Rion KS-93 Bedienungsanleitung

INSTRUCTION MANUAL

PROCESS COUNTER

KS-93

3-20-41 Higashimotomachi, Kokubunji, Tokyo 185-8533, Japan

http://www.rion.co.jp/english/

Organization of this manual

This manual describes the features and operation principles of the light-scattering

type in-line process counter sensor KS-93. For information regarding the operation of

other equipment in the case of incorporating the KS-93 into a measurement system

with other equipment, always make sure refer to the documentation of the other

equipment.

This manual contains the following sections.

Outline

Provides an outline of the unit and descriptions of measurement sys-

tem configuration examples.

Controls and Features

Briefly identifies and explains all parts of the unit.

Preparations

Describes how to make sampling tube, purge gas, and sample fluid

connections and how to set the unit up for use.

Measurement

Describes the basic steps and procedures for measurement.

Maintenance

Describes how to clean and prepare the unit for storage, how to replace

a fuse, etc.

Serial Interface

Explains the functions and commands of the serial interface.

* All company names and product names mentioned in this manual are

trademarks or registered trademarks of their respective owners.

Multi-point Monitoring System

Explains the basics of setting up a multi-point monitoring system us-

ing the multi-point interface.

Specifications

Lists the technical specifications of the unit.

iii

FOR SAFETY

In this manual, important safety instructions are specially marked as shown

below. To prevent the risk of death or injury to persons and severe damage to

the unit or peripheral equipment, make sure that all instructions are fully

understood and observed.

Caution

WARNING

Important

Disregarding instructions

printed here incurs the risk of

death or severe injury to per-

sons.

Disregarding instructions

printed here incurs the risk of

injury to persons and/or dam-

age to peripheral equipment.

Disregarding instructions

printed here incurs the risk of

damage to the product.

Mentioned about the tips to use

this unit properly. (This mes-

sages do not have to do with

safety.)

Note

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Caution

Types of sample gases

This unit is designed to measure the size and number of particles in certain

gases.

Do not make measurements on the types of gases listed below. Otherwise

correct measurement is not assured and there is a severe risk of accidents.

- Gases such as hydrogen fluoride which can corrode the gas-contacting

parts

- Gases with a temperature higher than 35ºC or lower than 15ºC

Also, ensure that the pressure of the sample gas does not exceed 500 kPa

(gauge pressure) at the SAMPLE inlet/outlet connectors.

WARNING

Sample gas danger prevention

When sample gas leaks from the system, toxicity may lead the risk of severe

injury or death. There is also a risk of fire, explosion, excessive heat, corrosion,

etc. Carefully observe the following points to prevent such risks.

zDo not use the following gases in the system:

- Gases such as hydrogen fluoride which can corrode the gas-contacting

parts. (These parts are made of synthetic quartz, SUS316L, and fluorine

rubber.)

- Gases with a temperature higher than 35ºC or lower than 15ºC.

zEnsure that no impurities such as moisture or oxygen which can react with

the sample gas remain in the system.

zEnsure that the pressure of the sample gas does not exceed 500 kPa (gauge

pressure) at the SAMPLE inlet/outlet connectors.

zEnsure that the pressure of the parge gas does not exceed 100 kPa (gauge

pressure) at the PERGE inlet/outlet connectors.

zAlways perform a leak test before starting to use the system to ensure that

there are no leaks in the system.

zProtect the SAMPLE inlet/outlet connectors and the PERGE inlet/outlet

connectors from shocks and any strong force. Otherwise deformation may

occur which prevents correct measurement and may lead to gas leaks.

zTake care to protect joints from stress when designing the pipe layout of

the system. Otherwise gas leaks may occur.

zVerify the toxicity and other risks associated with the sample gas before

starting a measurement.

vii

zBefore starting a measurement with toxic or reactive gases, be sure to

perform the following measures.

- Install and operate the system only as described in this manual.

- Connect a constant source of inert gas to the PURGE inlet connector

and connect the PURGE outlet connector to a suitable exhaust system.

- Before use, perform a leak test on the system and all piping including

the sample gas supply and exhaust piping, and the purge gas supply

and exhaust piping.

- Before introducing the sample gas, purge the piping with inert gas.

- Install gas sensors and suitable equipment to ensure that any gas leak

will be detected quickly and a suitable alarm will be activated.

- Be sure to have the unit serviced and checked regularly, at least once a

year. To arrange for servicing, contact the supplier.

zRion Co., LTD. does not bear any liability for any accident or damage

occurring due to use of this product in a way not described in the manual.

Be sure to follow the instructions in this manual closely.

viii

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