Renu Electronics GWY-610 Bedienungsanleitung

GWY-610

(Ethernet Gateway)

USER’S MANUAL

This manual is a publication of Renu Electronics Pvt. Ltd. and is provided for use by its customers only.

The contents of the manual are copyrighted by Renu Electronics Pvt. Ltd.; reproduction in whole or in part, for use

other than in support of Renu Electronics Pvt. Ltd. equipment, is prohibited without the specific written permission

of Renu Electronics Pvt. Ltd..

SERVICE

If service is required then pack the unit in its original packaging container or, if unavailable, any suitable rigid

container. If a substitute container is used, surround the unit with shock absorbing material; damage in shipment

is not covered by the warranty. Include a letter with the unit describing the difficulty and Hardware Revision and

Software Version. Send to the following address:

Renu Electronics Pvt. Ltd.

Survey No. 2/6,

Baner Road,

Pune-411045

India

All returns will be tested to verify customer claims of noncompliance with the product warranty. Improper return

packaging, which makes verification impossible, will void the warranty. If noncompliance is verified and is not due

to customer abuse or the other exceptions described with product warranty, Renu Electronics Pvt. Ltd. will, at its

option, repair or replace the Product returned to it, freight prepaid, which fail to comply with the foregoing

warranty, provided Renu Electronics Pvt. Ltd. is notified of such noncompliance within the one-year warranty

period.

ASSISTANCE

This manual is designed to provide the necessary information for trouble-free installation and operation of your new

Gateway product. However, if you need assistance, please call Renu Electronics Pvt. Ltd. at 91-20-27292840 or

visit our web site at www.renuelectronics.com

MANUAL REVISION

If you contact us in reference to this manual, please include the following document number

Name : Ethernet Gateway (GWY-610) User’s Manual

Part Number : URML207

Document : UMAN\GWY-610\1106

Revision : Revision 0

Revision Number Date Description

Revision 0 14/02/2007 First release

Warranty Certificate

For New product: This product is warranted against defects in materials and workmanship for a period of 12

months from the date of shipment to Buyer.

For Rectified Products:Any product that will be replaced will have Warranty for 6 months or upto Original Product

Warranty period whichever is greater.

The warranty is limited to repair or replacement of the defective unit at the option of the manufacturer. This war-

ranty is void if the product has been altered, misused, dismantled, or otherwise abused.

ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, ARE EXCLUDED, INCLUDING BUT NOT LIMITED TO

THE IMPLIED WARRANTIES OF MERCHANTABILITYAND FITNESS FOR APARTICULAR PURPOSE.

MAINTENANCE & SERVICE :There are no parts that can be serviced by the user. Service should be performed

on a unit substitution basis only. Do not attempt to remove, replace or service any printed circuit board, compo-

nents or any hardware/software related with display product. If problem within the display product occurs, contact

the factory for service information or repair.

NOTE : Renu Electronics Pvt. Ltd. is dedicated to providing complete customer service and customer satisfaction.

If you have any comments or criticisms about how to improve the product features/reliability, Please make a note

of the problem/improvement and notify us. We are always open to new ideas and improvements. So please let us

know your ideas and comments.

IMPORTANT

Gateway Products are intended to be Protocol Converters/Data Sharer devices

that can also take control actions on request of device being connected. It is assumed that

user is well acquainted with the PLC / Inverters / Controllers being used.

Any Mechanical or Electrical Modification to this Unit will void

all Warranties.

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REVISION 0 1

Contents

INTRODUCTION 1

1.1 Purpose of this manual 2

1.2 Introduction to Gateway 2

1.3 GWY-610 Specifications 3

HARDWARE 4

2.1 Dimensional details And Mounting Instructions 5

2.2 Communication Port Details 6

2.3 LED Status 7

GETTING STARTED 9

3.1 Introduction to GWY-610 10

3.2 GWY-610 Configuration 10

3.3 Configuration of GWY-610 (IBM Download) 10

3.3.1 When GWY-610 can accept configuration? 11

3.4 Quick Start To Ethernet 11

3.5 GWY-610 functionality and corresponding LED behaviour for different

phases of GWY-610 12

GWY-610 FEATURES 14

4.1 Gateway Modes 15

4.1.1 Master-Master Configuration 15

4.1.2 Master-Slave Configuration 17

4.2 Repeat Cycle 18

4.3 Control Word 19

4.4 Error Indication Bit 19

4.5 Communication Parameters 20

4.6 Default Communication Registers 20

4.7 Recipes 21

4.8 I/Os 22

NOTE ON COMMUNICATION DRIVERS 24

5.1 Note On Communication Drivers 25

5.1.1 How Modbus TCP server driver works? 25

5.1.2 How Modbus TCP Client driver works? 25

5.1.3 How other serial drivers work? 26

5.1.4 What is IDB (Internal Data Base)? 26

5.1.5 How does Pass Through work? 27

5.1.6 Control Word for IDB 28

TYPICAL PROJECTS 29

6.1 Project Setup 30

6.1.1 Connect Toshiba (link port protocol) PLC (e.g. T1, T2) as Modbus

TCP Server on Ethernet Network 31

6.1.2 Connect Toshiba (link port protocol) PLC (e.g. T1, T2) as Modbus

TCP Client on Ethernet Network: 34

CONFIGURATION SOFTWARE 38

7.1 System Requirements 39

7.2 Installation Instruction 39

CABLE DIAGRAMS 40

8.1 OMRON CQM/CPM CMOS PORT TO GWY-610 (EC-P-006A-00) 41

8.2 OMRON CQM1 PLC TO GWY-610 (EC-P-006B-00) 42

8.3 A B SLC DF1 PORT TO GWY-610 (EC-P-027B-00) 43

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REVISION 0 2

8.4 TOSHIBA T1 LINK PORT TO GWY-610 (EC-P-046A-00) 44

8.5 TOSHIBA T1 PLC TO GWY-610 (EC-P-019A-00) 45

8.6 TOSHIBA T2 LINK PORT TO GWY-610 (EC-P-046B-00) 46

8.7 TOSHIBA T2 PLC TO GWY-610 (EC-P-019B-00) 47

8.8 TOSHIBA VF-S11 TO GWY-610 48

8.9 NS TO GWY-610 49

8.10 THOMSON TECHNOLOGY CONTROLLER TO GWY-610 (EC-P-117-00) 50

8.11 OPTOMUX TO GWY-610 51

8.12 ETHERNET CABLE 51

8.13 YOKOGAWA CONTROLLER TO GWY-610 52

8.14 IBM CABLE 53

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REVISION 1

Introduction

INTRODUCTION

In this chapter. . . .

♦Purpose of this manual

♦Introduction To Gateway

♦GWY-610 Specifications

Doc No: UMAN\GWY-610\1106

REVISION 1

Introduction

1.1 Purpose of this manual

Thank you for purchasing GWY-610 Product from Renu Electronics Pvt. Ltd..

The intention of this User Manual is to provide a guide for Safe installation, Configuration and operation of GWY-

610-B or GWY-610-G.

Functionality of all the Gateway models is same. Read this User manual thoroughly before installing and

operating GWY-610. This document is based on information available at the time of its publication. While efforts

have been made to be accurate, the information in this document may not cover all the details or variations in

hardware or software. Features described herein may not be present in all hardwares. Renu Electronics Pvt. Ltd.

reserves the right to update information in this publication without prior notice.

1.2 Introduction to Gateway

Gateway is a Protocol Converter / Data sharer for devices like PLCs, inverters (Adjustable Speed Drives), and

other Controllers. Gateway has two serial ports that connect with two different devices. These devices share data

through Gateway. Gateway communicates with a device to get the information required by the device connected on

the other port. The device that requires data is called Destination Device and the device that provides data is called

Source Device. Information could be,

- value of a PLC register.

- status of a PLC coil.

- Command from Source Device to Destination Device to perform any action at the destination end.

Configuration Of Gateway

Note: Please refer ‘IBM Download’ in section 3.4.

Normal Operation:

Connect Modbus TCP devices to Gateway via Ethernet port and serial device (PLC or Inverter) via PLC’s commu-

nication port (correct cables are required) and PLCs can easily exchange information through Ethernet. At the

same time local HMI can communicate with PLC connected on serial port.

HMI

Modbus TCP Client / Server

Pass Through Port

Serial Port

PLC 1

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REVISION 1

Introduction

1.3 GWY-610 Specifications

Power : 24 V DC, 2.5 W

LED’s : 16 LED’s for status indication

Communication Ports : 3 Communication ports with

COM1 : RS232 / RS422 / RS485 / CMOS

COM2 : ETHERNET

COM3 : RS232

(Isolation between communication ports and Power supply, through DC-DC coupler is 1 KV)

COM1 / PLC1 : Connects to PC for setup download or connects to PLC1 at

runtime.

COM2 / PLC2 : ***Connects to PLC2 at runtime

COM3 (Pass Through for COM1): *SCADA or local HMI can be connected

(Isolation between COM 1 and COM2 communication ports, through Opto-isolation is 1KV rms for 1 min

Isolation between COM 3 and COM2 communication ports, through Opto-isolation is 1KV rms for 1 min)

**Digital Inputs : 0 to 5 V DC low

12 to 28 V DC high

**Digital Outputs : Relay Outputs

230VAC; 2Amp/30VDC; 2Amps

Coil voltage 24VDC

**I/O Terminals : Pluggable Terminals

Ethernet Baud Rate : 10/100 Mbps (Autodetect)

OperatingTemperature : 0oto 60oC

Storage Temperature : -20oto 80oC

Humidity : 10% to 90% (Non condensing)

Mounting : DIN rail or back panel mounting

Dimensions (DIN rail) : 100mm(L) X 35mm(D) X 70mm(W)

Weight : 200 gm approx.

Certifications : CE with UL certification

Immunity to ESD : Level 3 as per IEC1000-4-2

Immunity to Transients : Level 3 as per IEC1000-4-4

Immunity to Radiated RF : Level 3 as per IEC1000-4-3

Immunity to Conducted RF : Level 3 as per IEC1000-4-6

Emissions : EN55011 CISPRA

*Note: For more details on pass through, please refer section, Note on communication drivers

**Note: Not all models support digital I/Os.

***Note: ARP, RARP, IP, TCP, UDP Protocols are supported.

At application layer Modbus TCP server and Modbus TCP clients are supported at present.

New protocols based on tcp and udp are constantly added (e.g. ethernet ip). Contact factory for more

information.

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REVISION 1

Hardware

HARDWARE

In this chapter. . . .

♦Dimensional DetailsAnd Mounting Instructions

♦Communication Port Details

♦LED Status

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REVISION 1

Hardware

2.1 Dimensional details And Mounting Instructions

GWY-610-B unit can be shipped with a separate DIN rail plate which can be attached to the unit, if desired. User

can use the unit with or without the DIN rail plate. Following sketch shows dimensional details of Gateway with the

DIN rail plate.

Follow instructions given below:

1.Attach the DIN rail plate to the unit using the clamps on the DIN rail plate.

2. Pull out the clip of the plate.

3. Put the unit on the DIN rail.

4. Push the clip in to secure the unit on the DIN rail.

70.00

100.00

35.00

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