from on top of the

ﬁrebox by undoing the screws.

2) Take each standoff and bend into the cor-

rect shape. Bend up at the bend lines until

the screw holes in the standoff and the

pre-punchedscrewholesontheﬁreboxtop

line-up.

3) Attachthestandoffssecurelytothetopwith

4 screws per standoff.

Note: Secure the standoffs to the holes

closest to the edge of the ﬁrebox top.

Top Facing Support &

Side Nailing Strips

Determine the total thickness of facing mate-

rial (e.g. drywall plus ceramic tiles) to allow the

ﬁnished surface to be ﬂush with the front of the

unit. Total facing thickness can vary from 1/2"

(13mm) to 1-1/4" (32mm) thick.

The Top Facing Support & Side Nailing Strips

canbe mountedin variouspositionsdepending

on the thickness of the facing material.

1) Mount Top Facing Support using the 3

suppliedscrews intothethreepre-punched

screwholesonthetopfrontoftheunit.Adjust

support to desired facing material depth.

2) MountSideNailingStripusingthe3supplied

screws into the three pre-punched screw

holes at the front sides of the unit. Adjust

supporttodesiredfacingmaterialthickness.

UNIT ASSEMBLY

PRIOR TO INSTALLATION

Top Facing

Support

Side

Nailing

Strips

(folded out)

FLUEING INTRODUCTION

The PG33 uses the "balanced ﬂue" technology CoAxial system. The inner liner ﬂues products of combustion to the outside while the outer liner

draws outside combustion air into the combustion chamber thereby eliminating the need to use heated room air for combustion and losing warm

room air up the chimney.

There are 2 ﬂue systems approved for use with the PG33: the Regency Direct Flue System (Flex) for Horizontal Terminations only (see pages 11-

12), and the Simpson Dura-Flue Systems for Horizontal and Vertical Terminations (see pages 13-25).

Note: These ﬂue pipes must not be connected to any other appliance.

The gas appliance and ﬂue system must be ﬂueed directly to the outside of the building, and never be attached to a chimney serving a separate

solid fuel or gas burning appliance. Each direct ﬂue gas appliance must use it's own separate ﬂue system. Common ﬂue systems are prohibited.

NOTE: Ensure compliance with the outside ﬂue terminal location before cutting hole as both dimensions must be met.

10 Regency PG33 Gas Inbuilt

INSTALLATION

EXTERIOR FLUE TERMINATION LOCATIONS

Minimum clearances required for balanced ﬂue terminals or

the ﬂue terminals of outdoor appliances

according to AS5601-2004 (AGA gas installation code) or NZS 5261 (New Zealand)

Minimum

Clearance (mm)

a Below eaves, balconies or other projections:

- Appliances up to 50 MJ/h input 300

- Appliances over 50 MJ/h input 500

b From the ground or above a balcony 300

c From a return wall or external corner 500

d From a gas meter (M) 1000

e From an electricity meter or fuse box (P) 500

f From a drain or soil pipe 150

g Horizontal from any building structure (unless appliance is approved

for closer installation) or obstruction facing a terminal 500

h From any other ﬂue terminal, cowl or combustion air intake 500

j Horizontally from an openable window, door, or non-mechanical air inlet, or

any other opening into a building, with the exception of sub-ﬂoor ventilation

(see also Note (I)):

- Appliances up to 150 MJ/h input 500

- Appliances over 150 MJ/h input 1500

k Vertically below an openable window, door, or non-mechanical air inlet,

or any other opening into a building, with the exception of sub-ﬂoor ventilation

(see also Note (I)): see table below

NOTES:

(I) For mechanical air inlets, including spa blowers, the clearance 'j' and 'k' shall be 1500 mm in all cases.

(II) All distances shall be measured vertically or horizontally along the wall to a point in line with the nearest par

to of the terminal.

(III)Prohibited area below electricity meter or fuse box extends to ground level.

(IV)A ﬂue terminal of this type shall not be located under a roofed area unless the roofed area is fully open on

at least two sides and a free ﬂow of air at the appliance is achieved.

Clearance 'k' in mm

Space Heaters All Other Appliances

Up to 50 MJ/h input Up to 50 MJ/h input Over 50 MJ/h input

to 150 MJ/h input Over 150 MJ/h input

150 500 1000 1500

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