REID LIFTING PGRS20 Montageanleitung

Tel: +44 (0)1291 620796 www.reidlifting.com

ASSEMBLY VIDEO

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Assembly & Operation

No. 1 in lightweight, portable, safe lifting solutions

CONTENTS

INTRODUCTION

CORRECT OPERATION

• Intended Use

• Inspection Prior to Initial Operation

• Inspection Before Starting Work

• Maximum Capacity

NOTES FOR CORRECT USAGE

• Warning

• Attaching the Load

• Temperature Range

• Regulations

INSPECTION/MAINTENANCE

• Regular Inspections

• Maintenance/Repair

• Storage and Transportation

• Marking

ATEX

• ATEX - Classification

• ATEX - Identification

• ATEX - Spark Formation

• ATEX - Static Electricity

• ATEX - Inspection, Maintenance & Repair

IRATA

LANGUAGE

ASSEMBLY INSTRUCTIONS

• Pre-Assembly

• Standard Assembly

• Master-link/Close-Coupled Trolley Installation

• Height Adjustment

• Foot Adjustment

• Pre-Assembly

• Confined Space Assembly

• Gantry Stowage

• Trolley Storing

• Winch Bracket Installation

• Winch Installation

• Sheave Trolley Installation

• Beam Width Adjustment

• Changing the Foot Option

• Adjustable Foot Option

DIMENSIONS

• P O R TA - GANTRY RAPIDE 250-500

• P O R TA -GANTRY RAPIDE 1000

QUALITY & SAFETY

• Accreditations

TESTING

PRODUCT IPR

INSPECTION RECORD

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INTRODUCTION

All users must read these operating instructions

carefully prior to the initial operation. These

instructions are intended to acquaint the user with the

P O R TA -GANTRY RAPIDE and enable him/her to use it

to the full extent of its intended capabilities.

The operating instructions contain important

information on how to handle the

P O R TA -GANTRY

RAPIDE

in a safe, correct and economic way. Acting

in accordance with these instructions helps to avoid

dangers, reduce repair costs and down time and

to increase the reliability and lifetime of the

P O R TA -

GANTRY RAPIDE

Anyone involved in doing any of the following work with

the gantry must read the operation instructions and

act accordingly:

• Operation, including preparation, troubleshooting

during operation and cleaning

• Maintenance, inspection, repair

• Tr an sp or t

Apart from the operating guide, health & safety

and accident prevention act valid for the respective

country and area where the gantry frame is used,

the commonly accepted regulations for safe and

professional work must be adhered to.

It is incumbent on the user or instigator of work with

the equipment that all users have suitable medical and

physical capabilities. Likewise the competent person

should ensure there is a rescue plan in place in the

event of an emergency that could occur during

the work.

N.B. This document should form an element of the

overriding Risk Assessment and Method Statement

required for each lift.

No. 1 in lightweight, portable, safe lifting solutions

CORRECT OPERATION

Intended Use

The P O R TA -GANTRY RAPIDE is intended to be used

for the lifting of goods or the lifting of persons, or for

providing a safety anchor for the prevention of falls.

N.B. We recommend that the device is dedicated to

either goods or personnel use and where reasonably

practicable to avoid using the structure for both.

P O R TA -GANTRY RAPIDEsare suitable for Rope Access

and have been tested to 15KN static load as per test

requirements of IRATA International Code of Practice

(ICOP).

Inspection Prior to Initial Operation

Each P O R TA -GANTRY RAPIDE frame must be

inspected prior to initial operation by a competent

person. The inspection is visual and functional and shall

establish that the structure is safe and has not been

damaged by incorrect assembly, transport or storage.

Inspections are instigated by the user.

Inspection Before Starting Work

The inspection procedure requires that a valid

inspection/test certiﬁcate has been submitted to and

checked by the user.

Before starting work inspect the gantry frame

assembly and all load-bearing components for

visual defects. Check the integrity of all proﬁles for

denting and pin/bolt holes for wear and elongation.

Furthermore, test the trolley for free movement along

the beam and check the operation of the footing option.

Ensure that the overall WLL limit is adhered to –

following the necessary Risk Assessment and Method

Statement.

Maximum Capacity

The

P O R TA -GANTRY RAPIDE

is designed to lift and

lower loads up to its rated capacity. The capacity

indicated on the frame is the maximum Working Load

Limit (WLL) or Safe Working Load (SWL) which must

not be exceeded (deﬁnition is country dependent).

When being used as a personnel lifting anchor the user

must use a body harness and retractable device or

shock absorber to EN355 , ANSI Z359.6-09 or CSA

Z259.16-04 that limits the Maximum Allowed Force

(M.A.F.) to 6kN. Winches used with the

P O R TA -GANTRY

RAPIDE

should comply to EN1496:2017 or equivalent.

Only ONE person/load may be attached to ONE trolley

in accordance with the WLLs.

The P O R TA -GANTRY RAPIDE has diﬀerent ratings

depending upon the application as detailed in the table

below

The gantry has an up-rated capacity for personnel

positioning. This is when the structure is to be used

as an anchor for lifting persons that have a suitably

low chance of falling through a free distance and

only carried out following a comprehensive risk

assessment.

Model PGR1TS20, P GR1T S30, PGR1TS40, PGR1TM20, PG R1TM30,

PGR1TM40, P GR1T T20, P GR1T T30, P GR1TT40

Application WLL (kg) Capacity [Persons]

Fall Arrest* 150 3

Personnel

positioning

limit

500

Goods 1000 N /A

* N.B. only Applicable to P O R TA -GANTRY RAPIDE systems being used in accordance with PD CEN/TS

16415:2013. When being used in accordance with EN795:2012, the structure shall be limited to a maximum

of one user in fall arrest.

Model PGRS20 PGRS23, PGRM20,

PGRM23

PGRS40, PGRM40,

PGRT20, PGRT23,

PGRT40

Application WLL (kg) Capacity

[Persons] WLL (kg) Capacity

[Persons]

Fall Arrest* 150 3150 2150 1

Personnel

positioning

limit

250 200 125

Goods 500 N/A 400 N /A 250 N/A

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While the

P O R TA -GANTRY RAPIDE

has the capacities

stated below it is only one part of a fall arrest

system which is only as strong as its lowest rated

component. Each lift must be properly planned and

all weights clearly known along with the WLLs and

constraints of all fall arrest system devices.

The capabilities stated in the table below are only

applicable to the standard

P O R TA -GANTRY RAPIDE

conﬁgurations i.e. small, medium and tall. Bespoke

versions of the

P O R TA -GANTRY RAPIDE

are available

tailored to speciﬁc lifting needs. If unsure about your

system consult serial labels, information ﬁlled in on

page 23 or consult your supplier. A custom

P O R TA -GANTRY RAPIDE

is designated by a product

number ending with a “C” found on the serial label

attached to each A-frame and the beam. For custom

designed

P O R TA -GANTRY RAPIDE

s please contact

your supplier for appropriate rating and capabilities.

In the event of simultaneous goods and personnel

combined lifting or when being used as a fall arrest

system in sub-zero AND wet conditions contact the

supplier as capacities may be reduced.

NOTES FOR CORRECT USAGE

• We recommend the use of load-sensing or overload

protection devices on all lifts

• The WLL (or SWL) rating must NOT be exceeded.

Risk Assessment & Method Statement must

consider additional loading in “wet lift” situations

• Ensure suitable winches and connection plates

are used for all applications – see Winch Bracket

Installation on pg 17

• Due care and attention should be practiced when

transporting and storing gantry to avoid damage

• Assemble only as instructed (ensure all pins and

bolts are present and ﬁtted correctly as per

instructions)

• We recommend that gloves should be worn when

using this equipment

• We recommend single person assembly to avoid

conﬂicting actions

• Set up the gantry at a safe distance from the

hazard and subsequently move the structure into

place

• The beam must be horizontal prior to any lift and

A-frames vertical and parallel to each other

• Do not use the gantry frame if the trolley does not

run freely along the beam

• Trolleys have the ability to be locked into position on

the beam for certain applications. e.g. when gantry

is used as a restraint point

• Attach hoist only to the lifting point on the trolley

• Avoid side pull. Lowering and lifting should only

be carried out when the load chain/lifeline form

a straight and vertical line between the load and

lifting attachment point on the trolley

• Do not allow load to swing

• When lifting keep the load low to the ground

• NEVER walk away from structure whilst connected

to the equipment i.e. connected by a fall arrest

block or winch

• Only raise and lower loads when CASTOR BRAKES

are ENGAGED

• When using the gantry as a fall arrest anchor

the required clearance of the fall arrest device

should be considered - refer to device Assembly

& Operation manual and consider the height

adjustment on the gantry

• Before the gantry is used consideration must

be given to the potential eﬀects of the lifelines

over sharp edges, chemical reagents, electrical

conductivity, cutting, abrasion, climatic exposure

and the eﬀect of oﬀset forces as a result of

pendulum falls

• The Gantry should NOT to be moved under load

except when a Competent Person or authority

approves a Risk Assessment and a Method

Statement for a particular reason

Warning

• The equipment shall not be used outside its

limitations, or for any purpose other than that for

which it is intended

• Only one lifeline should be used with each sheave

and they should never cross paths with each other

• Do not lift or transport loads while personnel are in

the danger zone

No. 1 in lightweight, portable, safe lifting solutions

• Do not allow personnel to pass under a suspended

load

• When gantry is used with multiple persons

attached working procedures should dictate that

individual lifelines do not cross and become tangled

• It is NOT recommended to mix the use of the gantry

with personnel and goods lifting concurrently

• Never leave a suspended load unattended

• Start moving the load along the beam only after it

has been attached correctly and all personnel are

clear of the danger zone

• Be aware of hazards when setting up/folding down,

eg. hands/ﬁngers trapped in rotating parts

• It is essential for safety that the P O R TA -GANTRY

RAPIDE is withdrawn from use immediately should:

1. Any doubt arise about its condition for safe use

2. It has been used to arrest a fall and not be used

again until confirmed in writing by a competent

person that it is acceptable to do so

• Be aware of adverse weather, high, gusty or

moderate/strong breeze conditions could impose

horizontal loads, potentially affecting the stability of

the structure. If weather conditions are impacting

lifting operations, work should be stopped and

gantry should be disassembled. If disassembling

is not possible, the gantry should be tied to a rigid

structure to avoid overturn

Attaching the Load

The operator must ensure that the hoist is attached

in a manner that does not expose him or other

personnel to danger by the hoist, chain(s) or the load.

Temperature Range

The

P O R TA -GANTRY RAPIDE

can be operated in ambient

dry temperatures between -20° and +55°C (-4°F to

131°F). Consult your supplier in case of extreme working

conditions.

If used in sub-zero and wet conditions, fall

arrest appliances characteristics may change.

Regulations

The

P O R TA -GANTRY RAPIDE

complies with the following

regulations:

PPE Regulation (EU) 2016/425, Machinery Directive

2006/42/EC, The Provision and Use of Work Equipment

Regulations 1998 (S.I. 1998 No. 2306), The Lifting

Operations and Lifting Equipment Regulations 1998 (S.I.

1998 No. 2307). The safety regulations of the respective

country for using manual lifting equipment must be

strictly adhered to. EN79:2012, ANSI Z359.18-2017 and

CSA Z259.16-04 ce

rtiﬁed.

INSPECTION/MAINTENANCE

Regular Inspections

To ensure that the gantry frame remains in safe

working order it must be subjected to thorough periodic

inspections by a competent person. Inspections are to be

6 monthly for personnel lifting and 12 monthly for goods

only unless adverse working conditions or proﬁle of use

dictate shorter periods. The components of the gantry

frame are to be inspected for damage, wear, corrosion

or other irregularities. To check for worn parts it may be

necessary to disassemble the gantry frame.

Repairs should only be carried out by an approved

specialist workshop that uses original spare parts.

It is recommended that once inspected the device is

marked with the date of next inspection.

Inspections are instigated by the user. If detailed

information is required on inspection and test criteria,

please refer to your supplier’s technical department.

Please refer to page 23 for the equipment

Inspection Record.

If using the Gantry in explosive atmospheres see

additional section titled ATEX.

Maintenance/Repair

In order to ensure correct operation not only the

operations instructions, but also the conditions for

inspection and maintenance must be complied with.

If defects are found stop using the P O R TA -GANTRY

RAPIDE immediately.

No alterations or additions to the equipment should be

made without the written consent of the manufacturer.

Any repair shall only be carried out in accordance with

the manufacturer’s procedures.

Tel: +44 (0)1291 620796 www.reidlifting.com

It is recommended to maintain the equipment in a

clean and dry manner. Cleaning is suggested using a

sponge or cloth with warm, soapy water (using diluted

domestic washing up liquid), rinsing and allowing to dry.

Storage and Transportation

When transporting the components the user must

take note of the manual handling considerations.

Do not throw the gantry or its components down or

stack items on top of it. Always place properly on the

ground avoiding damage to the equipment.

Marking

The serial labels indicate:

• The product identiﬁcation number

• The products unique serial number

• The goods WLL of the device

• The year of manufacture

• The standards to which the device is approved.

• The ATEX rating of the product (if applicable) - see

ATEX section below

• CE 0088: Notiﬁed body number (currently LRQA)

who are responsible for approving REID Lifting’s

quality control system

Read

Assembly & Operation instructions

P O R TA - GANTRY RAPIDE

Assembly & Operation instructions

Equipment capacity warning label: refer to maximum

capacity section for rating explanations.

PORTA-GANTRY RAPIDE 250-500

PORTA-GANTRY RAPIDE 1000

ATEX:

This product has been designed for use in explosive

atmospheres. If the product is to be used in explosive

atmospheres then the following section must be

followed. Any diﬀerent or exceeding use is considered

incorrect and REID Lifting Ltd will not accept any

responsibility for damages resulting from false

application. The risk is solely with the user. If the product

has been customised in any way then it may not comply

with standards and not be suitable for use in explosive

atmospheres. If this is the case then the product will not

have any of the below marking. If in doubt contact your

REID representative.

WARNING

This component is rated for a

working load limit of 1000kg

for goods; 500kg for personnel

positioning and150kg per user

for fall arrest. Retractable

devices or shock absorbers must

have a MAXIMUM ARRESTING

FORCE (M.A.F.) rating of 6kN or less.

System rating is that of the lowest

rated component.

WARNING

This component is rated for a

working load limit of 500kg for

goods; 250kg for personnel

positioning and150kg per user

for fall arrest. Retractable

devices or shock absorbers must

have a MAXIMUM ARRESTING

FORCE (M.A.F.) rating of 6kN or less.

System rating is that of the lowest

rated component.

No. 1 in lightweight, portable, safe lifting solutions

ATEX - Classiﬁcation

As standard, the product meets the requirements

of Category 3 equipment for use in Zone 2 explosive

atmospheres, providing a normal level of protection

where mixtures of air and gases, vapours or mists or

by air/dusts mixtures are unlikely to occur or, if they

do occur, are likely to do so only infrequently and for a

short period only.

Available as an upgrade the P O R TA -GANTRY RAPIDE

500 can be supplied to meet the requirements of

Category 2 equipment for use in Zone 1 explosive

atmospheres, providing a high level of protection

where mixtures of air and gases, vapours or mists or

by air/dusts mixtures are likely to occur.

ATEX - Identiﬁcation

In addition to the previous marking section the product

will have the following identiﬁcation on the serial label:

As Standard for Zone 2 Environments:

II 3 GD T6

Identiﬁcation for protection against explosions

II: Unit group II – non-mining application

3: Category 3 – Normal safety for use in Zone 2

GD: For use in gas (G) & dust (D) atmospheres

T6:Temperature class – Max 85°C

As an Upgrade for use in Zone 1

Environments (PGR500 only):

II 2 GD T6

Identiﬁcation for protection against explosions

II: Unit group II – non-mining application

2: Category 2 – High safety for use in Zone 1

GD: For use in gas (G) & dust (D) atmospheres

T6:Temperature class – Max 85°C

ATEX - Spark Formation

Increased danger of ignition may emanate from

clashing of special material pairings. These are

non corrosion-resistant steel or cast iron against

aluminium, magnesium or pertinent alloys. This

applies especially in case of rust or surface rust.

When assembling the product and inserting fastening

components they must be clear of rust and debris of

any kind. Care must be taken to ensure the product

is handled in a suitable manner, is never thrown and

always placed onto the ground.

For Zone 1 and 2 applications, the height of the

P O R TA -GANTRY RAPIDE should NOT be adjusted using

the ratchet mechanism and/or geared wheel within

the said zone.

REID recommend the use of corrosion resistant tools

when assembling the P O R TA -GANTRY RAPIDE system

to prevent the possibility of any sparks.

For ATEX Zone 1 use, stainless steel castor brackets

are ﬁtted to reduce the possibility of a spark.

ATEX - Static Electricity

For Zone 2 applications static electricity has been

identified as potential for build up leading to an

incendive spark. Although the risk of such ignition is

unlikely the gantry must be earthed during assembly

and use. This can be achieved by attaching a 4mm

earthing lead to a convenient location on metallic

parts of both the Gantry and Trolley.

In Zone 1 applications, for added explosion protection,

the gantry is fitted with anti-static trolley rollers,

stainless steel fasteners and therefore does not

need to be earthed. However, the effectiveness of

the conductivity during operation can be affected

by a dirty tread or other environmental influences

and therefore must be checked by the operator

periodically.

Tel: +44 (0)1291 620796 www.reidlifting.com

ATEX - Inspection, Maintenance

& Repair

If using the gantry in explosive atmospheres, in

addition to the Regular Inspection/Maintenance

information found on page 6, these additional

instructions should be followed.

Inspections shall be instigated by the user prior to

each use if used in a potentially explosive atmosphere.

Inspections and maintenance shall be carried out at a

safe distance away from an explosive atmosphere.

Special attention should be given to dust deposits on

the structure, especially in areas where the profiles

come into contact, and should be wiped clean and

care taken not to apply materials that could create

electrostatic charging. Additionally the bearings in

the trolley rollers and castors should be checked to

ensure they rotate freely.

The structure is predominantly constructed from

aluminium which will not rust. However there are

steel components used throughout. These are

the fasteners, castors, master-link, trolley rollers,

A-frame height adjustment gearing system (if fitted)

and the height adjustment ratchet (if fitted). Where

there is sign of any rust deposits on the aluminium

structure it should be wiped clean as above and where

there is sign of rust on a steel component then that

component should be removed from use and the

structure not used until a replacement is fitted.

IRATA

P O R TA -GANTRY RAPIDEsare suitable for Rope Access

and have been tested to 15KN static load as per test

requirements of IRATA International Code of Practice

(ICOP).

LANGUAGE

It is essential for the safety of the user that if this

product is re-sold outside the original country of

destination the reseller shall provide instructions

for use, maintenance, for periodic examination and

for repair in the language of the country in which the

product is to be used.

No. 1 in lightweight, portable, safe lifting solutions

ASSEMBLY INSTRUCTIONS

Gloves Hard hatProtective footwear

N.B. Appropriate PPE should be worn:

The P O R TA -GANTRY

RAPIDE

and its constituent components are described in the image below.

Leg

Lockable Castors

‘Trap’ Plate

Cheek Plate

Sheaved

Trolley

Upright

Beam

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