Robur Roburbox100 Leitfaden

Roburbox100

Plant Control Interface

Installation and

use manual

EDITION: 06/2014 –FW version 1.002

Code: D-LBR468

This instruction manual has been drawn up and printed by Robur S.p.A.; whole or partial

reproduction of this manual is strictly prohibited.

The original is filed at Robur S.p.A.

Any use of this manual other than for personal consultation must be previously authorised

by Robur S.p.A..

The rights of those who have legitimately filed the registered trademarks contained within

this publication are not affected.

With the aim of continuously improving the quality of its products, Robur S.p.A. reserves

the right to modify the data and contents of this manual without prior notice.

Foreword

Ed. 06/2014 – FW version 1.002 I

FOREWORD

This "Installation and Use Manual" is a guide for installation and use of RB100 (Robur

Box) interface device, between one or more external control system and GA and GAHP

series Direct digital controller (DDC).

This manual is specifically intended for:

¾installation technicians for the carrying out of a correct installation of Robur

appliances;

¾installation technicians and Robur Authorised Technical Assistance Centres

(TACs) for the correct configuration.

The manual also includes:

- a section showing operations for a proper “commissioning”;

- a section showing operations for a “service configuration”.

The descriptions provided in this manual refer to RB100 interface device, version 1.000.

Summary

The manual is divided into 5 sections and one appendix:

SECTION 1 is intended for user, hydraulic and electric installer, as well as authorized

technical assistant. It provides general warnings, short descriptions on appliance

operation and its manufacturing features. This section also contains appliance technical

data and dimensional drawings.

SECTION 2 is intended for the electric installer. It provides information necessary to the

electrician to electrically connect the appliance.

SECTION 3 is intended for authorized service technician. It provides instructions

necessary for the whole commissioning procedure (preliminary conformity checks on

system, "First turning-on").

SECTION 4 is intended for Robur assistant and installer (TAC).It provides information on

appliance menus.

SECTION 5 is intended for Robur assistant and installer (TAC).It provides instructions

necessary for appliance configuration.

APPENDIX contains operating code tables and relevant instructions.

To quickly access to sections, refer to the relevant graphic icons (see Table 2,

Page III) located on the right margin of odd pages.

RB100 : Installation and Use Manual

II Ed. 06/2014 – FW version 1.002

References

In order to operate RB100 device, it is necessary to connect the appliance to a Direct

Digital Controller (DDC) and refer to the following documents, which accompany it:

DDC Installation Manual (D-LBR 273)

(for installation and service technicians);

DDC Use and Programming Manual (D-LBR 249)

(for the user of the DDC).

Meaning of terminology and icons

Appliance: by this term we mean to indicate the interface device between an external

system and DDC Direct Digital Controller, named RB100 (or Robur Box).

Service request: by this expression we mean to indicate every single request for plant

turning on, sent from appliance to DDC; in particular, the following request services are

supported: cold request service, hot request service; DHW (domestic hot water) request

service.

DHW: this term literally means Domestic Hot Water and is used to indicate the relevant

DHW0 and DHW1 services.

Valve service: by this term we mean to indicate RB100 functionality, allowing DDC to

control one or more valves. This feature can be used to separate the group of units which

meet DHW request from basic plant (otherwise, to include them in the basic plant) or,

switch plant operating mode (hot/cold and vice versa).

Basic Group: by this term we mean to indicate the portion of plant including all units,

except for those which can be separated from the installation itself.

Separable Group: by this term we mean to indicate the portion of plant which can

separate from the basic installation and work stand-alone.

Basic sanitary plant (Basic DHW): domestic hot water service obtained with the basic

group.

Separable sanitary (separable/separated DHW): domestic hot water service obtained

with the separable group.

Foreword

Ed. 06/2014 – FW version 1.002 III

The icons shown in the margin of this manual have the following meanings:

Danger signal

)Warning

Note

Start of operating procedure

Reference to another part of the manual or to another

manual/book

Table 1 Descriptive icons

"GENERAL AND TECHNICAL FEATURES" section

"ELECTRIC INSTALLER" section

"COMMISSIONING" section

"USER INTERFACE" section

"BOARD SETTINGS" section

Table 2 Section icons

RB100 : Installation and Use Manual

IV Ed. 06/2014 – FW version 1.002

Table of contents

Ed. 06/2014 – FW version 1.002 1

TABLE OF CONTENTS

SECTION 1 GENERAL AND TECHNICAL FEATURES...................................................3

1.1 WARNINGS .....................................................................................................................................3

1.2 SHORT DESCRIPTIONS OF APPLIANCE OPERATION ..............................................................7

1.3 MANUFACTURING TECHNICAL FEATURES .............................................................................13

1.4 OPERATING TECHNICAL FEATURES........................................................................................15

1.5 TECHNICAL DATA........................................................................................................................20

1.6 OVERALL DIMENSIONS ..............................................................................................................21

SECTION 2 ELECTRIC INSTALLER..............................................................................23

2.1 GENERAL INFORMATION ...........................................................................................................23

2.2 APPLIANCE INSTALLATION AND COLLECTION TO ELECTRIC NETWORK...........................25

2.3 ELECTRIC CONNECTIONS FOR REQUEST SERVICES...........................................................26

2.4 ELECTRIC CONNECTIONS FOR VALVE SERVICE ...................................................................29

2.5 ELECTRIC CONNECTION FOR COMMON ALARM SIGNAL .....................................................30

2.6 USAGE OF DIRECT DIGITAL CONTROLLER (DDC)..................................................................31

SECTION 3 COMMISSIONING.......................................................................................45

3.1 COMMISSIONING PROCEDURE.................................................................................................46

SECTION 4 USER INTERFACE......................................................................................49

4.1 MENU DESCRIPTION...................................................................................................................50

4.2 MENU 0 – STATUS VIEW.............................................................................................................51

4.3 MENU 1 – PARAMETERS VIEW ..................................................................................................53

4.4 MENU 2: – RESTORATION OF DEFAULT PARAMETERS.........................................................60

4.5 MENU 3 – USER SETTINGS ........................................................................................................60

4.6 MENU 4 – INSTALLER SETTINGS ..............................................................................................60

4.7 MENU 5 – ASSISTANCE CENTRE SETTINGS ...........................................................................61

4.8 MENU 6 – SYSTEM SETTINGS (ASSISTANCE CENTRES).......................................................61

SECTION 5 BOARD SETTINGS.....................................................................................63

5.1 ACCESS TO RB100 MENUS........................................................................................................63

5.2 ACCESS TO BOARD MENUS ......................................................................................................64

5.3 CONFIGURATION OF COMMON PARAMETERS.......................................................................65

5.4 CONFIGURATION OF COLD REQUEST SERVICE ....................................................................65

5.5 CONFIGURATION OF HOT REQUEST SERVICE ......................................................................67

5.6 CONFIGURATION OF ACS REQUEST SERVICE (SANITARY HOT WATER) ..........................69

5.7 CONFIGURATION OF VALVE SERVICE.....................................................................................71

APPENDIX .....................................................................................................................72

OPERATING CODES ..............................................................................................................................72

TABLES OF OPERATING CODES ISSUED BY RB100 (FIRMWARE VERSION 1.000) ......................73

RB100 : Installation and Use Manual

2 Ed. 06/2014 – FW version 1.002

GENERAL AND TECHNICAL FEATURES section

Ed. 06/2014 – FW version 1.002 3

SECTION 1 GENERAL AND TECHNICAL FEATURES

This section, intended for all installers and TACs, contains general warnings, short

descriptions of appliance operation and its manufacturing features. It also contains

appliance technical data and dimensional drawings.

1.1 WARNINGS

This manual is integral and essential for the product and must be delivered to the final

user together with the appliance.

RB100 devices are CE certified and comply with essential requirements of the following

Directives:

- 89/336/CEE Electromagnetic Compatibility Directive and following amendments and

integrations thereof;

- 73/23/CEE Low Voltage Directive and following amendments and integrations thereof;

Data for the above-mentioned EC certifications are specified in paragraph 1.5 on page 20,

as well as on appliance itself.

Product Safety Standards

- CEI EN 60730-1 Italian standard on automatic electric control device for domestic and

similar usage.

Safety

Appliance must only be used for the purpose it is intended for. Any other usage is

consider as improper, thus dangerous.

Any contract and extra-contract liability of the manufacturer is excluded for any

damage arising from improper use of appliance.

Do not operate appliance if dangerous conditions arise when it has to be used:

problems on electric network; appliance components submerged in water or

damaged; control and safety components by-passed or not properly operating.

Ask for the support of professionally-qualified personnel.

Do not leave appliance packaging parts (plastic bags, insulators and spacers in

expanded polystyrene or others) within the reach of children, as they can be

dangerous.

The electric safety of this appliance is only ensured when it is properly connected to an

effective grounding system, as provided for by electric safety standards enforced.

Conformity with standards

RB100 : Installation and Use Manual

4 Ed. 06/2014 – FW version 1.002

Installation and reference standards

Before starting appliance installation phases, visually inspect that no sign of breaking or

damage to the packaging appears, as this could indicate that a damage has occurred

during transport.

After the packaging is removed, ensure appliance is integral and complete.

The appliance can only be installed by an authorized firm, under legislation enforced in

the installation country or by professionally qualified personnel.

The "professionally qualified personnel" has specific technical competence in the

sectors of electric systems and live appliances.

The appliance must only be installed following manufacturer’s instructions and under

national and local standards enforced.

In particular, it is necessary to comply with the standards concerning:

- Live appliances

Any contract and extra-contract liability of manufacturer is excluded for any damage

arising from wrong installation and/or non-compliance with the above-mentioned

standards, as well as manufacturer’s indications and instructions.

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