Rollerdor RD77 Bedienungsanleitung

Rollerdor RD77 Installation Guide, Edition 2022/01

Installation Guide

Rollerdor RD77

Edition 2022/01

Rollerdor RD77 Installation Guide, Edition 2022/01

CONTENTS

02 CHECKLIST & COMPONENTS

04 1. PREPARING SITE FOR INSTALLATION

05 2. HEADER ASSEMBLY CONSTRUCTION

07 3. PREPARING GUIDE RUNNERS FOR INSTALLATION

09 4. INSTALLING HEADER ASSEMBLY

10 5. INSTALLING CONTROL SYSTEM

11 6. INSTALLING CURTAIN TO BARREL (CURTAIN ROLLED SO BASE RAIL IS SEEN)

13 7. INSTALLING CURTAIN TO BARREL (CURTAIN ROLLED SO TOP RAIL IS SEEN)

15 8. SETTING MOTOR LIMITS (STANDARD MOTOR)

17 9. SETTING MOTOR LIMITS (SOMFY MOTOR)

19 10. INSTALLATION OF BACK CASE

20 11. OPTIONAL EXTRAS

24 12. TROUBLESHOOTING

Rollerdor RD77 Installation Guide, Edition 2022/01

CHECKLIST & COMPONENTS

DOOR OVERVIEW

Please check all components for any

visible damage, if there is any please

contact your supplier.

1 Head Plate

2 Guides

3 Full Box

4 Tube End

5 Barrel

6 Security Straps

7 Curtain

8 Motor

9 Motor Plate

10 Guide Rail

11 Plastics Caps

12 End Lock

13 Base Rail

14 Safety Break

15 Handsets

16 Receiver Box and switches

(if any purchased)

EQUIPMENT REQUIRED

• 2 x Step ladders or hop ups

• Spirit level

• Tape measure

• Power drill

• 10mm A/F Spanner

• Pozi- screwdriver or drive bits

• 4mm, 7mm and 10mm Metal drill bit

• 7mm Masonry drill bit

• Hacksaw

• Small electrical screwdriver

• 4mm A/F Allen key

• Permanent Marker Pen

• Silicone Gun

• Silicone Sealer

• Rivet Gun

• 4mm Rivets

ROLLERDOR COMPONENT CHECKLIST

• Door Curtain: consisting of slats, endlocks and base rail with

rubber (safety edge will be on base rail if purchased).

• Barrel Assembly: made up of barrel with motor in one end, tube

end, locking straps, collars (2 per strap) & cover slips (1 per

strap).

• Full box housing: made up of front (L shape) and rear (C shape)

case.

• Header plate: with 4 screws and roller guide attached.

• Header plate: with safety brake and roller guide attached.

• One Pair of Guide Runners.

• Winding handle with stem or external override system.

• Control System.

• Fixings Kit (Qty 10: 5 x 50 screws 7mm brown rawl plugs, plastic

caps and Qty 1 plastic adjustment wand). Please note: fixings

supplied work on the majority of materials but if you know that

you require specialised fixing please replace with these.

10 11 12 13 7 16 15

1 14 2 3 4 5 6 7 8 9 1

Diagram 1

Rollerdor RD77 Installation Guide, Edition 2022/01

IMPORTANT SAFETY

INSTRUCTIONS

The RD77 must be installed

and operated in accordance

with the instructions supplied;

failure to do so could result

in damage to your door and

compromise your safety.

These fitting instructions are for guidance only, you should always assess your

building construction for installation as each opening has its own specific needs.

Please read these instructions carefully and in full before commencing the installation

of your RD77 product.

WARNING AND GUIDANCE NOTES

1 At least TWO people are required to install this

product.

2 Prior to installing please remove all rings,

watches and sharp objects to avoid any

possibility of damage.

3 Prior to installing please remove any items of

loose clothing to avoid any risk of entanglement

or injury.

4 Your RD77 comes complete with a 3 pin plug as

standard (this is supplied and must be fitted

with a 13amp fuse) which should be plugged

straight into a 13amp 3 pin switched socket

in the vicinity of your control box. Should you

need any extra electrical work, this must be

carried out by a suitably qualified person.

If you have any doubts please consult an

electrician.

5 Your control system should be installed in

a location that is at a comfortable height

to operate, but out of the easy reach of

children.

6 Please do not allow children to operate

the RD77 as serious injury can occur from

misuse.

7 Warning: you must have a clear line of sight

of the whole of your curtain when it is in

operation. Failure to do so may result in harm

to persons or damage.

Rollerdor RD77 Installation Guide, Edition 2022/01

1. PREPARING SITE FOR INSTALLATION

1 Check all measurements of

your opening (fig.1.1) as well

as the measurements of your

new delivered RD77 against

your confirmation (fig.1.2)

to make sure everything is

correct.

2 Carefully remove any,

frames, doors, shutters or

anything else as required,

so that you are le with

a clear opening to work

with.

3 Sweep down the sides and

lintel with a sti brush and

clear all debris.

4 Make sure the opening is

free from any raised metal

or brick work.

Plan Of here To Take The Measurements

Aerial View Of Garage

Notes

Which Side Is The

Power Supply On? Right

Power viewed from inside look

at back of garage door

Opening Width

Opening Height

Headroom Height

Side Room

Requirements For The Opening & Taking Measurements

All measurements should be taken from

multiple places and the smallest size used.

>Please make us aware of any heating pipes, water pipes, ducts, electrical

cables or anything else that may impede the installation of your new door.

View From Inside Garage

Name:Address:

Tel:

Standard Back FixingIn-between Fixing Limited Fixing Back & Between Fixing

Roll Under Lintel Half & Half Roll Above Lintel

PLAN OF WHERE TO TAKE MEASUREMENTS

Name

Tel

Address

REQUIREMENTS FOR THE OPENING & TAKING MEASUREMENTS

Company Registration Number. 10676267

fig.1.1

fig.1.2

Drive Through

Width

Estimate Drive

Through Height

Total Door

Height to

Top of Box

Guide

Height

Total Door Width

Including Guides

Total Width

Including Guides

Drive Through

Width

Guide

Height

Total

Height to

Top of Box Estimate Drive

Through Height

Rollerdor RD77 Installation Guide, Edition 2022/01

2. HEADER ASSEMBLY CONSTRUCTION

fig.2.1

fig.2.4

fig.2.5

fig.2.2

fig.2.3

1 On unpacking your RD77 kit you will see that the

barrel has the motor in 1 end (fig.2.1) and the

adjustable bung end the other (fig.2.2).

2 If your header plates have come separate from the

casing please drill though the ‘L’ shaped front case

and the flange on the header plate at each end,

then secure ‘L’ shaped front case to the flange with

at least 4 rivets (2 per face) (fig.2.3).

3 Remove screws from header plate (fig.2.4)

and keep them safe for later.

4 Round shape safety brake (fig.2.5): Loosen screw

at the end of adjustable bung end to allow it to slide.

Check the position of the safety brake to make sure

that the big silver allen key bolt is running parallel to

the shortest edge near the inlet wheel as in (fig 2.5).

Square shape safety brake (fig.2.6): Make sure

the cable is coming out of the top of the safety break

in line with the long flat side and the red curve on

the safety break (fig.2.10) is going from fat to thin

towards the front case. Loosen screw at the end of

adjustable bung end to allow it to slide.

5 (For IMO system) remove winding stem from your

winding handle where it has been taped securely

(fig.2.8.IMO). (For EMO system) remove metal

sha via the plastic circlet (fig.2.9.EMO).

6 With the top case sitting flat & the locating stem

facing up (fig.2.3), insert the barrel into the

case, whilst one person holds the motor end

extend the adjustable tube end so it goes into

the safety brake as far as possible. Round safety

break (fig.2.11) Square safety break (fig.2.12).

Rollerdor RD77 Installation Guide, Edition 2022/01

fig.2.6

fig.2.10

fig.2.12

fig.2.7

7 Remove the screw from the end of the

winding stem and keep safe for later, insert

the stem into the head of the motor, then

rotate so the motor can be secured with

the 4 screws onto the header plate through

the 100x100 metal plate, making sure that

the motor wire is facing down towards the

case (fig.2.7), remove the winding stem and

keep safe for later.

8 There is a cable coming from the brake, this

may vary in length and depending on your

width of opening a extension cable may need

to be added, if so connect as follows; Brown

to Brown and Blue

to Blue.

9 Place the plastic wand from your fixing kit

into the hole in the head of the motor so it

sticks up past the flange of the header plate,

then using this as a guide drill a 10mm hole

through the middle of the flange for the

winding stem so it lines up with the hole

in the motor, then insert the winding stem

through the hole and back into the motor

before securing inplace with the screw.

Please check the barrel is all the way to the

motor head as (fig.2.7). Then check the

opposite end where the tube end is and if

fully extended, slide the locking collarall the

way up to the bung and tighteninto place (we

advise using a thread lock adhesive to hold in

place) as (fig.2.11) or (fig.2.12).

fig.2.9.EMOfig.2.8.IMO

fig.2.11

Front Case

Rollerdor RD77 Installation Guide, Edition 2022/01

3. PREPARING GUIDE RUNNERS

FOR INSTALLATION

1 We use 2 types of guide runners

whichever is supplied with your kit will

be marked with the letter ‘F’ to indicate

the front, as seen in (fig.3.1 type 1) and

(fig.3.1 type 2). This marked face will

fit against the wall for a standard back

fixing or face out of the opening for a

between fixing (fig.3.5).

2 Your guide runners are supplied

oversize and need to be CUT down

to size, check the lintel is level then

measure from floor to lintel both sides

before referring to (fig3.6) and making

the cuts as necessary (for best results,

install the guide runners so that the cut

end is against the floor).

3 Offer both cut guide runners up against

the walls they will be fixed to and mark

the fixing points, either on the flat face

for a behind fixing (fig.3.3) or for a

between fixing in the opening (fig.3.4).

For best results these should be as

follows;

A Top fixing between 50mm to

100mm down from the top of the

guide rail.

B Bottom fixing 50mm to 100mm

up from the floor.

C Marking as many fixings as

necessary but must be at least

two extra fixings. Spread these

evenly between the two already

marked points on the guide

runners so that you have a secure

fix.

D Drill a 7mm hole all the way

through each of the marks

and then drill a 10mm hole to

countersink through the first layer

only so you can get the screw

head through.

fig.3.2

fig.3.4

fig.3.3

(fig.3.1 type 1)

Front Face

(fig.3.1 type 2)

Front Face

Rollerdor RD77 Installation Guide, Edition 2022/01

Standard Back Fixing

In Between Fixing

Fig.3.5

LINTEL

ROOF OR

JOISTS

GUIDE

RUNNER GUIDE

RUNNER

TOP

ROLL

TOP

ROLL

TOP

ROLL

LINTEL LINTEL

ROOF OR

JOISTS

Behind lintel fixing’ 3Limited opening fixing 2Below lintel fixing 1

300

< >

300

< >

300

< >

ROOF OR

JOISTS

123

FIXING OPTIONS

Below Lintel Fixing:

Cut guide runners to measured height less 310 mm.

Limited Opening Fixing:

Measure from floor to highest point, deduct 310 mm and cut guide runners to size.

Behind Lintel Fixing:

Cut guide runners to measured height.

Fig.3.6

Rollerdor RD77 Installation Guide, Edition 2022/01

4. INSTALLING HEADER ASSEMBLY

1 Place your hop ups / step ladders and one guide runner

each side of the opening.

2 With one person each end, lift the header assembly by the

header plate up and then guide the locating stem at each

end into the hollow section of guide runners. If there is

not enough room to simply drop the locating stem in, you

can angle the header plate (fig.4.1). Make sure to insert

the stem fully into the guide runner (fig.4.2).

3 Lift the whole unit flush into place and check that the top

box and guide runners are plumb, level and square.

4 Drill your fixing through the top hole in the guide runners

and secure into place (fig.4.3).

5 Check the case and guide runners are still level and square,

then proceed to drill your remaining fixings, remembering

to check the guide runners are square and plumb aer each

fixing.

6 Once the guide runners are fixed you will need to secure

the top box with 2 fixings each side. This is best done by

drilling through the end flanges of the header plate for a

behind fix, or sideways through the header plate itself if a

between fixing (fig.4.4), PLEASE NOTE: The large cut outs

in header plate are only for use with larger fixings e.g.

shield anchor or coach screw.

7 Check to make sure all fixings have not caused the front

fascia to be pulled in, as this will rub against the slats

causing damage and scratching to the face.

fig.4.4

fig.4.1

fig.4.3

fig.4.2

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