Rockwell Automation SMC-Flex Bedienungsanleitung

USER MANUAL FOR SERIES B

SMC™-Flex

BULLETIN 150

Important User Information

Because of the variety of uses for the products described in this publication,

those responsible for the application and use of this control equipment must

satisfy themselves that all necessary steps have been taken to assure that

each application and use meets all performance and safety requirements,

including any applicable laws, regulations, codes and standards.

The illustrations, charts, sample programs and layout examples shown in

this guide are intended solely for purposes of example. Since there are many

variables and requirements associated with any particular installation,

Allen-Bradley does not assume responsibility or liability (to include

intellectual property liability) for actual use based upon the examples shown

in this publication.

Allen-Bradley publication SGI-1.1, Safety Guidelines for the Application,

Installation and Maintenance of Solid-State Control (available from your

local Allen-Bradley office), describes some important differences between

solid-state equipment and electromechanical devices that should be taken

into consideration when applying products such as those described in this

publication.

Reproduction of the contents of this copyrighted publication, in whole or

part, without written permission of Rockwell Automation, is prohibited.

Throughout this manual we use notes to make you aware of safety

considerations:

Attention statements help you to:

•identify a hazard

•avoid a hazard

•recognize the consequences

Trademark List

Accu-Stop, Allen-Bradley Remote I/O, RSNetworx, PLC, PowerFlex, SLC, SMC, SMC-2,

SMC-Flex, SMC PLUS, SMC Dialog Plus, SMB, and STC are trademarks of Rockwell

Automation. ControlNet is a trademark of ControlNet International, Ltd. DeviceNet and the

DeviceNet logo are trademarks of the Open Device Vendors Association (ODVA). Ethernet is a

registered trademark of Digital Equipment Corporation, Intel, and Xerox Corporation. Modbus is

a trademark or registered trademark of Schneider Automation Inc. Profibus is a registered

trademark of Profibus International.

ATTENTION

Identifies information about practices or circumstances

that can lead to personal injury or death, property damage

or economic loss

IMPORTANT

Identifies information that is critical for successful

application and understanding of the product.

European Communities (EC)

Directive Compliance

If this product has the CE mark it is approved for installation within the

European Union and EEA regions. It has been designed and tested to meet

the following directives.

EMC Directive

This product is tested to meet the Council Directive 89/336/EC

Electromagnetic Compatibility (EMC) per EN/IEC 60947-4-2.

This product is intended for use in an industrial environment.

Low Voltage Directive

This product is tested to meet Council Directive 73/23/EEC Low Voltage,

per EN/IEC 60947-4-2.

This equipment is classified as open equipment and must be mounted in an

enclosure during operation to provide safety protection.

Notes

Table of Contents

Chapter 1

Product Overview

Other Related Documents ........................................................................... 1-1

Description .................................................................................................1-1

Operation ....................................................................................................1-2

Modes of Operation (Standard) ....................................................................1-2

Soft Start ..............................................................................................1-2

Selectable Kickstart ..............................................................................1-3

Current Limit Start ................................................................................1-3

Dual Ramp Start ...................................................................................1-4

Full Voltage Start ..................................................................................1-4

Preset Slow Speed ...............................................................................1-5

Linear Speed Acceleration.....................................................................1-6

Soft Stop ..............................................................................................1-7

Control Options ...........................................................................................1-8

Modes of Operation (Pump Control) .............................................................1-8

Pump Control Option ............................................................................1-8

Modes of Operation (Braking Control) ..........................................................1-9

SMB Smart Motor Braking Option .........................................................1-9

Accu-Stop Option ...............................................................................1-10

Slow Speed with Braking Option .........................................................1-10

Protection and Diagnostics ........................................................................1-11

Overload ............................................................................................1-11

Underload ...........................................................................................1-11

Undervoltage ......................................................................................1-13

Overvoltage ........................................................................................1-13

Unbalance ..........................................................................................1-13

Stall Protection and Jam Detection .....................................................1-14

Ground Fault ......................................................................................1-15

Ground Fault Trip ...............................................................................1-16

Ground Fault Alarm ............................................................................1-16

Thermistor/PTC Protection ..................................................................1-17

PTC Trip .............................................................................................1-17

Excessive Starts/Hour .........................................................................1-18

Overtemperature ................................................................................1-18

Open Gate ..........................................................................................1-18

Line Faults .........................................................................................1-18

Metering ...................................................................................................1-19

I/O ............................................................................................................1-19

Communication .........................................................................................1-20

Programming ............................................................................................1-20

Status Indication .......................................................................................1-21

Chapter 2

Installation

Degree of Protection ...................................................................................2-1

Receiving ....................................................................................................2-1

Unpacking ...................................................................................................2-1

Inspecting ...................................................................................................2-1

Storing ........................................................................................................2-1

Lifting .........................................................................................................2-2

General Precautions ....................................................................................2-3

Heat Dissipation ..........................................................................................2-3

Enclosures ..................................................................................................2-4

Mounting ....................................................................................................2-5

Power Factor Correction Capacitors ..........................................................2-12

Protective Modules ...................................................................................2-13

Motor Overload Protection .........................................................................2-13

Two-speed Motors .............................................................................2-13

Multi-motor Protection .......................................................................2-13

Electromagnetic Compatibility (EMC) .........................................................2-14

Enclosure ...........................................................................................2-14

Wiring ................................................................................................2-14

Additional Requirements ....................................................................2-14

Chapter 3

Wiring

Terminal Locations .....................................................................................3-1

Power Structure ..........................................................................................3-3

Power Wiring .......................................................................................3-3

Line Connected ....................................................................................3-4

Delta Connected ..................................................................................3-4

Power Lugs ................................................................................................3-5

Control Power .............................................................................................3-7

Control Wiring ......................................................................................3-7

Controllers rated 5…480 A ..................................................................3-7

Controllers rated 625…1250 A ............................................................3-7

Control Wire Specifications ................................................................3-11

Fan Power ................................................................................................3-11

Fan Terminations ...............................................................................3-11

Control Terminal Designations ..................................................................3-12

Standard Controller Wiring Diagrams ........................................................3-13

Soft Stop, Pump Control, and SMB Smart Motor Braking ...........................3-24

Preset Slow Speed ....................................................................................3-28

Slow Speed with Braking ..........................................................................3-30

Sequence of Operation ..............................................................................3-31

Special Application Considerations ............................................................3-36

Use of Protective Modules ..................................................................... 36

Multi-motor Applications ...........................................................................3-38

SMC-Flex Controller as a Bypass to an AC Drive .......................................3-39

SMC-Flex Controller with a Bulletin 1410 Motor Winding Heater ...............3-40

Chapter 4

Programming

Overview ....................................................................................................4-1

Keypad Description .....................................................................................4-1

Programming Menu ....................................................................................4-1

Password ....................................................................................................4-5

Parameter Management .............................................................................4-6

Random Access Memory (RAM) ...........................................................4-6

Read-only Memory (ROM) ....................................................................4-6

Electrically Erasable Programmable Read-only Memory (EEPROM)....... 4-6

Parameter Modification................................................................................4-7

Soft Start .................................................................................................... 4-8

Current Limit Start ......................................................................................4-8

Dual Ramp Start ..........................................................................................4-9

Full Voltage Start .......................................................................................4-10

Linear Speed .............................................................................................4-10

Programming Parameters .........................................................................4-11

Standard ............................................................................................4-11

Pump Control .....................................................................................4-12

Braking Control ..................................................................................4-12

Basic Set Up .............................................................................................4-14

Motor Protection .......................................................................................4-15

Example Settings ......................................................................................4-16

Undervoltage ......................................................................................4-16

Overvoltage ........................................................................................4-16

Jam ...................................................................................................4-16

Underload ..........................................................................................4-16

Chapter 5

Metering

Overview .....................................................................................................5-1

Viewing Metering Data ................................................................................5-1

Chapter 6

Optional HIM Operation

Overview .....................................................................................................6-1

Human Interface Module .............................................................................6-1

Standard .............................................................................................. 6-1

Pump Control .......................................................................................6-2

Braking Control ....................................................................................6-2

Chapter 7

Communications

Overview .....................................................................................................7-1

Communication Ports ..................................................................................7-1

Human Interface Module............................................................................. 7-2

Keypad Description .............................................................................. 7-2

Connecting the Human Interface Module to the Controller ....................7-4

HIM Control Enable ...............................................................................7-4

Control Enable .............................................................................................7-6

Loss of Communication and Network Faults ................................................7-6

SMC-Flex Specific Information ....................................................................7-6

Default Input/Output Configuration ..............................................................7-7

Variable Input/Output Configuration .............................................................7-7

SMC — Flex Bit Identification ..................................................................... 7-8

Reference/Feedback ...................................................................................7-9

Parameter Information ................................................................................7-9

Scale Factors for PLC Communication .........................................................7-9

Read Example ......................................................................................7-9

Write Example ......................................................................................7-9

Display Text Unit Equivalents ....................................................................7-10

Configuring DataLinks ...............................................................................7-10

Rules for Using DataLinks ..................................................................7-10

Updating Firmware ....................................................................................7-10

Chapter 8

Diagnostics

Overview .....................................................................................................8-1

Protection Programming .......................................................................8-1

Fault Display ...............................................................................................8-1

Clear Fault ..................................................................................................8-2

Fault Buffer .................................................................................................8-2

Fault Codes ..........................................................................................8-3

Fault and Alarm Auxiliary Indication for Fault or Alarm ................................8-3

Fault Definitions ..........................................................................................8-4

Chapter 9

Troubleshooting

Introduction ................................................................................................9-1

Power Module Check ..................................................................................9-7

Shorted SCR Test .................................................................................9-7

Appendix A

Specifications

Functional Design Specifications .................................................................A-1

Electrical Ratings ........................................................................................A-2

Short Circuit Protection ...............................................................................A-3

Environmental .............................................................................................A-5

Mechanical .................................................................................................A-5

Other ..........................................................................................................A-6

Approximate Dimensions and Shipping Weights ..........................................A-6

Open Type Controllers ..........................................................................A-6

Enclosed Type Line-Connected Controllers ...........................................A-7

Appendix B

Parameter Information

Parameter Information................................................................................ B-1

Appendix C

Renewal Parts

Renewal Parts ............................................................................................C-1

Appendix D

Accessories Contactor Replacement Installation Instructions for

625…1250 A units ...................................................................................... D-1

Appendix E

Accessories

Accessories ................................................................................................ E-1

Appendix F

Renewal Parts Cross Reference

Renewal Part Cross Reference .................................................................... F-1

Chapter 1

Product Overview

Other Related Documents • Quick Start — Publication 150-QS001_①-EN-P

• Renewal Part Instructions — 41053-277-01 (5…85 A)

41053-328-01 (108…135 A)

41053-228-01 (201…480 A)

41053-367-01 (625…1250 A)

• Selection Guide — Publication 150-SG009_①-EN-P

• Application Guide — Publication 150-AT002_①-EN-P

Description The SMC™-Flex controller offers a full range of starting modes as

standard:

• Soft Start with Selectable Kickstart

• Current Limit with Selectable Kickstart

• Dual Ramp Start with Selectable Kickstart

• Full Voltage Start

• Preset Slow Speed

• Linear Speed Acceleration with Selectable Kickstart (requires

Tach feedback)

• Soft Stop

Other features that offer further user benefit include:

• Expanded protective features

• Metering

•I/O

• Communication capability

Innovative starting and stopping options provide enhanced

performance:

• Pump Control

• Braking Control

• Smart Motor Braking (SMB™)

• Accu-Stop™

• Slow Speed with Braking

These modes, features, and options are further described in this

chapter.

➀Latest revision

1-2 Product Overview

Operation The SMC-Flex controller can operate standard squirrel-cage

induction motors rated 1…1250 A or Star-delta (wye-delta) type

motors rated 1.8…1600 A; up to 690V AC, 50/60 Hz. Depending

upon the controller type ordered, the control power input can range

from 100…240V AC to 24V AC/DC. Please verify voltage on

product, before applying power.

Modes of Operation (Standard) Soft Start ①

This mode has the most general application. The motor is given an

initial torque setting, which is user-adjustable from 0…90% of locked

rotor torque. From the initial torque level, the output voltage to the

motor is steplessly increased during the acceleration ramp time. The

acceleration ramp time is user-adjustable from 0…30 seconds. If the

SMC-Flex controller senses that the motor has reached the up-to-

speed condition during the voltage ramp operation, the internal

bypass contactor will be pulled in.

Figure 1.1 Soft Start

➀Kickstart is also available with Soft Start.

Percent Voltage

100%

Initial

Torque

Time in Seconds

Start Run

Ramp Time

Current Limit

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