Translation of original - EN1H-1375GE23 R1020
Contents
1. Safety Guidelines............................................................................ 3
1.1 Safety instructions in this manual ...................................................... 3
1.2 Safety instructions in the system ....................................................... 3
1.3 General safety instructions................................................................ 3
1.4 Further safety regulations.................................................................. 3
1.5 Unauthorised operation types............................................................ 3
1.6 Residual dangers in handling the compact booster unit...................... 3
1.6.1 Mechanical residual dangers.................................................... 3
1.6.2 Residual dangers pertaining to fluids........................................ 4
1.6.3 Residual electrical hazards ...................................................... 4
1.6.4 Thermal hazards...................................................................... 4
1.6.5 Residual biological hazards...................................................... 4
1.6.6 Residual chemical hazards ...................................................... 4
1.6.7 Consequences and dangers that result from not observing the
manual.................................................................................... 4
1.7 Basic Safety Measures ..................................................................... 5
1.7.1 Keep information available....................................................... 5
1.7.2 For environmental protection.................................................... 5
1.7.3 Modifications to the compact booster unit ................................. 5
1.8 Duty of due care of the operator ........................................................ 5
1.9 Safety instructions for the operator/operating personnel ..................... 5
1.10Safety instructions for maintenance, inspections andassembly work .. 5
1.11Requirements for operating personnel............................................... 5
1.11.1Operating personnel................................................................ 5
1.12Personal safety equipment................................................................ 5
2. General information........................................................................ 6
2.1 Conformity with the following norms .................................................. 6
2.1.1 Warranty and liability ............................................................... 6
2.1.2 Storage and perfect condition................................................... 6
2.1.3 Illustrations.............................................................................. 6
2.1.4 Symbols.................................................................................. 6
2.2 Other applicable documents.............................................................. 6
2.3 Glossary........................................................................................... 6
3. Description...................................................................................... 7
3.1 Intended use..................................................................................... 7
3.2 Non-intended use ............................................................................. 7
3.3 Version............................................................................................. 7
3.3.1 Structure ................................................................................. 7
3.4 Function ........................................................................................... 8
3.4.1 Installation type ....................................................................... 8
3.4.2 Inlet side ................................................................................. 8
3.4.3 Outlet side............................................................................... 8
3.4.4 Switch cabinet ......................................................................... 8
3.5 Mode of operation............................................................................. 9
3.5.1 Mode of automatic operation.................................................... 9
3.5.2 Mode of manual operation ....................................................... 9
3.5.3 Mode of operation for testing.................................................... 9
3.5.4 Mode of operation for protection against dry running................. 9
3.5.5 Mode of operation for temperature monitoring........................... 9
3.5.6 Mode of operation for refilling................................................... 9
3.5.7 Mode of operation for flushing.................................................. 9
3.5.8 Mode of operation for separation of potable water..................... 9
3.5.9 Mode of operation in the event of power loss ............................ 9
3.6 Options............................................................................................. 9
4. Technical data................................................................................10
4.1 Construction dimensions..................................................................11
4.2 Noise expectancy values..................................................................11
4.3 Authorised environmental conditions ................................................11
5. Shipping.........................................................................................12
5.1 Check condition upon delivery..........................................................12
5.2 Transportation .................................................................................12
6.
Assembly.......................................................................................12
6.1 General safety instructions...............................................................12
6.2 Installation according toDIN 14462 ..................................................12
6.3 Installation according toDIN 1988....................................................12
6.4 Inspection before assembly..............................................................13
6.4.1 Installation site .......................................................................13
6.5 Installing the compact booster unit....................................................13
6.6 Installing the pipelines......................................................................13
6.6.1 Connecting the overflow .........................................................13
6.6.2 Installing the compensator (optional).......................................13
6.7 Buffer tank.......................................................................................13
6.8 Protection against dry running..........................................................13
6.9 Installing valves...............................................................................13
6.10Electrical connection........................................................................13
6.10.1Safety instructions..................................................................14
6.10.2Connection specifications.......................................................14
6.10.3Connecting electrical accessories...........................................14
6.10.4Connecting the limit switch .....................................................14
6.10.5Potential-free contacts............................................................14
6.11Standby indicator.............................................................................15
7. Start-up..........................................................................................15
7.1 Safety instructions for start-up..........................................................15
7.2 Start-up requirements ......................................................................15
7.3 Initial operation................................................................................15
7.3.1 Settings .................................................................................16
7.4 Switching the system on ..................................................................16
7.5 Start-up checklist.............................................................................16
8. Maintenance ..................................................................................17
8.1 Safety instructions for maintenance..................................................17
8.2 Inspection .......................................................................................17
8.2.1 Buffer tank .............................................................................17
8.2.2 Monitoring Operation..............................................................18
8.2.3 Mode of operation in the event ofpower loss...........................18
8.2.4 Checklist for Inspection...........................................................18
8.3 Maintenance ...................................................................................19
8.3.1 Setting the precharge pressure for the membrane pressure
vessel....................................................................................19
8.3.2 Cleaning the dirt trap ..............................................................19
8.3.3 Checklist for maintenance work...............................................19
9. Troubleshooting............................................................................19
9.1 Possible malfunctions / Errors..........................................................19
9.2 Possible causes / Elimination...........................................................20
10. Shut-down, restart.........................................................................21
10.1Shutting down the compact booster unit ...........................................21
10.2Restarting the compact booster unit .................................................21
11. Storage ..........................................................................................21
11.1Short-term storage...........................................................................21
11.2Storage/Preservation.......................................................................21
11.3Storage conditions
...........................................................................21
12. Disassembly, disposal ..................................................................21
12.1Safety instructions for disassembly...................................................21
13. Spare parts ....................................................................................22
13.1Parts index CBU145........................................................................22
14. Start-up protocol ...........................................................................23
15. Declaration of no objection ...........................................................24
16. Proof of Maintenance ....................................................................25
