Ricoh L5160 Installationsanleitung
CIP Training
L5160/L5130
5 Maintenance
0
CIP Training L5160/L513
Maintenance
CIP Training C7200 series
Adjustment Settings for Operators
Daily Care and Maintenance
This chapter describes how to care and maintain the machine.
About the Frequency of Maintenance
•Some parts of this machine must be replaced with a new one periodically by
service personnel. Be sure to make a contract with your distributor or dealer
for after sale service to ensure a long life of your machine.
•If the machine's interior is not cleaned regularly, dust will accumulate. Fire and
breakdown can result from heavy accumulation of dust inside this machine. Contact
your sales or service representative for details about and charges for cleaning the
machine's interior.
•When cleaning the ink-station or the heads, or replacing the cleaning
cartridge, make sure to wear the attached goggles.
•When performing maintenance on the machine, make sure to wear the attached gloves.
•Please use protective equipment in order to avoid exposure to liquid.
•The supplied gloves are consumables. If they are damaged or lost, use
polythene gloves instead.
Perform maintenance regularly in order to use the machine at its best possible condition. Make
sure to keep the nozzle parts of the print heads that discharge ink in good condition as they may
affect the printing results due to the adherence of particles or dust.
Maintenance frequency Maintenance item Reference
Regular
Maintenance Before the start of daily work
Maintenance of white ink
Cleaning the media guides
Once every 1.5 months Cleaning the waste ink line
When replacing the cleaning
cartridge Cleaning the caps
Once a year Cleaning the area around
the print heads
0
CIP Training L5160/L513
Maintenance
CIP Training C7200 series
Adjustment Settings for Operators
Maintenance frequency Maintenance item Reference
Maintenance
When
Needed When printed media becomes
dirty
Cleaning the exterior
Cleaning the pre-heater
Cleaning the platen
Cleaning the pinch rollers
When media cannot be
detected Cleaning the media sensors
When nozzle clogging cannot
be resolved
Cleaning the nozzle surface of
the print heads
When replacing consumables
Replacing an ink cartridge
Replacing a cleaning cartridge
Replacing a flushing cartridge
Replacing a waste ink bottle
Tools required for maintenance
Be sure to wear the included protective glasses and protective gloves, or the
equivalent tools.
The following items are disposable: waste cloth (paper towel), non-woven
fabric, protective gloves, and cleaning stick. Be sure to use new ones instead
of reusing them.
When cleaning the caps and the area around the print heads, use a cleaning
stick. If you use a regular cotton swab, fluff may be left on the said areas and
cause a secondary malfunction.
•Waste cloth (paper towel)/Non-woven fabric
Used to clean the exterior of the machine and the nozzle faces of the print
heads. Do not use it to clean the caps or the area around the print heads.
•Cleaning stick
Used to clean the caps and the area around the print heads. Be sure to use it
for cleaning confined areas such as gaps or uneven surfaces.
•Cleaning liquid bottle
Use when removing dirt that is hard to remove or cured ink.
•Dropper
Use when filling the caps of the print heads with cleaning liquid. Suck up the
cleaning liquid from the cleaning liquid bottle before using.
•Protective gloves
0
CIP Training L5160/L513
Maintenance
CIP Training C7200 series
Adjustment Settings for Operators
Daily Maintenance
This section describes how to shake the white ink cartridge and clean the media guide. Perform
maintenance before daily work so the machine may be used safely for an extended period.
Shaking a White Ink Cartridge
As the components of white ink deposit easily, pull out the white ink cartridge, and then shake
it before daily work.
Shake the white ink cartridge when the following message appears on the display:
"White ink has settled. Please shake the white ink cartridge."
•Do not touch or stain the contacts of the ink cartridges, flushing cartridges, displacement liquid
cartridges, and cleaning cartridge, as doing so may cause damage to the print circuit board.
•If ink, flushing liquid, and displacement liquid get into contact with eyes, wash eyes
immediately with running water. Consult a doctor if necessary.
•If ink, flushing liquid, or displacement liquid are ingested, consult a doctor
immediately with Safety Data Sheet (SDS).
•Please use protective equipment in order to avoid exposure to liquid.
•When performing maintenance on the machine, make sure to wear the attached gloves.
•When removing jammed media or performing maintenance on the machine, avoid
getting ink, flushing liquid, and displacement liquid on your clothing. If ink, flushing
liquid, and displacement liquid come into contact with your clothing, wash the stained
area with water.
•When removing jammed media, replacing media, or performing maintenance on the
machine, avoid getting ink, flushing liquid, and displacement liquid on your skin. If ink,
flushing liquid, and displacement liquid come into contact with your skin, wash the
affected area thoroughly with soap and water.
•The supplied gloves are consumables. If they are damaged or lost, use polythene
gloves instead.
0
CIP Training L5160/L513
Maintenance
CIP Training C7200 series
Adjustment Settings for Operators
1. Slide down the lock lever to unlock the white ink cartridge.
DWT172
2. Pull out the white ink cartridge.
DWT173
3. With the connecting parts of the white ink cartridge facing upwards, hold a dry cloth on the
ink supply port and lightly shake the cartridge up and down.
•Do not shake the ink cartridge strongly. Doing so might cause the white ink to leak.
•Do not touch the IC chip on of the ink cartridge.
DWT317
0
CIP Training L5160/L513
Maintenance
CIP Training C7200 series
Adjustment Settings for Operators
4. Fully insert the white ink cartridge into the holder until it stops.
DWT174
5. Slide up the lock lever to lock the white ink cartridge.
Wait until the ink indicator turns off and the message disappears.
DWT175
Cleaning the Media Guides
If dust or ink is present on the media guides, problems such as ink drip, nozzle clogging, media
jamming, media misfeeding or printing defects due to the dust on the nozzle may occur. Check
the media guides before use and clean them if stained.
1. Open the center cover.
DWT134
0
CIP Training L5160/L513
Maintenance
CIP Training C7200 series
Adjustment Settings for Operators
2. Wipe off dirt on the media guides.
Wipe the media guides with a soft, dry cloth. If this does not remove the dirt, wipe the
media guides with a damp and tightly wrung cloth. If a damp cloth still does not remove
the dirt, try using a mild detergent. Wipe the media guides with a dry cloth to remove the
moisture, after using a damp cloth.
DWT311
1
3. Close the center cover.
1. Media guide
0
CIP Training L5160/L513
Maintenance
CIP Training C7200 series
Adjustment Settings for Operators
Performing Maintenance Once Every 1.5 Months
This section describes how to clean the waste ink line.
Perform regular maintenance once every 1.5 months in order to use the machine safely for a long
time.
Cleaning the Waste Ink Line
Use flushing liquid to clean inside the waste ink line.
Clean the waste ink line regularly once every 1.5 months.
Be sure to clean the waste ink line after replacing the cleaning cartridge or when the following
message appears on the display:
"The waste ink line maintenance is required. Execute the waste ink line maintenance."
•When cleaning the ink-station or the heads, or replacing the cleaning cartridge, make
sure to wear the attached goggles.
•When performing maintenance on the machine, make sure to wear the attached gloves.
•If ink, flushing liquid, and displacement liquid get into contact with eyes, wash eyes
immediately with running water. Consult a doctor if necessary.
•If ink, flushing liquid, or displacement liquid are ingested, consult a doctor
immediately with Safety Data Sheet (SDS).
•When removing jammed media or performing maintenance on the machine, avoid
getting ink, flushing liquid, and displacement liquid on your clothing. If ink, flushing
liquid, and displacement liquid come into contact with your clothing, wash the stained
area with water.
•When removing jammed media, replacing media, or performing maintenance on the
machine, avoid getting ink, flushing liquid, and displacement liquid on your skin. If ink,
flushing liquid, and displacement liquid come into contact with your skin, wash the
affected area thoroughly with soap and water.
•The supplied gloves are consumables. If they are damaged or lost, use polythene
gloves instead.
0
CIP Training L5160/L513
Maintenance
CIP Training C7200 series
Adjustment Settings for Operators
•Do not place any object on the platen as the carriage moves there.
•When the carriage moves, it may make contact with media. Check that the media is not
deformed or that there is no floating media.
•Make sure there is enough space in the waste ink bottle before cleaning the waste ink line.
•When 10 minutes or more have passed after the carriage moves, the machine will make a
buzzer sound. As nozzle dryness may cause a nozzle defect, perform nozzle maintenance
promptly.
1. Press the [Maintenance] key.
DWU102
2. Press [ ].
3. Press [Special Maintenance].
4. Press [Waste Ink Line Maintenance].
5. Press [Execute].
The carriage moves to the left side edge position and a completion of movement message is
displayed.
6. Check the message on the control panel, and then open the right cover.
DWT183
7. Fill all caps with the dedicated cleaning liquid.
Suck up the cleaning liquid with the dropper, and then fill up the caps with cleaning liquid.
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