Resol DeltaSol AL Leitfaden

*48004960*

48004960

Thank you for buying this RESOL product.

Please read this manual carefully to get the best performance from this unit.

Please keep this manual safe.

DeltaSol®

Solar controller for standard solar thermal systems

www.resol.com

Manual

Manual for the

specialised craftsman

Installation

Operation

Functions and options

Troubleshooting

The cTUVus certication conrms that

the controller is certied to UL 60730-

1:2009 and CSA B60730.1:2002.

Target group

These instructions are exclusively addressed to authorised skilled personnel.

Only qualied electricians should carry out electrical works.

Initial installation must be effected by the system owner or qualied personnel

named by the system owner.

Description of symbols

WARNING! Warnings are indicated with a warning triangle!

ÎThey contain information on how to avoid the danger

described.

Signal words describe the danger that may occur, when it is not avoided.

• WARNING means that injury, possibly life-threatening injury, can occur.

• ATTENTION means that damage to the appliance can occur.

Note

Notes are indicated with an information symbol.

ÎArrows indicate instruction steps that should be carried out.

Disposal

• Dispose of the packaging in an environmentally sound manner.

• Dispose of old appliances in an environmentally sound manner. Upon request

we will take back your old appliances bought from us and guarantee an environ-

mentally sound disposal of the devices.

Safety advice

Please pay attention to the following safety advice in order to avoid danger and

damage to people and property.

Instructions

Attention must be paid to the valid local standards, regulations and directives!

Information about the product

Proper usage

The solar controller is designed for electronically controlling standard solar ther-

mal systems in compliance with the technical data specied in this manual.

Improper use excludes all liability claims.

CE Declaration of conformity

The product complies with the relevant directives and is therefore la-

belled with the CE mark. The Declaration of Conformity is available

upon request, please contact the manufacturer.

Note

Strong electromagnetic elds can impair the function of the controller.

ÎMake sure the controller as well as the system are not exposed to

strong electromagnetic elds.

Subject to technical change. Errors excepted.

DeltaSol®AL solar controller

The DeltaSol®AL is a temperature differential controller that offers all the vital

functions for a standard solar thermal system.The controller is equipped with the

comprehensive System-Monitoring-Display, which shows the system parameters

quickly and easily.

For data communication, the controller is equipped with the RESOL VBus®. Oper-

ation and function control are straight forward.

Contents

1 Overview .............................................................................................. 4

2 Installation ........................................................................................... 5

2.1 Mounting ........................................................................................................................5

2.2 Electrical connection ...................................................................................................6

2.3 Data communication / Bus ..........................................................................................7

2.4 Terminal allocation.......................................................................................................7

3 Operation and function ...................................................................... 8

3.1 Buttons ...........................................................................................................................8

3.2 System-Monitoring-Display ........................................................................................8

3.3 Slide switch ....................................................................................................................9

3.4 Flashing codes ...............................................................................................................9

4 Control parameters and display channels ...................................... 10

4.1 Channel overview ..................................................................................................... 10

4.2 Display channels......................................................................................................... 10

4.3 Adjustment channels ................................................................................................ 11

5 Troubleshooting................................................................................. 16

6 Accessories ........................................................................................ 19

6.1 Sensors ........................................................................................................................ 19

6.2 VBus®accessories ..................................................................................................... 19

1 Overview

• System-Monitoring-Display

• Up to 3 Pt1000 temperature sensors

• Heat quantity measurement

• Function control

• Solar operating hours counter

• Intuitive operating concept

• Unit °F and °C selectable

Technical data

Inputs: 3 Pt1000 temperature sensors

Outputs: 1 electromechanical relay (changeover)

Switching capacity: 4 (1) A 240V~ (electromechanical relay)

Total switching capacity: 4 A 240 V~

Power supply: 100 … 240 V~ (50 … 60 Hz)

Supply connection: type Y attachment

Standby: 0.33 W

Mode of operation: type 1.B action

Rated impulse voltage: 2.5 kV

Data interface: RESOL VBus®

VBus®current supply: 35 mA

Functions: function control, operating hours counter, tube collector function and

heat quantity measurement

Housing: plastic, PC-ABS and PMMA

Mounting: wall mounting, also suitable for mounting into patch panels

Indication / Display: System-Monitoring-Display for visualisation, 16-segment

display, 7-segment display, 8 symbols for system states, background illumination

and operating control LED

Operation: 3 push buttons and 1 slide switch

Protection type: IP 20 / DIN EN 60529

Protection class: II

Ambient temperature: 0 … 40 °C [32 … 104 °F]

Degree of pollution: 2

Dimensions: 144 x 208 x 43 mm

12.5

180

100

144

208

16.75

43.3

Upper fastening

Lower fastening

2 Installation

2.1 Mounting

WARNING! Electric shock!

Upon opening the housing, live parts are exposed!

ÎAlways disconnect the device from power supply

before opening the housing!

Note

Strong electromagnetic elds can impair the function of the device.

ÎMake sure the device as well as the system are not exposed to strong

electromagnetic elds.

The device must only be located in dry interior rooms.

The controller must additionally be supplied from a double pole switch with con-

tact gap of at least 3 mm.

Please pay attention to separate routing of sensor cables and mains cables.

ÎUnscrew the crosshead screw from the cover and remove the cover.

ÎMark the upper fastening point on the wall. Drill and fasten the enclosed wall

plug and screw leaving the head protruding.

ÎHang the housing from the upper fastening point and mark the lower fastening

points (centres 180 mm).

ÎDrill and insert the lower wall plug.

ÎFasten the housing to the wall with the lower fastening screw and tighten.

ÎCarry out the electrical wiring in accordance with the terminal allocation (see

page 6).

ÎPut the cover on the housing.

ÎAttach with the fastening screws.

System DeltaSol®AL

Standard solar system

0Auto I

0Au toI0Au toI

0Auto I

0Au toI0Au toI

180mm

uto

0Au toI

uto

0Au toI

Electrical connection see page 6

2.2 Electrical connection

WARNING! Electric shock!

Upon opening the housing, live parts are exposed!

ÎAlways disconnect the device from power supply

before opening the housing!

ATTENTION! ESD damage!

Electrostatic discharge can lead to damage to electronic com-

ponents!

ÎTake care to discharge properly before touching

the inside of the device!To do so, touch a grounded

surface such as a radiator or tap!

Note

Connecting the device to the power supply must always be the last step

of the installation!

Note

It must be possible to disconnect the device from the mains at any time.

ÎInstall the mains plug such that it is accessible at any time.

ÎIf this is not possible, install a switch that can be accessed.

Do not use the device if it is visibly damaged!

Attach exible cables to the housing with the enclosed strain relief and the cor-

responding screws.

The controller is supplied with power via a mains cable.The power supply of the

device must be 100… 240 V~ (50 … 60 Hz).

The controller is equipped with 1 changeover relay to which a load such as a

pump, a valve, etc. can be connected.

10 Grounding terminal⌯

11 Grounding terminal⌯

12 Conductor R1-R (normally closed contact)

13 Conductor R1-A (normally open contact)

14 Neutral conductor N

Depending on the product version, mains cables and sensor cables are already

connected to the device. If that is not the case, please proceed as follows:

Connect the temperature sensors (S1 to S3) to the following terminals with

either polarity:

1/2 Sensor 1 (e. g. sensor collector)

3/4 Sensor 2 (e. g. sensor store)

5/6 Sensor 3 (e. g. sensor store top)

Connect the RESOL VBus®to the terminals marked VBus with either polarity:

7VBus terminal

8 VBus terminal

The mains connection is at the following terminals:

15 Neutral conductor N

16 Conductor L

9Grounding terminal⌯

sensor terminals

grounding conductor

common terminal block

load terminals

mains terminals

VBus®

2.4 Terminal allocation

Standard solar thermal system with 1 store, 1 pump and 2 or 3 sensors. The

sensors S1/S2 can also be used for heat quantity measurement.

Symbol Description

S1 Collector sensor

S2 Store sensor base

S3 Store sensor top (optional)

R1-A Solar pump

N Neutral conductor

⌯Grounding terminal (common terminal block)

L/N Mains terminals

2.3 Data communication / Bus

The controller is equipped with the RESOL VBus®for data transfer and energy

supply to external modules.The connection is to be carried out at the two termi-

nals marked VBus (any polarity). One or more RESOL VBus®modules can be

connected via this data bus, such as:

• RESOL GA3 Large display module

• RESOL SD3 Smart Display

• RESOL DL2 Datalogger

Furthermore, the controller can be connected to a PC or integrated into a net-

work via the RESOLVBus®

/ USB or VBus®

/ LAN interface adapter (not included).

Note

More accessories on page 19.

3.2 System-Monitoring-Display

The System-Monitoring-Display consists of 3 blocks: channel display, tool bar

and system screen.

3.2.1 Channel display

The channel display consists of 2 lines.The upper display line is an alphanumeric

16-segment display. In this line, mainly channel names and menu items are displayed.

In the lower 7-segment display, values and parameters are displayed.

3.2.2 Tool bar

The additional symbols in the tool bar indicate the current system state.

Permanentely

shown Flashing Status indications

⓵Relay 1 active

☼Store maximum limitation active

⓵ ☼ Collector cooling function active; recooling function active

❄Antifreeze option activated

⓵ ❄ Antifreeze function active

❄Collector minimum limitation active

☼ ⚠ Store emergency shutdown active

⚠Collector emergency shutdown active

☍ ⚠ Sensor fault S1

☍+ ☼⚠Sensor fault S2

☛+ ⓵⚠Manual mode relay 1 on

☛ ⚠ Manual mode relay 1 off

ⓈAn adjustment channel is being changed (set mode)

3 Operation and function

3.1 Buttons

The controller is operated via the 3 buttons next to the display:

Button : Scrolling upwards, increasing adjustment values

Button : Ⓢ Conrmation / selection

Button : Scrolling downwards, reducing adjustment values

During normal operation, display channels will be displayed.

ÎIn order to scroll between display channels, press buttons and .

Access to adjustment channels

ÎUse button in order to scroll to the last display channel, then press and hold

down button  for approx. 3 s.

If an adjustment channel is shown on the screen, Ⓢwill be displayed on the

right-hand side next to the channel name.

ÎPress button in order to select an adjustment channel.

Ⓢ starts ashing.

ÎAdjust the desired value with buttons and .

ÎBriey press button .

Ⓢpermanently appears, the adjusted value has been saved.

0 Auto I







3.2.3 System screen

The system scheme is indicated on the System-Monitoring-Display. It consists of

several system component symbols which are – depending on the current status of

the system – either ashing or permanently shown.

Collector

with collector sensor Temperature sensor

Store

with heat exchanger Pump

3.3 Slide switch

By means of the slide switch the relay can be manually switched on (I), switched off

(0) or put into automatic mode (Auto).

• Manually Off= 0 (left)

• Manually On= I (right)

• Automatic = Auto (centre)

0 Auto I

Slide switch

3.4 Flashing codes

3.4.1 System screen ashing codes

• Pump symbol is ashing when the relay is active.

• Sensor symbols are ashing if the corresponding sensor display channel is

selected.

• Sensors symbols are ashing quickly in the case of a sensor fault.

3.4.2 LED ashing codes

Green: everything OK

Red/green ashing: initialisation phase

manual mode

Red ashing: sensor fault

(sensor symbol is ashing quickly)

4.2 Display channels

Display of collector temperature

COL

Collector temperature

Display range: -40 … +260 °C [-40 … +500 °F]

Indicates the collector temperature.

• COL : Collector temperature

Display of store temperature

TST

Store temperature

Display range: -40 … +260 °C [-40 … +500 °F]

Indicates the store temperature.

• TST : Temperature store

Display sensor 3

Sensor temperature

Display range: -40 … +260 °C [-40 … +500 °F]

Indicates the temperature measured at the additional sensor (without control

function).

• S3 : Temperature sensor

Note

Only if the temperature sensor is connected, will S3 be displayed!

4 Control parameters and display channels

4.1 Channel overview

Note

Only if the temperature sensor is connected, will S3 be displayed!

Display channels

Channel Description Connection terminal Page

COL x Temperature collector S1 10

TST x Temperature store base S2 10

S3 xTemperature sensor 3 S3 10

h P x Operating hours relay R1-A 11

kWh x* Heat quantity in kWh -11

MWh x* Heat quantity in MWh -11

Adjustment channels

Channel Description Factory setting Page

DT O x Switch-on temperature difference 6.0 K [12.0 °Ra] 11

DT F x Switch-off temperature difference 4.0 K [8.0 °Ra] 11

S MX x Maximum store temperature 60 °C [140 °F] 12

EM x Collector emergency shutdown/collector limit

temperature

140 °C [280 °F] 12

OCX x Collector cooling option OFF 12

CMX x* Maximum collector temperature 120 °C [250 °F] 12

OCN x Collector minimum limitation option OFF 13

CMN x* Minimum collector temperature 10 °C [50 °F] 13

OCF x* Antifreeze function option OFF 13

CFR x Antifreeze temperature 4.0 °C [40 °F] 13

OREC x Recooling option OFF 13

OTC x Tube collector option OFF 14

FMAX x* Maximum ow rate 6.0 l 14

MEDT x* Heat transfer uid 1 14

MED% x* Antifreeze concentration 45 % 14

UNIT x Temperature unit °C 15

LANG x Language dE 15

DSAL x.xx Version number

Legend:

Symbol Description

x Channel is available

x* Channel is available, if the corresponding option is activated.

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