Riello Burners BF3 Bedienungsanleitung

Page 1of 20

MODEL

BF3 & BF5

INSTALLATION

MANUAL

RESIDENTIAL OIL BURNERS

THIS BURNER IS NOT EQUIPPED FOR 2 LINE OPERATION.

FOR 2 LINE OPERATION ORDER:

PART # C7001025 FOR BF3, C7001026 FOR BF5

IMPORTANT: If this burner is being installed in a packaged unit (i.e. Burner comes with a boiler

or furnace), follow the installation and set-up instructions supplied with the heating unit, as settings

may differ from those shown in this manual.

C6505027 REV 6.1

0202

Page 2of 20

TABLE OF CONTENTS

TECHNICAL DATA -Model BF3................................................................................................3

TECHNICAL DATA –Model BF5 ...............................................................................................4

OIL BURNER COMPONENT IDENTIFICATION .....................................................................5

Burner Components............................................................................................................5

Serial Number Identification................................................................................................5

INITIAL SET-UP ..........................................................................................................................5

MOUNTING BURNER TO BOILER OR FURNACE..................................................................6

Method 1 -Universal Mounting Flange ................................................................................6

Method 2 -Pedestal Mount.................................................................................................7

ELECTRICAL CONNECTIONS..................................................................................................7

APPLICATION FIELD WIRING STANDARD (NO BURNER FAN OFF DELAY) ..................8

NOZZLE PLACEMENT...............................................................................................................9

INSERTION/REMOVAL OF DRAWER ASSEMBLY.................................................................9

ELECTRODE SETTING...............................................................................................................10

TURBULATOR SETTING............................................................................................................10

OIL LINE CONNECTIONS.........................................................................................................10

Single Line (Gravity Feed)...................................................................................................11

Two Line (Lift System)........................................................................................................11

PUMP PURGE ..............................................................................................................................12

Single Line (Gravity System)................................................................................................12

Two Line (Lift System)........................................................................................................12

SETTING THE AIR DAMPER ADJUSTMENT............................................................................13

BF BURNER CHAMBER PRESSURE FIELD..............................................................................13

BURNER ADJUSTMENT TABLES..............................................................................................14

BF BURNER TROUBLE SHOOTING CHART............................................................................15

BF BURNER INTAKE AIR LAYOUT..........................................................................................16

SPARE PARTS EXPLODED VIEW .............................................................................................17

SPARE PARTS LIST.....................................................................................................................18

PRECAUTIONS............................................................................................................................19

ATTENTION:

The burner settings used in this manual were obtained under laboratory

conditions and may vary from those obtained in the actual installation of

the burner. Combustion results must be verified using proper

combustion test equipment. Riello will not be responsible for the

improper installation or set-up of the appliance.

Page 3of 20

RIELLO 40 BF3 TECHNICAL DATA

DIMENSIONS

MODEL BF3 ABCDEF

Inches 9 13/16 11 1/4 7 1/2 3 1/2 4 1/4 8 1/4

mm 249 286 193 89 108 210

*E1: 6” (152 mm), 8 7/8” (225 mm) & 10” (254 mm) tubes are also available.

SPECIFICATIONS

FUEL: No. 2 Fuel Oil

FIRING RATE: 0.50 to 0.95 US GPH

EFFECTIVE OUTPUT: 70,000 to 133,000 BTU/h

VOLTAGE (Single Phase): 120V 60Hz (± 10% -15%)

ABSORBED ELECTRICAL POWER: 192 Watts

MOTOR (rated): 3250 rpm Run Current 2.2 AMP

CAPACITOR: 12.5 Microfarads 260V

PUMP PRESSURE: 100 to 200 PSI

PRIMARY CONTROL: RIELLO 530 SE/C

IGNITION TRANSFORMER: 8 kV 16mA *with intake air temperature at 20ºC (68ºF)

MOUNTING FLANGE DIMENSIONS

MODEL BF3

ABCDEF

Inch 7/16 7 3/32

3 9/16 5 9/16 7 9/16

8 1/2

mm 11 180 90 141 192 216

*E1 F

30º

45º

60º A

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RIELLO 40 BF5 TECHNICAL DATA

DIMENSIONS

MODEL BF5 ABCDEF

Inches 9 13/16 11 1/2 7 1/2 3 1/2 4 1/4 8 3/4

mm 249 292 193 89 108 222

*E1: 6” (152 mm) & 10” (254 mm) tubes are also available.

SPECIFICATIONS

FUEL: No. 2 Fuel Oil

FIRING RATE: 0.75 to 1.65 US GPH

EFFECTIVE OUTPUT: 105,000 to 231,000 BTU/h

VOLTAGE (Single Phase): 120V 60Hz (± 10% -15%)

ABSORBED ELECTRICAL POWER: 204 Watts

MOTOR (rated): 3250 rpm Run Current 2.2 AMP

CAPACITOR: 12.5 Microfarads 260V

PUMP PRESSURE: 100 to 200 PSI

PRIMARY CONTROL: RIELLO 530 SE/C

IGNITION TRANSFORMER: 8 kV 16mA *with intake air temperature at 20ºC (68ºF)

MOUNTING FLANGE DIMENSIONS

MODEL BF5

ABCDEF

Inch 7/16 7 3/32

3 9/16 5 9/16 7 9/16

8 1/2

mm 11 180 90 141 192 216

*E1 F

30º

45º

60º A

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RIELLO 40 SERIES OIL BURNER

COMPONENT IDENTIFICATION

BF3 & BF5 BURNER COMPONENTS

Primary Control Sub-base10)

Universal Mounting Flange

Primary Control 11)

Turbulator Adjustment Screw

Lockout Indicator Lamp and Reset Button 12)

Air Tube Cover

Pump Pressure Regulator Adjustment Screw 13)

Pump Plug

Motor 14)

Inlet Fuel Line Port

Capacitor 15)

Return Fuel Line Port

Air Damper 16)

Bleeder and Pressure Gauge Port

End Cone Assembly 17)

Coil

Mounting Gasket

SERIAL NUMBER IDENTIFICATION

The Riello 15 character serial number, example, 97 A 8511111 00025, is identified as follow:

97 = last two digits of the year of manufacture; A= BI-week of manufacture; 8511111 = burner

product code; 00025 = increment of 1 for each burner produced –specific to product code –reset to

zero each January 1st. (97) (A) (8511111) (00025)

Year of manufacture BI-week of manufacture Burner product code Sequence

INITIAL SET-UP

A) Remove burner from the carton. Check parts list (inside cover) to ensure all parts are present.

B) Remove burner cover by loosening the four screws securing it. Remove control box and air tube

cover.

C) Remove drawer assembly, insert nozzle and set turbulator adjustment for specific input required.

Page 6of 20

MOUNTING THE BURNER

TO THE BOILER OR FURNACE

There are two possible methods to mount the burner, depending on the individual application. These

are:

1) Universal flange bolted to Boiler/Furnace unit.

2) Universal flange mounted to optional Pedestal mount, where flange mounting direct to appliance is

not possible. Pedestal kit must be ordered separately.

METHOD 1 –UNIVERSAL MOUNTING FLANGE

A) Slide the UNIVERSAL MOUNTING FLANGE (1) over the end cone assembly with the flat flange

surface towards the heating unit.

B) Secure the UNIVERSAL MOUNTING FLANGE to the AIR TUBE by tightening the ALLEN

BOLT (2). Be sure that the MOUNTING FLANGE is properly positioned. The outer edge of the

END CONE will be at least ¼” (6.5 mm) back from the inside wall of the refractory chamber or

inside wall of the combustion chamber (see dimension B above). The measured length (A) is to

include the MOUNTING GASKET (3) and FLANGE.

C) For dry based appliances it is suggested that an amulet or cera-felt sleeve be used on the end cone

to help reduce the risk of end cone burn-off. This amulet also provides an additional benefit of

sealing the chamber air tube hole when this hole is larger then our air tube diameter. Please refer to

amulet instructions in regards to installing amulet to the burners air tube end cone.

CERA-FELT

SLEEVE OR

AMULET

SHOWN

Page 7of 20

D) The burner can now be attached to the heating unit by inserting the AIR TUBE through the

BURNER ACCESS HOLE (6) and into the appliance, making sure the MOUNTING FLANGE

lines up with the appliance studs (6). Secure the burner in place using nuts (4).

A visual verification of the air tube insertion into the combustion chamber of the heating unit is

suggested. Dimension “B” should be at least ¼ inch (see drawing).

METHOD 2 –PEDESTAL MOUNT

Secure the MOUNTING FLANGE to MOUNTING PEDESTAL using the hardware provided with the

pedestal. Secure burner to MOUNTING FLANGE as in METHOD 1.

NOTE: It is suggested that the pedestal be anchored in position on the floor by installing brackets over

the pedestal tube and securing brackets to the floor.

WARNING: WHEN THE COMBUSTION CHAMBER IS LINED WITH A REFRACTORY

MATERIAL, IT IS IMPERATIVE THAT THE END CONE NOT PROTRUDE INTO THE

CHAMBER AREA, AS EXCESSIVE HEAT AT BURNER END CONE DURING OPERATION OR

SHUTDOWN WILL DAMAGE THE END CONE. IF HIGH END CONE TEMPERATURES ARE A

CONCERN USING A CERA-FELT SLEEVE OR, AMULET OVER THE END CONE COULD

HELP REDUCE THE RISK OF BURN-OFF THE END CONE.

ELECTRICAL CONNECTIONS

It is advisable to leave the control box off the sub-base while completing the electrical connections to

the burner.

1) Electrical connector

2) Earth ground conductor terminal

The burner may be controlled using either a DIRECT LINE

VOLTAGE control circuit (120V AC 60 cycle) OR a LOW

VOLTAGE control (24V AC 60 cycle) using models Riello or

Honeywell R8038A 24v relays.

Following the wiring diagram on the next page, make

electrical connections to burner. All wiring must be done in

accordance with existing electrical codes, both National and

Local.

WARNING: DO NOT activate burner until proper oil line connections have been made, or failure of

the pump shaft seal may occur.

Page 8of 20

APPLICATION FIELD WIRING –STANDARD

REMOTE SENSING OF SAFETY LOCKOUT: The SAFETY SWITCH in the 530SE CONTROL

BOX is equipped with a contact allowing remote sensing of burner lockout. The electrical connection is

made at terminal 4 (•) on the SUB-BASE. Should lockout occur the 530SE CONTROL BOX will

supply a power source of 120Vac to the connection terminal. The maximum allowable current draw on

this terminal (4) is 1 Amp.

WARNING: If a neutral or ground lead is attached to this terminal, the CONTROL

BOX on the burner will be damaged should lockout occur.

•

HOT LINE (BLACK)

EARTH GROUND (GREEN)

NEUTRAL (WHITE)

LINE SAFETY

SWITCH

OPERATING

LIMIT SWITCH

SAFETY

LIMIT SWITCH

FUSE 15A

•

NEUTRAL (WHITE)

HOT LINE (BLACK)

EARTH GROUND (GREEN)

LINE SAFETY

SWITCH

OPERATING

LIMIT SWITCH

SAFETY

LIMIT SWITCH

FUSE 15A

120

DIRECT LINE

VOLTAGE LOW VOLTAGE

TRANSFORMER &

SWITCHING RELAY

1 2 43 765 98

•

MOTOR

CAPACITOR

BLACK

COIL

BLUE

BROWN

BLACK

VALVE

BLUE

WHITE

BLACK

BROWN

WHITE

RIELLO

FACTORY

WIRED SUB

BASE

FIELD

WIRING

Page 9of 20

NOZZLE PLACEMENT

A) Determine the proper firing rate for the boiler

or furnace unit, considering the specific

application and use the Burner Set-Up charts

on page 14 to select the proper nozzle and

pump pressure to obtain the required input

from the burner.

B) Remove the NOZZLE ADAPTER (2) from

the DRAWER ASSEMBLY by loosening the

SCREW (1).

C) Insert the proper NOZZLE into the NOZZLE

ADAPTER and tighten securely (DO NOT

over tighten).

D) Replace adapter, with nozzle installed, into

drawer assembly and secure with screw (1).

INSERTION/REMOVAL OF DRAWER ASSEMBLY

A) To remove drawer assembly, loosen SCREW (3), and then unplug CONTROL BOX (1) by

carefully pulling it back and then up.

B) Remove the AIR TUBE COVER PLATE (5) by loosening the retaining SCREW (4) (Two

SCREWS –Model BF5).

C) Loosen SCREW (2), and then slide the complete drawer assembly out of the combustion head as

shown.

D) To insert drawer assembly, reverse the procedure in items Ato Cabove, and then attach fuel line to

the pump.

Page 10 of 20

3 0

ELECTRODE SETTING

IMPORTANT: THESE DIMENSIONS MUST BE OBSERVED AND VERIFIED

TURBULATOR SETTING

A) Loosen NUT (1), and then turn SCREW (2) until the INDEX

MARKER (3) is aligned with the correct index number as per

the Burner Setup charts, on page 14.

B) Retighten the RETAINING NUT (1).

NOTE: MODEL BF3: Zero and three are scale indicators only.

From left to right, the first line is 3 and the last line 0.

MODEL BF5: Same as above except scale indicators are 0 and 4.

OIL LINE CONNECTIONS

WARNING: The burner is shipped with the pump set to operate on a ONE-line system. To operate on

a Two-line system, the by-pass plug (3) must be installed.

To install the by-pass plug:

1) Remove the plug from the return port of the pump.

2) Insert the by-pass (3) plug into the return port of the pump and screw into place.

3) Connect the return line connection pipe (4) to the return port of the pump and tighten securely.

NOTE: Pump pressure must be set at time of burner startup. Attach a pressure gauge to the

PRESSURE PORT (2) for pressure readings. All pump port threads are British Parallel thread design.

Direct connection of NPT threads to the pump will damage the pump body. Riello manometers and

vacuum gauges do not require any adapters, and can be safely connected directly to pump ports. An

NPT (metric) adapter must be used when connecting other gauge models.

5/32" - 4mm

5/64" to 7/64" or 2 to 2.5mm

13/64" or

5mm

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