Rice Lake RL1200 Bedienungsanleitung

RL1200

Portable Beam Scale

Installation & Operation

Manual

PN 157986 Rev AJune 7, 2022

Rice Lake Weighing Systems® is a registered trademark of

Rice Lake Weighing Systems.

All other brand or product names within this publication are trademarks or

registered trademarks of their respective companies.

All information contained within this publication is, to the best of our knowledge, complete and

accurate at the time of publication. Rice Lake Weighing Systems reserves the right to make

changes to the technology, features, specifications and design of the equipment without notice.

The most current version of this publication, software, firmware and all other product

updates can be found on our website:

www.ricelake.com

Revision History

Technical training seminars are available through Rice Lake Weighing Systems.

Course descriptions and dates can be viewed at www.ricelake.com/training

or obtained by calling 715-234-9171 and asking for the training department.

Revision History

This section tracks and describes the current and previous manual revisions for awareness of major updates and when the

updates took place.

Revision Date Description

– July 30, 2015 Initial manual release with the launch of the product; revision history established after this release

A June 9, 2022 General enhancements to the manual and changed out indicator that is used

Table i. Revision Letter History

Contents

RL1200 Portable Beam Scale

ii Visit our website www.RiceLake.com

Rice Lake continually offers web-based video training on a growing selection

of product-related topics at no cost. Visit www.ricelake.com/webinars

1.0 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1.1 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

2.0 Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

2.1 Unpacking the Scale . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

2.2 Repacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

2.3 Scale Setup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2.3.1 Assemble Wheels onto Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2.3.2 Attach Pillar to Scale Base. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.3.3 Trig Loop Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

3.0 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

4.0 Mechanical to Electronic Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

4.1 Unpacking The Conversion Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

4.2 Indicator and Load Cell Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

4.3 Final Adjustment, Calibration and Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

5.0 Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

5.1 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Introduction

1.0 Introduction

This manual provides assembly and operating instructions for the RL1200 portable beam scale, which is available in both

avoirdupois and metric. Please read all instructions carefully before assembling the scale. This manual covers the installation

and setup of two versions of the RL1200:

• Mechanical assembly of the RL1200

• Mechanical to electronic conversion option for the RL1200

Instructions on assembling the mechanical to electronic version of the RL1200 can be viewed in Section 4.0 on page 15.

Manuals and additional resources are available from the Rice Lake Weighing Systems website at www.ricelake.com

Warranty information can be found on the website at www.ricelake.com/warranties

Figure 1-1. RL1200 Portable Beam Scale (Mechanical and Electronic Conversion Models Shown)

RL1200 Portable Beam Scale

2 Visit our website www.RiceLake.com

1.1 Safety

There are certain precautions that should be taken to prevent personal injury to the user and damage to the scale. Care should

be exercised to assure proper assembly and operation of the RL1200. The RL1200 should be assembled only by a trained

scale technician. Untrained personnel should not attempt to assemble this scale, nor make any adjustments not specified in

these instructions.

Safety Definitions:

DANGER: Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury. Includes

hazards that are exposed when guards are removed.

WARNING: Indicates a potentially hazardous situation that, if not avoided, could result in serious injury or death. Includes

hazards that are exposed when guards are removed.

CAUTION: Indicates a potentially hazardous situation that, if not avoided, could result in minor or moderate injury.

IMPORTANT: Indicates information about procedures that, if not observed, could result in damage to equipment or

corruption to and loss of data.

General Safety

Do not operate or work on this equipment unless this manual has been read and all instructions are understood.

Failure to follow the instructions or heed the warnings could result in injury or death. Contact any Rice Lake

Weighing Systems dealer for replacement manuals.

WARNING

Failure to heed could result in serious injury or death.

Before attempting to operate this unit, make sure every individual who operates or works with this unit has read and understands

the following safety information. Please follow these instructions carefully.

Do not drop the scale or subject it to violent shocks.

For accurate weighing, the scale must be placed on a flat, stable surface.

Do not transport the scale while someone is standing on it.

Weight exceeding the maximum capacity (1,000 lb/500 kg) may damage the scale.

Avoid contact with excessive moisture.

Do not allow minors (children) or inexperienced persons to operate this scale.

Do not jump up and down on the scale.

Do not make alterations or modifications to the scale.

Installation

2.0 Installation

2.1 Unpacking the Scale

Place the unopened box in an open area that has ample room for unpacking the scale. Remove all parts from the box. Parts

contained in the shipping box include:

Item Description Quantity

Scale base 1

Weight rack 1

Beam cap assembly 1

Beam cap washers 2

Axle washers 4

Wheel 4

Wheel axle 2

Trig loop assembly 1

Table 2-1. RL1200 Parts

RL1200 Portable Beam Scale

4 Visit our website www.RiceLake.com

Pillar rod 2

Steelyard rod 1

Beam assembly 1

Counterpoise assembly 1

Loop clamp 2

Axle cotter pins 4

Axle locking bolts 2

Cap nut for beam cap 2

Counterpoise weights, 100 lb (1), 200 lb (2), 400 lb (1)

Steel shot for counterpoise 1

Item Description Quantity

Table 2-1. RL1200 Parts (Continued)

Installation

2.2 Repacking

If the RL1200 must be returned for modification or repair, it must be properly packed with sufficient packing materials.

Whenever possible, use original carton when shipping the scale back.

IMPORTANT: Damage caused by improper packaging is not covered by the warranty.

Pillar 1

Trig loop mounting plate 1

Trig loop mounting bolts 2

Trig loop mounting washers 2

Item Description Quantity

Table 2-1. RL1200 Parts (Continued)

RL1200 Portable Beam Scale

6 Visit our website www.RiceLake.com

2.3 Scale Setup

2.3.1 Assemble Wheels onto Frame

Use the following steps to assemble wheels onto the RL1200 frame.

1. It is preferable to set the scale base on a box or other item to keep the scale base up off the floor. Tip the scale base

on its side.

Figure 2-1. Scale Base on its Side

2. Place wheel axles through the holes in the frame.

Figure 2-2. Run Axle Through Scale Base Frame Holes

3. Place the wheels and washers on the axles.

Washers must be placed on the insides of the wheels next to the scale frame.

Wheels must be placed with the extended hub next to the scale frame.

Figure 2-3. Place Washers and Wheels on Each Axle

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