Rexroth Indramat Mannesmann Rexroth CLM-01.3-M Bedienungsanleitung

Levante Sistemas de

Automatización y Control S.L.

Catálogos

www.lsa-control.com

Distribuidor oficial Bosch Rexroth, Indramat, Bosch y Aventics.

LSA Control S.L. - Bosch Rexroth Sales Partner

Ronda Narciso Monturiol y Estarriol, 7-9

Edificio TecnoParQ Planta 1ª Derecha, Oficina 14

(Parque Tecnológico de Paterna)

46980 Paterna (Valencia)

Telf. (+34) 960 62 43 01

[email protected]

www.lsa-control.com

www.boschrexroth.es

engineeniig

Emnesmann

Rexroth

FLYING

CUTOFF

CONTROL

User's

Manual

DOK

CLM

01.3-M POSITIONSSTEUERG.

LSA Control S.L. www.lsa-control.com [email protected] (+34) 960 62 43 01

1990, 1991, 1992

by Intiramat Division,

The Rexroth Corporation.

Aii

rights reserved.

Publication Number

74786

Revision

September,

1992

Information

this document is subject to change withooit notiee. No part of this manual

may be reproduced or transmitted in any form, by any ineans, electronic or mechanical;

including photocopying and recording, for any purpose without the express written

permission of Indramat.

LSA Control S.L. www.lsa-control.com [email protected] (+34) 960 62 43 01

REXROTH 1A

74786

INDRAMAT

CLM-01.3-M

FOREWORD

Special

Notations:

Special noiations areused in this manual

assist the reader in identifyin; unique conditions

or iniormation

that

is important.

Three

categories of riotations are listed beiow in ascendin;

order oiimportance.

Note:

NOTE is a

tip,

Suggestion or emphasized procedure for operaring rhe equipmenr.

Caution:

CAUTION appears when a condirion exirrs which could cawe operaringfaulrs or

damage ro rhe equipmenr.

Warning:

WARNING sraremenrs idennfy condirions which could cawe bodily harm andior

severe darnage ro rhe eqipmenr

the operaror is nor carejül.

WARiVING will typically

describe rhe porential hazard, irs possible effecr, und rneasures rhar mwbe raken ro avoid

rhe hazards.

Please

NOTE

that due to vanations found

the operating conditions of cerain

applicationsand their working environments, the notations

this manual cannot

identify ali potential problems or hazards. Caution and discretion must always

be used in operating machinery and especiaITy when using electncal power.

Equipment should only be instalied and operated by trained persomel.

Repair und Training services are avaihble

from

REXROTH

IhrDRK4T.

The Rexroth Corporation

Indramat Division

255

Mittel Drive

Wood Dale, IUinois

60191

Ph.

(708) 860-1010

FAX

(708)530-4631

REV.

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FOREWORD

iii

LSA Control S.L. www.lsa-control.com [email protected] (+34) 960 62 43 01

REXROTH

74786

INDRAMAT CLM-01.3-M

RECORD OF REVISIONS

Revision Date

Level Description of Change

Preliminary Release

Iimited Distribution

Current Release

REV.

7192

RECORD

REVISIONS

LSA Control S.L. www.lsa-control.com [email protected] (+34) 960 62 43 01

REXROTH

lA74786

INDRAMAT CLM.01.3.M

CONTENTS

. GENE

DESCRTIPTPON

.............................

1.1 About The CLM and This Manual 1-4

...........................

1.1.1 Hardware and Software Versions 1-4

....................................

1.1.2 Problem Assistance 1-4

.........................

1.2 Introduction to Flying Cutoff Applications 1-6

.....................

1.2.1 Basic Sequence of Operations (Single Axis) 1-6

...................................

1.2.2 Two-Axis Operation 1-8

.....................................

1.2.3 Synchronous Axis 1-8

.........................................

1.2.4 Flying Saw 1-8

.................................

1.3 Basic LM Software Features 1-8

................................

1.3.1 Parameter-Based Features 1-9

.....................

1.3.1.1 Minimum and Maximum Travel Limits 1-9

.............................

1.3.1.2 Cut Width Compensation 1-9

.......................................

1.3.1.3 Task 2&3 1-9

....................................

1.3.1.4 Serial Interface 1-9

.............................

1.3.2 User Program-Based Features 1-9

................................

1.3.2.1 Minimum Cut Point 1-10

...................................

1.3.2.2 Minimum Sh-oke 1-10

...............................

1.4 Physical Descnption of the CLM 1-10

......................................

1.4.1 System Features 1-14

.........................

1.4.1.1 Standard and Programmable 110 1-14

......................................

1.4.1.2 Parameters 1-14

...................................

1.4.1.3 Self-Diagnostics 1-14

.....................................

1.4.1.4 Programming 1

......................................

1.4.1.5 Registration 1-15

....................................

1.4.1.6 Serial Interface 1-15

........................

1.4.1.7 Remote KeypadIDisplay Mounting 1-15

......................................

1.4.2 System Options 1-15

..........................

1.4.2.1 Indramat Decade Switch UDS) 1-15

1.4.2.2 Station Operator Terminal (SOS) and ScrernManager Software

......

1-16

.............................

1.4.2.3 MotionManager Software 1-17

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CONTENTS

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LSA Control S.L. www.lsa-control.com [email protected] (+34) 960 62 43 01

lA74786

REXROTH

CLM.01.3.M

INDRAMAT

.................................

1.4.3 CLM Operating Modes 1-18

....................................

1.4.3.1 ManualMode 1-18

......................................

1.4.3.2 TestMode 1-18

...................................

1.4.3.3

Automatie

Mode 1-18

...............................

1.4.3.4 Parameter Entry Mode

1-19

..........................................

1.5 Specifications 1-19

.......................................

1.5.1 Dimensions 1-19

..............................

1.5.2 Operating Environment 1-19

...............................

1.5.3 Control Specifications 1-20

................................

1.5.4 Power Requirements 1-20

........................................

2.1 CLM Front Panel 2-1

.................................

2.2 Keypad

and

Display Module 2-1

........................................

2.3 Data Entry Keys 2-3

...........................

2.4 Display Screens and the Display Map 2-4

...........

2.4.1 CLM Hafdware

Sofiware VersioniControl Status Screzn 2-7

..................................

2.4.2 Length Overall Screen 2-8

..................................

2.4.3 Material Speed Screen

2-9

......................................

2.4.4 Counter Screen 2-10

...................................

2.4.5 Axis Position Screen 2-10

..............................

2.4.5.1 Current Position Screen 2-11

.................................

2.4.5.2 Position

Lag

Screen 2-11

................................

2.4.6 Operating Modes Screens 2-12

................................

2.4.6.1 Manual Mode Screen 2-12

...........................

2.4.6.2 AutomaticiTest Mode Screen 2-13

.........................

2.4.6.3 Parameter Mode Display Screens 2-13

...................................

2.4.7 Program Mit Screen 2-15

...................................

2.5 CLM Lower Front Panel 2-16

. DESC

ION OF 110 FUNCTIONS

........................................

3.1 Signal Definitions

3-1

.............................

3.2 CLM System and Auxiliary Inputs 3-2

3.2.1 Parameter Mode Select

.................................

3-3

......................

3.2.2 Axis X1 Automatic

Manual Mode Select 3-4

......................................

3.2.3 Emergency Stop 3-5

....................................

3.2.4 Home Limit Switch 3-6

......................................

3.2.5 Immediate Stop 3-7

...................................

3.2.6 Axis #l Drive Ready 3-8

viii

CONTENTS

REV

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LSA Control S.L. www.lsa-control.com [email protected] (+34) 960 62 43 01

REXROTH

lA74786

INDRAMAT

CLM.01.3.M

3.2.7 Clear (Extemal)

.....................................

3-8

3.2.8 Axis #1 Jog Forward

...................................

3-8

...................................

3.2.9 Axis

Jog Reverse 3-9

.........................................

3.2.10 Crop Cut 3-9

........................................

3.2.11 Cut Inhibit 3-10

....................................

3.2.12 Registration Mark 3-11

3.2.13 Auxiliary Inputs (Standard

CLM)

..........................

3-11

3.3 CLM System

Auxiliary Outputs

.............................

3-12

..................................

3.3.1 Axis #1 Manual Mode 3-13

3.3.2 Axis #1 Automatic Mode

................................

3-13

......................................

3.3.3 Parameter Mode 3-13

3.3.4 Axis #1 Drive Enable

(RF)

...............................

3-14

..................................

3.3.5 Axis #1 Brake Release 3-14

..................................

3.3.6 Axis

System Fault 3-15

.........................................

3.3.7 Test Mode 3-15

....................................

3.3.8 Cut Inhibit Output 3-16

..................................

3.3.9 Axis #2 Manual Mode 3-16

3.3.10 Axis #2 Automatic Mode

...............................

3-16

..................................

3.3.1

Axis #2 Drive Enable 3-17

.................................

3.3.12 Axis #2 Brake Release 3-17

..................................

3.3.13 Axis #2 System Fault 3-18

.........................

3.3.14 Auxiliary Outputs (Standard CLM) 3-18

........................

3.4

CLM

with Expansion 110Board (Optional) 3-18

3.4.1 Expansion CLM Auxiliary Inputs (Connector

................

3-19

3.4.1.1 Auxiliary Inputs (CLM With Expansion

110

Board)

.............

3-20

3.4.2 Expansion CLM Auxiliary Inputs

Axis 2 System Inputs

.............

3-21

3.4.2.1 Auxiliary Inputs (CLM With Expansion IiO Board)

.............

3-22

3.4.2.2 Axis #2 Autornatic Mode

.............................

3-22

3.4.2.3 Axis #2 Cycle Starl

.................................

3-22

3.4.2.4 Axis

Cycle Stop

.................................

3-27

3.4.2.5 Axis #2 Drive Ready

................................

3-22

3.4.2.6 Axis #2 Jog Forward

................................

3-23

3.4.2.7 Axis #2 Jog Reverse

................................

3-24

3.4.3. Auxiiiary Outputs (CLM With Expansion IiO Board)

...............

3-23

3.5 Parameter-Programmable Inputs

...............................

3-26

3.6 Parameter-Programmable Outputs

..............................

3-27

3.7 Flags (Software Outputs)

...................................

3-27

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CONTENTS

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