Ricoh L5160 Installationsanleitung

CIP Training

L5160/L5130

5 Maintenance

CIP Training L5160/L513

Maintenance

CIP Training C7200 series

Adjustment Settings for Operators

Daily Care and Maintenance

This chapter describes how to care and maintain the machine.

About the Frequency of Maintenance

•Some parts of this machine must be replaced with a new one periodically by

service personnel. Be sure to make a contract with your distributor or dealer

for after sale service to ensure a long life of your machine.

•If the machine's interior is not cleaned regularly, dust will accumulate. Fire and

breakdown can result from heavy accumulation of dust inside this machine. Contact

your sales or service representative for details about and charges for cleaning the

machine's interior.

•When cleaning the ink-station or the heads, or replacing the cleaning

cartridge, make sure to wear the attached goggles.

•When performing maintenance on the machine, make sure to wear the attached gloves.

•Please use protective equipment in order to avoid exposure to liquid.

•The supplied gloves are consumables. If they are damaged or lost, use

polythene gloves instead.

Perform maintenance regularly in order to use the machine at its best possible condition. Make

sure to keep the nozzle parts of the print heads that discharge ink in good condition as they may

affect the printing results due to the adherence of particles or dust.

Maintenance frequency Maintenance item Reference

Regular

Maintenance Before the start of daily work

Maintenance of white ink

Cleaning the media guides

Once every 1.5 months Cleaning the waste ink line

When replacing the cleaning

cartridge Cleaning the caps

Once a year Cleaning the area around

the print heads

CIP Training L5160/L513

Maintenance

CIP Training C7200 series

Adjustment Settings for Operators

Maintenance frequency Maintenance item Reference

Maintenance

When

Needed When printed media becomes

dirty

Cleaning the exterior

Cleaning the pre-heater

Cleaning the platen

Cleaning the pinch rollers

When media cannot be

detected Cleaning the media sensors

When nozzle clogging cannot

be resolved

Cleaning the nozzle surface of

the print heads

When replacing consumables

Replacing an ink cartridge

Replacing a cleaning cartridge

Replacing a flushing cartridge

Replacing a waste ink bottle

Tools required for maintenance

Be sure to wear the included protective glasses and protective gloves, or the

equivalent tools.

The following items are disposable: waste cloth (paper towel), non-woven

fabric, protective gloves, and cleaning stick. Be sure to use new ones instead

of reusing them.

When cleaning the caps and the area around the print heads, use a cleaning

stick. If you use a regular cotton swab, fluff may be left on the said areas and

cause a secondary malfunction.

•Waste cloth (paper towel)/Non-woven fabric

Used to clean the exterior of the machine and the nozzle faces of the print

heads. Do not use it to clean the caps or the area around the print heads.

•Cleaning stick

Used to clean the caps and the area around the print heads. Be sure to use it

for cleaning confined areas such as gaps or uneven surfaces.

•Cleaning liquid bottle

Use when removing dirt that is hard to remove or cured ink.

•Dropper

Use when filling the caps of the print heads with cleaning liquid. Suck up the

cleaning liquid from the cleaning liquid bottle before using.

•Protective gloves

CIP Training L5160/L513

Maintenance

CIP Training C7200 series

Adjustment Settings for Operators

Daily Maintenance

This section describes how to shake the white ink cartridge and clean the media guide. Perform

maintenance before daily work so the machine may be used safely for an extended period.

Shaking a White Ink Cartridge

As the components of white ink deposit easily, pull out the white ink cartridge, and then shake

it before daily work.

Shake the white ink cartridge when the following message appears on the display:

"White ink has settled. Please shake the white ink cartridge."

•Do not touch or stain the contacts of the ink cartridges, flushing cartridges, displacement liquid

cartridges, and cleaning cartridge, as doing so may cause damage to the print circuit board.

•If ink, flushing liquid, and displacement liquid get into contact with eyes, wash eyes

immediately with running water. Consult a doctor if necessary.

•If ink, flushing liquid, or displacement liquid are ingested, consult a doctor

immediately with Safety Data Sheet (SDS).

•Please use protective equipment in order to avoid exposure to liquid.

•When performing maintenance on the machine, make sure to wear the attached gloves.

•When removing jammed media or performing maintenance on the machine, avoid

getting ink, flushing liquid, and displacement liquid on your clothing. If ink, flushing

liquid, and displacement liquid come into contact with your clothing, wash the stained

area with water.

•When removing jammed media, replacing media, or performing maintenance on the

machine, avoid getting ink, flushing liquid, and displacement liquid on your skin. If ink,

flushing liquid, and displacement liquid come into contact with your skin, wash the

affected area thoroughly with soap and water.

•The supplied gloves are consumables. If they are damaged or lost, use polythene

gloves instead.

CIP Training L5160/L513

Maintenance

CIP Training C7200 series

Adjustment Settings for Operators

1. Slide down the lock lever to unlock the white ink cartridge.

DWT172

2. Pull out the white ink cartridge.

DWT173

3. With the connecting parts of the white ink cartridge facing upwards, hold a dry cloth on the

ink supply port and lightly shake the cartridge up and down.

•Do not shake the ink cartridge strongly. Doing so might cause the white ink to leak.

•Do not touch the IC chip on of the ink cartridge.

DWT317

CIP Training L5160/L513

Maintenance

CIP Training C7200 series

Adjustment Settings for Operators

4. Fully insert the white ink cartridge into the holder until it stops.

DWT174

5. Slide up the lock lever to lock the white ink cartridge.

Wait until the ink indicator turns off and the message disappears.

DWT175

Cleaning the Media Guides

If dust or ink is present on the media guides, problems such as ink drip, nozzle clogging, media

jamming, media misfeeding or printing defects due to the dust on the nozzle may occur. Check

the media guides before use and clean them if stained.

1. Open the center cover.

DWT134

CIP Training L5160/L513

Maintenance

CIP Training C7200 series

Adjustment Settings for Operators

2. Wipe off dirt on the media guides.

Wipe the media guides with a soft, dry cloth. If this does not remove the dirt, wipe the

media guides with a damp and tightly wrung cloth. If a damp cloth still does not remove

the dirt, try using a mild detergent. Wipe the media guides with a dry cloth to remove the

moisture, after using a damp cloth.

DWT311

3. Close the center cover.

1. Media guide

CIP Training L5160/L513

Maintenance

CIP Training C7200 series

Adjustment Settings for Operators

Performing Maintenance Once Every 1.5 Months

This section describes how to clean the waste ink line.

Perform regular maintenance once every 1.5 months in order to use the machine safely for a long

time.

Cleaning the Waste Ink Line

Use flushing liquid to clean inside the waste ink line.

Clean the waste ink line regularly once every 1.5 months.

Be sure to clean the waste ink line after replacing the cleaning cartridge or when the following

message appears on the display:

"The waste ink line maintenance is required. Execute the waste ink line maintenance."

•When cleaning the ink-station or the heads, or replacing the cleaning cartridge, make

sure to wear the attached goggles.

•When performing maintenance on the machine, make sure to wear the attached gloves.

•If ink, flushing liquid, and displacement liquid get into contact with eyes, wash eyes

immediately with running water. Consult a doctor if necessary.

•If ink, flushing liquid, or displacement liquid are ingested, consult a doctor

immediately with Safety Data Sheet (SDS).

•When removing jammed media or performing maintenance on the machine, avoid

getting ink, flushing liquid, and displacement liquid on your clothing. If ink, flushing

liquid, and displacement liquid come into contact with your clothing, wash the stained

area with water.

•When removing jammed media, replacing media, or performing maintenance on the

machine, avoid getting ink, flushing liquid, and displacement liquid on your skin. If ink,

flushing liquid, and displacement liquid come into contact with your skin, wash the

affected area thoroughly with soap and water.

•The supplied gloves are consumables. If they are damaged or lost, use polythene

gloves instead.

CIP Training L5160/L513

Maintenance

CIP Training C7200 series

Adjustment Settings for Operators

•Do not place any object on the platen as the carriage moves there.

•When the carriage moves, it may make contact with media. Check that the media is not

deformed or that there is no floating media.

•Make sure there is enough space in the waste ink bottle before cleaning the waste ink line.

•When 10 minutes or more have passed after the carriage moves, the machine will make a

buzzer sound. As nozzle dryness may cause a nozzle defect, perform nozzle maintenance

promptly.

1. Press the [Maintenance] key.

DWU102

2. Press [ ].

3. Press [Special Maintenance].

4. Press [Waste Ink Line Maintenance].

5. Press [Execute].

The carriage moves to the left side edge position and a completion of movement message is

displayed.

6. Check the message on the control panel, and then open the right cover.

DWT183

7. Fill all caps with the dedicated cleaning liquid.

Suck up the cleaning liquid with the dropper, and then fill up the caps with cleaning liquid.

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