Reliable Equipment LR-CS-82 Handbuch

DISTRIBDISTRIB

DISTRIBUTED BYUTED BY

UTED BYUTED BY

UTED BY

WARNINGARNING

ARNINGARNING

ARNING

All information found in this guide

must be read and understood before

use or testing of this tool.

Failure to read and understand these warnings

and safe handling instructions could result in

severe personal injury and or death.

LR-CS-82 Manual 05-09

OPERAOPERA

OPERATT

TORS’ORS’

ORS’ORS’

ORS’ GUIDEGUIDE

GUIDEGUIDE

GUIDE

LR-CS-82LR-CS-82

LR-CS-82

HYDRAHYDRA

HYDRAULIC LULIC L

ULIC LULIC L

ULIC LONG REAONG REA

ONG REAONG REA

ONG REACHCH

CHCH

CIRCIR

CIRCULAR SACULAR SA

CULAR SACULAR SA

CULAR SAWW

The powerful hydraulic drive motor can easily cut brush and branches

up to 3.5 inches in a single pass.

The quick stop trigger reduces blade coast time for increased safety.

The dielectric property of the fiberglass extension tube will reduce

the chance of electric shock.

For cutting and trimming of limbs and branches from the ground

or an aerial bucket that a standard chainsaw could not reach.

ELECTROCUTION

HAZARD

The user should be properly

trained in the correct procedures

required for work on or around

electrical lines.

REL-SM

TABLE OF CONTENTS

Registration .................................. 2

Saw Description ........................2-3

Safety Instructions .................. 4-11

SPECIFICATIONS

General...................................... 3, 8

Connections and Hoses .............. 9

Pre-Operation ............................. 10

Spool Selector (Fig. 1)................ 10

Operation of Saw........................ 11

MAINTENANCE

General........................................ 12

Troubleshooting ......................... 13

DESCRIPTION

The long reach circular saw is intended for safely cutting and trimming trees which

are out of reach of the ordinary chain saw. The powerful hydraulic drive motor can

easily make cuts of 3.5 inche sin depth from the ground or an aerial bucket. With an

overall length of 82 inches, the operator is easily able to reach limbs not possible

with a standard chain saw.

The dielectric property of the fiberglass extension tube will reduce the chance of

electric shock when used near an energized electric line. Other features include a trigger

guard to prevent accidental movement of the blade, and a rubber collar hand stop.

A quick set spool can be turned 180 degrees for closed center/open center operations.

UPON RECEIPT OF THIS TOOL, COMPLETE THE REGISTRATION BELOW.

SERIAL NUMBER

DATE OF PURCHASE

DEALER NAME

PARTS LISTS

Major Components (Fig. 2) ........ 14

Head Assembly (Fig.3) ............... 15

Handle (Fig. 4)............................. 16

REPAIR INSTRUCTIONS

Blade & Motor Disassembly...... 17

Blade Installation........................ 18

Valve/Handle Disassembly ....... .18

Tube Disassembly / Assembly... 19

This symbol indicates items

of extreme importance. Safety

of user and others may be in

jeopardy if these instructions

are not read and understood.

NEW LR-CS-82LR-CS-82

LR-CS-82LR-CS-82

LR-CS-82

HYDRAULIC LONG REACH CIRCULAR SAW

Reliable’s LR-Series long reach saws are intended for safely

trimming trees from the ground or an aerial bucket. With an

overall length of 82 inches, the operator may easily reach areas

not possible with a standard chain saw. The offset head

provides a flush cut, from a comfortable stance, reducing

operator fatigue and strain.

The powerful hydraulic drive motor can easily cut branches up to

3.5 inches in a single pass. The quick stop trigger reduces blade

coast time for increased safety. The dielectric property of the

fiberglass extension tube will reduce the chance of electric shock.

FEATURES:

Insulated fiberglass extension tube - reduces risk of

electrical shock when used near an energized line.

Quick Stop System - reduces blade coast time.

Trigger Guard - prevents accidental blade activation.

Quick Set Spool - may be turned 180Ofor open center or

closed center operation.

9” Blade - Allows a 3.5 inch cutting depth.

Rubber Collar Hand Stop.

SPECIFICATIONS:

Weight: 9.3 lbs. Lenght: 82 inches

Flow Range: 5-8 gpm

Blade Speed: 4,800 RPM @ 6 gpm

Operating Pressure: 1,000-2,000 psi

Pressure & Return Port Thread: # 6 SAE & # 8 SAE

Blade Diameter: 9 inches

Blade Thickness: .1/16 inch

Arbor: 0.635” x 0.878 inch

Blade Operating RPM: 5,400 (minimum)

Meets OSHA

1910.269

RELIABLE EQUIPMENT & SERVICE CO., INC.

92 STEAMWHISTLE DRIVE • IVYLAND, PA 18974

TOLL FREE:

800-966-3530

• FAX:

215-357-9193

Visit us on the web at www.Reliable-Equip.com

WARNING

BEFORE USING CIRCULAR SAW, READ THE WARNINGS

and the recommended practices described in this manual.

Failure by the operator to read and fully understand these

warnings will leave this person unqualified to use and

operate this tool. Property damage, severe personal injury,

and/or death could result by not following these warnings.

Eye

Protection

These warnings will appear in appropriate locations when they are pertinent to the

particular subject being shown. Read each one carefully and follow them strictly.

WARNING

Always wear eye protection to avoid

injury from flying debris or hydraulic

oil leaks. Failure to do so can result

in serious personal injury.

Hard Hat

WARNING

Alwaysweara hard hattoavoid injury

from debris. Failure to do so can

result in serious personal injury.

Hearing

Protection

WARNING

Always wear hearing protection, to

avoid hearing loss due to long term

exposure to high noise levels.

Foot

Protection

WARNING

Always wear foot protection.

Failure to do so can result in serious

personal injury.

Dust Mask

WARNING

Some timbers may produce irritants.

Failure to observe this warning

may result in serious health issues

and/or breathing difficulty.

WARNING

Protective

Gloves

Always wear hand protection, to

avoid cuts, burns, pinching and

exposure irritants.

Jamming

Jamming or pinching will occur when the wood being cut

closes in on top of the blade. This action results in pushback

or a kickback, usually very fast with strong force toward

the operator. Be careful and be aware of what causes this

set of circumstances, so the operator can do everything

possible to avoid them.

WARNING

Safety

DO NOT attempt to make any changes to any of the component

parts or accessories when connected to the power source.

DO NOT adjust, inspect, or clean tool while the tool is connected

to the power source. The tool could accidentally start up

and cause serious injury.

DO NOT lock the trigger in the On Position. In an emergency, it is impossible

to shut down the tool. Serious damage or injury could occur during the

time required to stop the tool.

DO NOT alter or remove the safety latch attached to the trigger. This latch is

designed to prevent accidental movement of the trigger, which could cause

the chain to start up and cause severe personal injury or property damage.

DO wear protective gloves when handling or adjusting the saw chain. The saw can

and will cause damage to the hands without gloves either running or stopped.

Failure to follow these warnings can result in serious injury and/or death.

WARNING

Tip Contact

Accidentally bumping of an object with the tip of the saw

may cause a rapid movement of the assembly up and back

towards the operator, with possible injury to the operator

or damage to the surrounding objects.

Worn or Damaged Blade

DO NOT operate this tool with a worn or damaged blade.

A worn, damaged, or dull blade will increase the likelihood

of kickback or pushback.

WARNING

Oil Injection Injury

Hydraulic oil or fluid under the skin is a serious injury.

Oil under pressure can penetrate the skin and may cause

dismemberment or loss of life. Seek medical assistance

immediately if such an injury should occur.

Always wear safety gloves and eye protection when operating or handling.

DO NOT use fingers or hands to attempt to locate a leak.

DO NOT Handle Hoses or Couplers while the hydraulic system is pressurized.

NEVER open or service the system before completely depressurizing.

Electrical Shock Hazard

Use only certified nonconductive hoses and fittings. Always

wear and use the necessary clothing, equipment and safety

practices to protect against electrical shock. Failure to

follow these rules can result in serious personal injury.

WARNING

Make certain the fiberglass extension tube is free from moisture, oil, and

grease. The accumulation of any or all of the above-mentioned materials

will reduce the insulating properties of the fiberglass extension tube.

WARNING

General Safety

Ensure that all fellow employees and bystanders are clear and

protected from possible injury caused by this tool or the

operations being performed. Persons in close proximity could

be injured and property damaged if the tool were to malfunction.

This tool should always be used within the limits and purposes

stated by the product manufacturer. Abuse or usage over and

above the manufacturers’ intended purposes could cause

damage to the tool and severe injury to the operator.

Burn Hazard

Saw body and blade as well as other components will be hot

during and after use. Use care when handling this tool.

Hot surfaces may cause serious burns.

Failure to observe this warning may result in serious injury.

WARNING

Burn Hazard

Do Not connect or disconnect tool, hoses or fittings while

power source is running or while hydraulic fluid is hot.

Hot hydraulic fluid may cause serious burns.

Failure to observe this warning could result in serious injury.

WARNING

Safe Operation & Care

USE THIS TOOL FOR CUTTING WOOD ONLY, Any other use

can result in injury or property damage.

INSPECT TOOL BEFORE USE. Replace any worn, damaged

or missing parts. A damaged or improperly assembled tool

may malfunction, injuring operator and/or nearby personnel.

INSPECT HYDRAULIC HOSES AND COUPLINGS before each

use. Repair or replace if any cracking, leakage, wear or

damage is is found. Worn or damaged hoses may fail

resulting in personal injury or property damage.

CLEAR WORK AREA of all bystanders and unnecessary

personnel before operating this tool. Falling or flying debris

could cause serious injury or death.

Failure to observe this warning could result in serious injury.

CAUTION

Safe Handling

HYDRAULIC FLUID MAYCAUSE SKIN IRRITATION.

Handle hydraulic tools and hoses with care to prevent

hydraulic fluid from making contact with skin.

IN THE EVENT OF ACCIDENTAL SKIN CONTACT with hydraulic

fluid, immediately wash the area thoroughly.

Failure to observe this warning could result in serious injury.

CAUTION

Vibration Hazard

Apply just enough pressure to make the cut. Applying

excess pressure to the tool may cause operator discomfort

or temporary numbness.

Failure to observe this warning could result in serious injury.

CAUTION

TOOL SPECIFICATIONS

System...........................................................................Open-Center or Closed Center

Overall Length .................................................................................82 inches (202.28 cm)

Handle Width........................................................................................ 7.5 in. (19.05 cm)

Opreating Pressure (Min. - Max.)............ 1,750 psi (121 bar) - 2,000 psi (138 bar)

Flow (Minimum).................................................................................... 4 gpm (15.1 l/min)

Flow (Recommended) ......................................................................... 5 gpm (18.9 l/min)

Flow (Maximum)................................................................................... 6 gpm (22.7 l/min)

Pressure Relief (Maximum) .............................................................2,000 psi (138 bar)

Back Pressure (Maximum).................................................................200 psi (13.8 bar)

Pressure & Return Ports .................................................................................... 3/8 NPT

Weight with Blade................................................................................. 9.3 lbs. (4.0 kg)

Blade Diameter (Maximum) ...................................................................9 in. (22.86 cm)

Arbor (DD type)..................................................... 5/8” x 7/8” (15.88 mm x 22.23 mm)

Blade Rating (Minimum)................................................................................. 5,400 rpm

Cutting Depth........................................................................................... 3.5 in. (89 mm)

HYDRAULIC FLUIDS

All hydraulic fluids that meet these listed specifications or the listed HTMA

specifications may be used for this tool.

@ 100OF (38OC) ............................................................... 140 TO 225 S.U.S.

@ 210OF (99OC) ............................................................ 40 S.U.S. (minimum)

FLASH POINT ........................................................ 340OF min. (170O C min.)

POUR POINT..... ..................................................... -30OF min. (-34OC min.)

These specifications must be strictly adhered to for this tool to function

properly. Any deviation can cause tool damage, severe injury or death.

Use only factory specified parts when repairing and/or replacing.

Severe tool damage or personal injury may occur with non-specified parts.

Always use appropriate blades meeting applicable industrial safety

specifications for the use intended by the manufacturer.

WARNING

Blade must be installed to rotate in the correct direction. Follow the blade manufacturer’s

instructions and refer to the illustration later in this manual.

Inspect blade for wear or damage before installing and before each use. A damaged

blade may break causing a hazard for the operator, other personnel and/or bystanders.

Failure to heed these warnings could result in severe bodily injury or death.

HOSES AND FITTINGS

There exists the potential for shock in using anything other

than certified nonconductive hoses and hydraulic oil with

dielectric properties, when using system components near

energized electrical lines. Failure to recognize these conditions

could cause electrocution.

Hoses and fittings used with this tool must comply with S.A.E. J1273 which covers

recommended practice for selection, installation, and maintenance of hose and hose

assemblies. The correct hoses and fittings are available from your supplier.

WARNING: Failure to comply with these warnings could result in severe bodily injury.

WARNING

UNIT/HOSE CONNECTIONSUNIT/HOSE CONNECTIONS

UNIT/HOSE CONNECTIONS

ALWAYS SHUT OFF pump/power source before connecting or

disconnecting system components. ALWAYS DEPRESSURIZE

hydraulic system before disconnecting this unit or any of the

systems components.

ALWAYS TIGHTEN couplings completely. Loose or improperly

tightened couplings will not allow fluid to pass through the hose

creating a blockage in the supply or return line.

WARNING

HOSE INSTALLATION

Care must be taken to assure the correct connection of the

hoses to the pressure and return ports. If the hoses are incor-

rectly connected, the tool will run in reverse. This will damage

the tool and create dangerous conditions for the operator.

Always inspect hoses and connectors before using this tool

each time before using. Replace or repair if any leakage is

evident. Leakage is a sign of deterioration in component parts.

Worn or leaking parts must be repaired or replaced, or injury

and severe damage could result.

CAUTION

PRE-OPERAPRE-OPERA

PRE-OPERATION OF SATION OF SA

TION OF SATION OF SA

TION OF SAWW

Before attempting to connect, run, or use the saw, inspect all parts an sub-assemblies,

including hoses, couplings, blade assembly, cleanliness of the fiberglass extension,

trigger latch, freely moving trigger, and the condition of the rubber behind the trigger.

Worn or damaged parts can cause a malfunction during operation and should be replaced.

Inspect the saw blade for damage. The saw will not function properly with a worn (Dull)

or damaged blade. Look for bending, cracking, wear, or any damage to the blade assembly.

A worn or damaged blade could allow pinching, cause kickback, or break creating flying

debris that could result in serious injury to the operator, nearby personnel or bystanders.

Setsaw toOpenor Closed Center, accordingto which systemthe power supplypumpprovides

It is important to know which type of power system is supplying the saw so that the

saw can be properly set.

Setting Spool Selector for Open Center/Closed Center System

Set the Hand Stop approximately 36” from the handle. This should be a comfortable

position for the average person.

Wear all safety items required and make sure that the working area is clear of obstructions.

Ensure all personnel and bystanders are well outside the danger zone.

All of these items are crucial to the safe operating procedure of the saw.

Ensure power source is OFF, and hydraulic flow is lever is turned OFF.

Connect Saw as described on page 9.

Turn ON hydraulic source and flow control lever. (refer to specifications on page 8)

Allow the power source to run for a few minutes to warm the hydraulic fluid.

Operate newly mounted blades on saw for approximately one minute to ensure proper

blade application before cutting material.

DO NOT connect hoses or fittings to this unit before completing

all of the instructions in this section.

Ensure power source is OFF, and hydraulic flow is lever is turned OFF.

Failure to comply with this warning can result in severe injury or death.

WARNING

FIGURE 1

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