Riverstone Networks Thoreau Series Bedienungsanleitung

Thoreau

P r e m i u m E d u c a t i o n a l G r e e n h o u s e

Assembly Manuals for Models:

12'(w) x 18'(d) x 9.5'(h)

12'(w) x 24'(d) x 9.5'(h)

Customer Service: (877) 373-3078 Email: [email protected] 65 Fleetwood Drive, Rockaway, NJ 07866

FOUNDATION

IMPORTANT: It is very important to begin with a level surface. Check your foundation to ensure it

is level at every point. You must assure your foundation is square and level before beginning

assembly.

After choosing a location, proper preparation of the site is essential. The site must be level.

The Scholar greenhouse can be mounted two ways: on concrete slab or concrete footer.

12'- 8''

24'-10''

4" from edge

OVER HEAD VIEW

concrete slab turndown

varies

3''

4'' slab

45°

rebar continuous at perimeter

laps a minimum of 25'' with 4 ties evenly spaced

gray dashed lines =

groundrails for greenhouse END VIEW OF TYPICAL CONCRETE SLAB

When pouring concrete slab be sure to make the slab 10'' longer and 8'' wider than your order size.

An example is shown above: OVERHEAD VIEW concrete slab shows a greenhouse order for a 12' x 24' Scholar.

The slab is poured 12'-8''wide and 24'-10'' long. Set front/rear groundrails 4'' inward from edge of concrete and

side groundrails are set 4'' inward from edge of concrete.

FOOTER

turndown

varies

12''

3''

rebar continuous at perimeter

laps a minimum of 25'' with 4 ties evenly spaced

Groundrails will also be set the same on footer

as on concrete slab

12''

Length (plus 10'')

Width

(plus 8'')

ground rails

4'' from edge

12''

Page 1

GROUNDRAIL ASSEMBLY

1. Identify groundrail components: 1 front groundrail, 1 rear groundrail, 2 side groundrails or side rails

* front & rear groundrails will be identical in appearance *

2. Locate "L" brackets for groundrails and install them onto the inside of the groundrails at every welded

stanchion and 3'' to 4'' from the corners on the side groundrails. see below illustration

welded stanchions

GROUNDRAIL

"L" BRACKETS

SIDE

GROUNDRAIL

FRONT/REAR

GROUNDRAIL

3''- 4''

#14 tek screws

stanchion for

2'' x 2'' Leg

stanchion for

2'' x 2'' Leg

GROUNDRAIL "L" BRACKET

TOP OF GROUNDRAIL

INSIDE OF

GROUNDRAIL

TOP OF

GROUNDRAIL

Page 2

GROUNDRAIL ASSEMBLY cont'd

front/rear

groundrails

front/rear

groundrails

#14 tek screws

to attach front/rear

groundrails to side

groundrails

front/rear

groundrails side

groundrail

welded stanchion

for leg

Detail A

3. Connect the front & rear groundrails to the side groundrails, all "L" brackets

should be facing toward the inside of your greenhouse. see Detail A

* Make sure groundrails are "square" before securing to foundation*

4. Secure connected groundrails to foundation see Detail B.

equal measurements

side

groundrails

side

groundrails

DETAIL B.

2" x 5 1

concrete

anchor bolts

Page 3

CENTER

CONNECTOR

BOLT HOLE

for RIDGE

EXTRUSION

#14 x1''

TEK

SCREWS

HALF BOW (661

2")

4" NUTS

16" x 2 1

CARRIAGE BOLT

4" x 2 1

U- BOLT

PURLIN HANGER

"L" BRACKET (aluminum)

16" NUT

2'' X 2''

HALF BOW

RAFTER ASSEMBLY

1. Identify rafter/bow parts (refer to packing slip for specific quantities of each part)

2. Attach "L" brackets to half bows as shown below for a 12' wide greenhouse.

Slide half bows onto center connector and secure with #14 x 1'' tek screws.

3. Attach U-bolts to each "L" bracket using 1

4" nuts - do not tighten at this stage.

Purlin Hanger "L" brackets MUST be

facing the inside of the greenhouse

on END BOWS.

Purlin Hanger "L" brackets on

Intermediate bows can be placed on

either side of the rafter.

Page 4

Sidewall & Roof Assembly

1. Identify legs for sidewalls:

2'' x 2'' square tubing, quantity depending on

order (refer to packing slip)

The length of the legs depend on the sidewall height of your

order. A sidewall height of 5'-0'' will have legs 58'' long, so the

legs will measure 2'' shorter than the ordered sidewall height.

side

groundrails

corner

legs

2. Place legs on groundrail

stanchions and secure

using #14 tek screws

VIEW AT

INTERMEDIATE LEG

VIEW AT CORNER

#14 tek screw

3. After attaching legs to the side groundrails, identify brackets named:

Corner Bow to Column Brackets & Intermediate Bow to Column Brackets

4. Insert the brackets into the top of the legs, let the 1'' flat bar rest on the lip of the leg

as shown below. Note on the corner brackets, the 1'' flat bars have to be facing each other

as indicated in corner bracket profiles.

5. Take the assembled rafters and slide them onto the column brackets and secure working from

the inside of the greenhouse using #14 tek screws as shown in detail A.

corner column

bracket

profiles

intermediate column

bracket

profile

intermediate leg

corner leg

corner bracket holes are facing each other

intermediate

legs

line indicates

lip of leg

1'' flat bar

#14 tek screw attaching

column bracket to leg

#14 tek screw attaching rafter to

column bracket

end rafter

leg

column

bracket

detail A

Page 5

2'' X 2'' TRUSS CHORD DETAIL for

Scholar with 8' sides

Only Intermediate Legs

will have trusses

1. Identify truss chord (2''x 2'' x 11'-8'')

2. Attach L brackets flush with the ends of the truss chords detail A.

3. With the truss chord L brackets facing down toward the ground, attach

truss to the top of the legs detail B. Truss chords are to be placed

only on the intermediate rafters.

4. Identify truss uprights (13

8" x 47'')

5. Secure one end of the upright using supplied bolts to the pre-punched

holes on the truss chord (2x2).

6. Attach the opposite end of the upright to the rafter, at the pre-punched

hole nearest the center connector.

TRUSS CHORD

(2''X 2'')

L BRACKET

detail A.

detail B.

Completed Intermediate Rafter

w/ Truss & Uprights

uprights 2x2

truss chord

TRUSS CHORD(2X2)

LEG

RAFTER

L BRACKET

Page 6

Sidewall & Roof Purlin

Sidewall Horizontal Purlin (2'' x 2'' square tubing) will need to be cut

into 70'' pieces, this should be the distance between each leg.

Before cutting, measure from inside to inside of each leg to make

certain that this is your measurement.

5' sidewall = 29"

6' sidewall = 35''

8' sidewall = 47"

2'' x 2'' sidewall

horizontal purlin

side groundrail

legs

1. Depending on sidewall height ordered, measuring up from the top of

the groundrail place purlin at 29'' for 5'-0'' sides or 47'' for 8'-0'' sides.

2. Attach purlin to legs using 3'' x 3'' L brackets & #14 tek screws see

detail B.

leg

purlin

#14 tek

screws

3x3

L bracket

2''x 2'' sidewall

horizontal

purlin

roof

purlin

detail B

PREPARING of ROOF PURLIN

Identify 1 3/8" x 12'-5'' purlin with swedge.

1. connect the appropriate number of purlin

together to equal the length of your

greenhouse see detail C. You may have

excess, you will cut it off at a later time.

2. Next, lay the connected purlin, on the

ground flush with the end of the side

groundrail see overhead view of corner.

3. Make a mark 2'' from the end - this

represents the width of the leg on the

purlin. Then move down and mark one side

of the intermediate leg (on the purlin) and

then the other side of the leg (on the purlin)

4. Repeat this process for the length of the

structure and all runs of purlin.

Overhead View

of Corner

line = purlin flush

w/ end of

groundrail

line-up mark

for rafter

purlin

detail C.

purlin (male end)

purlin (female end)

tek screw

70''

groundrail

see

detail C.

roof

purlin

Page 7

Roof Purlin cont'd

When installing roof purlin start from the front or rear and slide the

purlin through the U-bolts on the purlin hanger "L" brackets that are

already attached to the rafters.

5. Flush one end of the purlin with the End Rafter (front or rear)

using the marks that you made on the purlin, line up the back

side of the rafter and tighten u-bolt on to the purlin.

6. Move to the next rafter, using the marks on the purlin, line up

the rafter and tighten u-bolt onto purlin.

7. Repeat this process for the remaining runs of purlin. Individually

tightening u-bolts as you go and keeping the 70'' distance

between each rafter

8. Cut off any excess roof purlin flush with end rafter

roof

purlin

end

rafter

Page 8

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