Rollease acmeda Zipscreen-Skylight Bedienungsanleitung

November 2018

ZIPSCREEN-SKYLIGHT

ASSEMBLY MANUAL

CONTENTS

DISCLAIMER

INTRODUCTION

This Assembly manual for Zipscreen Skylight has been produced by Rollease Acmeda to supply the necessary information for the safe and correct installation of

Zipscreen Skylight.

DISCLAIMER

Rollease Acmeda has used reasonable care in preparing the information included in this document, but makes no representations or warranties as to the

completeness or accuracy of the information. Information is supplied upon the condition that the persons receiving the information will make their own

determination as to its suitability for their purposes prior to use. Rollease Acmeda assumes no liability whatsoever for any damages incurred by you resulting from

errors in or omissions from the information included herein. Rollease Acmeda reserves the right to make changes without further notice to any products to improve

reliability, function or design.

All rights are reserved. No part of this document may be reproduced or utilised in any means, by any means, electronic or mechanical including photocopying,

recordings, or by any information storage or retrieval system, without the express permission from Rollease Acmeda.

SECTION A: | OVERVIEW

GENERAL SCHEMATIC ...................................................................................................................................01

BILL OF MATERIALS ...................................................................................................................................02

DEDUCTIONS ....... ...............................................................................................................................................03

SECTION B: | PREPARATION

ALUMINIUM PREPARATION ......................................................................................................................04

FABRIC PREPARATION ...................................................................................................................................04

WELD SPECIFICATIONS ...................................................................................................................................05

FABRIC SPECIFICATIONS ...................................................................................................................................06

SECTION C: | ASSEMBLY

SPRING/FABRIC BOX ASSEMBLY ......................................................................................................................07

MOTOR/SPOOL BOX ASSEMBLY ......................................................................................................................08

FABRIC TUBE ASSEMBLY ...................................................................................................................................09

MOTOR/SPOOL TUBE ASSEMBLY ......................................................................................................................11

SIDE CHANNELS.. ...............................................................................................................................................12

SECTION D: | INSTALLATION PREPARATION

PREPARE & PACK ASSEMBLED PARTS .........................................................................................................13

Page. 01

Zipscreen Skylight Assembly Manual | November 2018

The Zipscreen Skylight system offers a refined solution for light blocking in any horizontal or sloped windows. Using secure

zip locking channels, the system achieves perfect tension of fabric in all directions during operation and while stationary.

Electronically operated, it’s the ultimate system for energy saving throughout buildings, adaptable for both commercial and

domestic applications.

GENERAL SCHEMATIC

SECTION A: | OVERVIEW

SYSTEM INDEX:

3. 4. 5. 25.

10.

11.

14.

15.

17. 16.

20.

17.

16.

20.

19.

12.

27.

13.

28.

29.

6. 7. 1.

25. 2.

26.

5. 8.

24.

23.

22.

21.

24.

22.

23.

9. 6. 18.

5. 4.

1. Box 120 Top & Back

2. Box 120 Cover

3. Box 120 End Plate Cover

4. Box 120 End Plate with Ears

5. RB10 Idler Head Adapter

6. RB10 Tube Adapter

7. RB10 Bearing Idler

8. Box 120 End Plate w/out Ears

9. Zip Tube Reducer | Long

10. RB10 Booster

11. 80 HD Aluminium Tube

12. 60 STD Aluminium Tube

13. Motor 15Nm

14. 7.2mm Spline

15. F72 HD Weight Bar

16. F72 HD Weight Bar End Cap

17. Wire Guide Ceramic Block

18. RB10 Pre-Tension Idler

19. Skylight Tape Spool

20. Lift Tape

21. Inner Rail Skylight Funnel

22. Zip Inner Rail

23. ‘U’ Mounting Rail

24. Inner Rail Zip Funnel

25. Fabric Brush T Slot Fit

26. SLIM Motor Adapter

27. Motor Head Plate | S60

28. Crown Wheel | S60

29. Drive Wheel Set | S60

BOX 100

BOX 120

SB01-1010-xxxLLL Box Square 100 Back mm [in] 2 GL

SB01-1030-xxxLLL Box Square 100 Top mm [in] 2 GL

SB01-1025-xxxLLL Box Square 100 Cover mm [in] 2 GL

SB02-1001-xxx020 Box 100 - Universal End Plate Set - With Ears - 1 GL

SB02-1001-xxx010 Box 100 - Universal End Plate Set - WithOUT Ears - 1 GL

SB02-1020-xxx020 Box 100 End Plate Cover Set - 2 GL

SB91-0011-050LLL Fabric Brush - T-Slot Fit - 5mm High x 4.8mm Wide mm [in] 2 GL W - 11 [0.43]

SB91-0201-050100 Edge Strip D-Section mm [in] 2 GL W - 115 [4.53]

SB01-1326-xxxLLL Box 120 - Cover, 'SH-33' Square - 5.8mt Length mm [in] 2 GL

SB01-1340-xxxLLL Box 120 - TOP & BACK - 5.8mt Length mm [in] 2 GL

SB02-1201-025020 Box 120 - Universal End Plate Set - With Ears - 1 GL

SB02-1201-025010 Box 120 - Universal End Plate Set - WithOUT Ears - 1 GL

SB02-1220-xxx020 Box 120 'SH33' End Plate Cover - 2 GL

SB91-0011-050LLL Fabric Brush - T-Slot Fit - 5mm High x 4.8mm Wide mm [in] 2 GL W - 11 [0.43]

COMMON

RB10-6400-xxx001 RB10 Idler Head Bracket Adapter & Screws | S60 - 3 GL

SB04-0702-xxxLLL ZIPSCREEN - 'U' Mounting Rail mm [in] 2 GL D - 203 [7.99] D - 243 [9.57]

SB05-1411-050001 Zipscreen | Inner Rail Funnel & Stop Set - 2 GL

SB05-1611-xxx001 Skylight Zipscreen Inner Rail End Cap + Screw - 2 GL

SB04-0701-xxxLLL Zipscreen - Zip Inner Rail mm [in] 2 GL D - 223 [8.78] D - 265 [10.43]

MT01-1145-050001 AUTOMATE | ARC FT 15Nm Motor w/ Adaptor Bracket AU, EU

MT01-1145-06900x AUTOMATE | ARC FT SLIM Motor US

RB56-0701-xxx508 AUTOMATE | S60 Motor Adapter Set - 1 AU, EU

RB56-0711-050509 AUTOMATE | Motor Head Plate | S60 - 1 AU, EU

RB56-0136-050508 AUTOMATE | Crown Wheel S60 - 1 AU, EU

RB56-0105-050518 AUTOMATE | Drive Wheel | S60 - 1 AU, EU

RB56-0721-069518 AUTOMATE | ARC Motor Adapter Set | S60/S80 - 1 US

RB56-0336-050502 AUTOMATE | Crown & Drive Set |S60 - 1 US

MTCLIP-35-45 Motor Drive Clip for 35/45mm Motors - 1 US

Not Supplied Somfy M50 Motor (Round/Star Head) - 1 -

RE01-0604-025000 Somfy M50 Round Head Motor Adaptor & Bracket + Screws - 1 AU, EU

RE01-0601-025000 AUTOMATE | Veue 45mm Motor Bracket Adaptor + Screws - 1 US

RE01-0602-025000 Somfy M50 Round Head Motor Adaptor + Screws - 1 US

RB56-0763-014050 Universal Zamack Adapter with Lock Ring & Screws - 1 GL

RB56-0236-050501 M50 Crown Wheel | 60STD (Somfy Sonesse 50) - 1 GL

RB56-0205-050511 M50 Drive Wheel | 60STD (Somfy Sonesse 50) - 1 GL

RB10-6400-050001 RB10 Idler Head Bracket Adapter & Screws | S60 - 3 GL

RB10-6200-050001 RB10 Bearing Idler - 2 GL

RE15-0111-xxxLLL F72 HD Weight Bar mm [in] 1 GL

RE15-0511-xxx000 F72 HD Weight Bar End Caps - 1 GL

SB91-0001-050580 Bubble Seal Strip mm [in] 1 GL

SB91-0408-001015 7.2mm Spline with 15mm Tail mm [in] 1 GL

SB06-1332-060020 Wire Guide Ceramic Block - 2 GL

RB91-0260-000LLL SYS60 | 60-STD Aluminium Tube | OD 60.0mm mm [in] 1 GL

RB10-6000-050060 RB10 Tube Adapter | 60mm Tube - 1 GL

RB10-6200-050001 RB10 Bearing Idler Head - 2 GL

SS95-6038-050500 Lift Tape, Outdoor, 6.0mm wide x 0.38mm thick, Black GL

AC02-1500-050500 Cord, Braid PET HT Core with Dyneema, 1.5mm GL

SS48-1061-xxx090 SKYLIGHT Tape Spool - 9mm Tape + Fixing Screw | SYS60 - 2 GL

RB91-0260-000LLL SYS60 | 60-STD Aluminium Tube | OD 60.0mm mm [in] GL

RB91-0280-000LLL SYS60 | 80HD Aluminium Tube | OD 80.0mm mm [in] GL W - 121 [4.76]

RB92-0902-001075 9mm ACM Flat Spline - D/S MP-HR TAPE - 75 Lm Roll mm [in] GL

SH91-0135-050200 ZIP / No. 6 Gauge - Double Sided | 200mt Roll (Spline) mm [in] GL W - 82 [3.23]

RB10-6200-050001 RB10 Bearing Idler - 1 GL

RB10-6220-050001 RB10 Pre-Tension Idler (LH) - 1 GL

RB10-6040-050051 RB10 Retro-Fit Booster Extra Heavy (LH) GL

RB10-6040-050161 RB10 Retro-Fit Booster Short (LH) GL

SB11-0813-050360 ZIP - Tube Reducer - Medium (60mm to 45mm) - GL

SB11-0815-050580 ZIP - Tube Reducer - Long (80mm to 60mm) - GL

RB10-6000-050060 RB10 Tube Adapter | S60 - 2 GL

Fabric Width mm [in]

Fabric Drop mm [in]

SH91-0135-050200 ZIP / No. 6 Gauge - Double Sided | 200mt roll mm [in] 1 GL

MT01-1145-050001 AUTOMATE | ARC FT 15Nm Motor w/ Adaptor Bracket mm [in] - AU, EU

Not Supplied Somfy M50 Motors (Round Head / Star Head) mm [in] - -

MT01-1145-06900x AUTOMATE | ARC FT SLIM Motor mm [in] - US W - 61 [2.40]

W - 73 [2.87]

CONTROL

-1

SPOOL / MOTOR TUBE

IDLER

WEIGHT BAR

W - 124 [4.88]

W - 106 [4.17]

W - 82 [3.23]

SEE SPOOL TUBE DEDUCTIONS

mm [in]

Zipscreen - Skylight BOM & DEDUCTIONS

PART NUMBER DESCRIPTION U.O.M QTY REGION

DEDUCTIONS

BOX 100

BOX 120

ZIPSCREEN ATTACHMENT

W - 11 [0.43]

BOX OPTIONS

FABRIC / SPRING TUBE

1W - 120 [4.72]

1W - 82 [3.23]

-1

2BOX 100 ONLY

BOX 120 ONLY

W - 82 [3.23]

Shade Drop (D) + 100 [4]

W - 82 [3.23]

1 (D x 2) + W

SPOOL TUBE DEDUCTIONS

FABRIC Not Supplied 1 -

Page. 02 Zipscreen Skylight Assembly Manual | November 2018

BILL OF MATERIALS

SECTION A: | OVERVIEW

FABRIC TUBE WIDTH

END

SPRING

END

SHADE WIDTH (W)

SPOOL TUBE WIDTH = W -

1 3/4"

46mm

26mm

3/4"

20mm

U MOUNT RAIL

INNER RAIL

FABRIC

END

FABRIC

END

SPRING

END

SPRING

END

2 1/2"

62mm

2 1/2"

62mm

1 5/8"

41mm

1 5/8"

41mm

FABRIC WIDTH = W -

3 1/4"

WEIGHT BAR WIDTH = W -

4 7/8"

124mm

SHADE DROP (D)

ROLLEASE

ACMEDA

DIMENSIONS

IN "MM"

SCALE:1:10

SIZE:

PROPRIETARY & CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF

ROLLEASE ACMEDA. ANY REPRODUCTION IN PART OR WHOLE WITHOUT THE

WRITTEN PERMISSION OF ROLLEASE ACMEDA IS PROHIBITED.

ITEM CODE:

PRODUCT SPECIFICATION SHEET

26 Mar 2018

DRAWN:

www.rolleaseacmeda.com

ITEM DESCRIPTION:

REV.

01 A

Page. 03

Zipscreen Skylight Assembly Manual | November 2018

DEDUCTIONS

SECTION A: | OVERVIEW

25mm

1/2"

13mm

1/2"

13mm

ROLLEASE

ACMEDA

DIMENSIONS

IN "MM"

SCALE:1:2

SIZE:

PROPRIETARY & CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF

ROLLEASE ACMEDA. ANY REPRODUCTION IN PART OR WHOLE WITHOUT THE

WRITTEN PERMISSION OF ROLLEASE ACMEDA IS PROHIBITED.

ITEM CODE:

PRODUCT SPECIFICATION SHEET

10 Apr 2018

DRAWN:

www.rolleaseacmeda.com

ITEM DESCRIPTION:

REV.

Page. 04 Zipscreen Skylight Assembly Manual | November 2018

ALUMINIUM PREPARATION

FABRIC PREPARATION

CUT FABRIC TO SIZE

BOX 100 COVER NOTCHING

DRILL 12MM HOLE WHERE MOTOR CABLE IS PLANNED TO EXIT IN BOX

Refer to ‘BOM’ for sizes

SECTION B: | PREPARATION

NOTE: Ensure fabric is square

Cutting tables available through Rollease Acmeda.

Contact info@rolleaseacmeda.com for more information

Page. 05

Zipscreen Skylight Assembly Manual | November 2018

WELD SPECIFICATIONS

WELDING TIPS

VISUAL CHECKS

1. Ensure Zip is welded on the back of the fabric

2. Ensure the Zip is welded straight. If the weld is not straight, puckering will occur.

3. Fabric at weld should have a consistent sheen across it

Ensure welding area and fabric is clean and free from dust and dirt. If dust and dirt is evident this will lead to sparking and

burning of the fabric. If sparking does occur, clean the area (with steel wool) prior to continuing to weld.

Welding temperature will vary:

• for different fabrics

• with the ambient temperature

Before welding your fabric undertake weld testing on scrap pieces.

If the temperature / amperage on the welding machine is too low, the weld will not bond the fabric properly, referred to as a ‘cold

weld’

If the temperature / amperage on the welding machine is too high, the fabric will burn.

When using a High Frequency Welding Machine, ensure the welding overlap is at least 50mm. If the overlap is any shorter than

this a ‘cold weld’ may occur at this area.

For fabrics with a higher content of plastic in them, a higher level sheen will be evident

When using a High Frequency Welding Machine and the fabric is overlapped to achieve a quality weld, the level of sheen on the

fabric at this area will be reduced.

To achieve a quality weld, Rollease Acmeda recommend using an Impulse Welding Machine. Ultrasonic, Wedge and Hot Air Welding Machines can be

used at the manufacturer’s discretion.

Dedicated Welding Jig & Impulse Welding Machines available through Rollease Acmeda

SECTION B: | PREPARATION

NOTE: For fabrics with a higher content of plastic in them, a higher level sheen will be evident.

When using a High Frequency Welding Machine and the fabric is overlapped to achieve a quality weld, the level of sheen on fabric

at this area will be reduced. This does not indicate a bad weld.

FRONT

BACK

35mm (1 ⁄”)

57mm

(2 ⁄”)

30mm

(1 ⁄”)

16mm (5⁄8”)

23mm

(7⁄8”)

Page. 06 Zipscreen Skylight Assembly Manual | November 2018

FABRIC SPECIFICATIONS

WELD ZIP TO BOTH SIDES OF FABRIC

CUT OUT SPECIFIED SECTIONS OF FABRIC ACCORDING TO SHADE SPECIFICATIONS

WELD ZIP/SPLINE TO TOP OF FABRIC & SPLINE/POCKET TO BOTTOM

SECTION B: | PREPARATION

NOTE: Melt zip at either end to prevent fraying

NOTE: Trim zip/splines to cutout size

TUBE/TOP WEIGHT BAR/BOTTOM

Page. 07

Zipscreen Skylight Assembly Manual | November 2018

SPRING/FABRIC BOX ASSEMBLY

STEP 1. ATTACH IDLER ADAPTER TO END PLATE

STEP 2. ATTACH END PLATE ASSEMBLY TO BOX BACK (& BOX TOP FOR BOX 100)

STEP 3. SWING BOX COVER ON & SNAP ON END PLATE COVERS

SECTION C: | ASSEMBLY

NOTE: Use end plates with ears

NOTE: If cover wont snap in bend snap feature on cover extrusion where it meets the end plate tabs

CORRECT ORIENTATION

Page. 08 Zipscreen Skylight Assembly Manual | November 2018

MOTOR/SPOOL BOX ASSEMBLY

STEP 1. ATTACH IDLER ADAPTER TO END PLATE

STEP 2. ATTACH MOTOR BRACKET TO END PLATE

STEP 3. ATTACH END PLATE ASSEMBLY TO

BOX BACK (& ‘BOX TOP’ FOR BOX100)

STEP 4. SWING BOX COVER ON & SNAP ON

END PLATE COVERS

SECTION C: | ASSEMBLY

NOTE: Use end plates with ears

NOTE: If cover wont snap in bend snap feature on cover

extrusion where it meets the end plate tabs

CORRECT ORIENTATION

AU/EU

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