RollSeal 100 Bedienungsanleitung

Part No. 4801-2987 Owner’s Manual Unit Heater

Canadian Gas Association

Association Canadian du Gaz

MODELS BTUH

100 83,000

240 240,000

300 249,000

Retain These Instructions For Future Reference

ANS IAS U.S. LC2-1996

RUNIT HEATERUNIT HEATER

RollSeal

PO Box 140

1751 County Road 68

Bremen, AL 35033

For Your SafetyFor Your Safety

If you smell gas:

1. Open windows.

2. Do Not Touch Electrical Switches.

3. Extinguish Any Open Flames.

4. Immediately Call Your Gas Supplier.

For Your SafetyFor Your Safety

The Use And Storage Of Gasoline Or Other Flammable

Vapors And Liquids In Open Containers In The Vicinity

Of This Appliance Is Hazardous.

Warning

Not For Home Or Recreational Use. Installation Of This

Heater In A Home Or Recreational Vehicle May Result In

A Fire Or Explosion, Property Damage Or Loss Of Life.

Part No. 4801-2987 Warnings Unit Heater

WARNING

Proper Gas supply pressure must Be Provided To The Appliance. Refer To

Rating Plate For Proper Gas Pressure. Gas Pressure In Excess Of The

maximum Inlet Pressure Specified At The Appliance Inlet Can Cause Fires Or

Explosions, Leading To Serious Injury, Death, Building Damage Or Loss Of

Livestock.

Gas Pressure Below The Minimum Inlet Pressure Specified At The Appliance Inlet

May Cause Improper Combustion, Leading To Asphyxiation, Carbon Monoxide

Poisoning And Therefore Serious Injury Or Death To Humans And Livestock.

WARNING

Improper Installation, Adjustment, alteration, Service Or maintenance Can Cause

Property Damage, Injury Or Death. Read The Installation, Operating, And

Maintenance Instructions Thoroughly Before Installing Or Servicing This Equipment.

WARNING

Part No. 4801-2987 Unit Heater Table Of Contents

Table Of Contents

1. Specifications And Requirements............................................................................................1

1.1 Natural Gas and Propane Gas Requirements....................................................................1

1.2 Ventilation Requirements...................................................................................................1

2. Warnings....................................................................................................................................2

3. Limited Warranty.......................................................................................................................3

4. Use Of Equipment .....................................................................................................................3

5. Physical Description/Drawing...................................................................................................4

5.1 Heater Views....................................................................................................................4

5.2 Table 2 Heater Dimensions...............................................................................................4

6. Installation.................................................................................................................................5

6.1 Installation Overview..........................................................................................................5

6.2 Tools Required..................................................................................................................5

6.3 Receiving and Unpacking..................................................................................................5

6.4 Hanging Or Floor Mounting................................................................................................5

6.4.1 Hanging The Heater ............................................................................................5

6.4.2 Floor Mounting The Heater..................................................................................6

6.5 Flue Pipe Installation .........................................................................................................6

6.5.1 Flue Connector And Size Adapter........................................................................6

6.5.2 Flue Pipe.............................................................................................................7

6.6 Connecting The Gas Supply..............................................................................................8

6.6.1 Pipe Sizing For Sufficient Gas Service.................................................................8

6.6.2 Connecting Heater To Gas Supply.....................................................................11

6.7 Connecting The Power Cord And Thermostat..................................................................11

6.8 Heater Startup.................................................................................................................12

6.9 Heater Shutdown.............................................................................................................12

7. MAINTENANCE........................................................................................................................13

7.1 General Maintenance ......................................................................................................13

7.2 Trouble Shooting The Direct Spark Ignition System .........................................................13

7.3 Checking The Manifold Pressure .....................................................................................14

7.4 Checking Gas Valve Operation........................................................................................15

8. Wiring Diagrams, Schematics, etc..........................................................................................16

8.1 Direct Spark Ignition System............................................................................................16

9. Exploded View And Parts........................................................................................................17

Part No. 4801-2987 Unit Heater 1

1. Specifications And Requirements

1.1 Natural Gas and Propane Gas Requirements

Natural Gas: An average of 9.5 in. water column (W.C.) [19.4 mbar] with a

maximum 14 in. W. C. [34.8 mbar] and minimum 5 in. W. C. [12.5 mbar] inlet gas

supply pressure is acceptable at the gas regulator connection. Burner manifold gas

pressure is to be 3.5 in.

W. C. [8.7 mbar] at maximum input. Gas pressure should be checked by a certified

gas technician while heater is in operation with maximum load on the supply.

Liquid Propane: An average of 13 in. W.C. [33.6 mbar] with a maximum of 14 in.

(W.C.) [34.8 mbar] and a minimum 12.5 in. W.C. [31.1 mbar] inlet gas supply is

required at the gas valve. Burner manifold pressure is to be 11 in. W. C. [27.4 mbar]

at maximum input rating. Gas pressure should be checked by a certified gas

technician while the heater is in operation with maximum load on the supply.

1.2 Ventilation Requirements

Air for combustion and ventilation must be provided in accordance with National Flue

Gas Code ANSI Z223.1 in U.S.A. and CAN/CGA B149 Installation Code in Canada

and in accordance with local building codes. Indoor air must be free from all airborne

corrosive chemicals including: chlorine, carbon tetrachloride, varnishes, fluorides,

printing inks, cements, and glues, paints or paint removers, halogen refrigerants, and

cleaning solvents. See Table 1 for combustion air volume requirements (CFM, cubic

feet/minute).

1.3 Table 1 Specifications Model Numbers

100 200 300

Heating Capacity Input Btuh (kW) 100,000 (29.3) 200,000 (58.6) 300,000 (87.9)

Heating Capacity Natural Gas 83,000 (24.3) 166,000 (48.6) 249,000 (72.9)

Output (Btuh) Liquid Propane 82,000 (24.0) 164,000 (48.0) 246,000 (72.0)

Steady State Efficiency Natural Gas 83% 83% 83%

Liquid Propane 82% 82% 82%

Gas Pipe Size in. (mm) Natural Gas 1/2 (12.7) 1/2 (12.7) 3/4 (19)

Liquid Propane 1/2 (12.7) 1/2 (12.7) 3/4 (19)

Combustion Air Volume Requirements CFM 500 1000 1500

Flue Diameter in. (mm)14 (102) 5 (127) 6 (152)

Fan Diameter in. (mm) (No.of props) 16 (406) (1) 16 (406) (2) 16 (406) (3)

Fan Motor2hp (kW) (No. of motors per unit) 1/3 (247) (1) 1/3 (247) (2) 1/3 (247) (3)

Shipping Weight lbs. (kG) 125 250 375

Electrical Requirement volts (cycles/second) 115 (60) 115 (60) 115 (60)

Top 6(152) 6(152) 6(152)

Minimum Clearances Side 6(152) 6(152) 6(152)

From Adjacent Surfaces Bottom 0(0) 0(0) 0(0)

in. (mm) Rear 6(152) 6(152) 6(152)

Flue 18(457) 18(457) 18(457)

1Flue connector is supplied with heater.

2115V 60Hz single phase, 1100 rpm.

CAUTION: Insufficient combustion air volume can result in excessive CO

(carbon monoxide) production resulting in sickness or death.

Part No. 4801-2987 Unit Heater 2

2. Warnings

•For indoor installation only.

•Installation must comply with local, state, and national codes, or in the absence of

local codes, in accordance with the National Fuel Gas Code, ANSI Z223.1.

•Follow safety, maintenance, and test firing instructions packaged with heater.

•Refer to model specifications label gas type (LP/Propane or Natural Gas).

•Check all connections for gas leaks.

•Gas supply and regulator must be installed outside building.

•The gas hose assembly should be protected from traffic, building materials, and

contact with hot surfaces both during use and while in storage.

•This heater is equipped with a three prong (grounding) plug for your protection

against electrical shock and should be plugged directly into a properly grounded

three prong receptacle.

•Turn off power and disconnect gas supply before servicing . This heater is equipped

with Direct Spark Ignition system and may start at any time.

•Do not use this heater to heat human living quarters.

•Do not use or store flammable materials near this appliance.

•Inadequate gas volume and (or) pressure will directly influence the combustion

efficiency of the heater. Adequate gas volume and(or) pressure is the responsibility

of the installer.

•Adequate ventilation must be provided.

•Do not place articles on or against this appliance.

•WARNING: Do not enclose this appliance.

•Do not spray aerosols in the vicinity of this appliance while it is in operation.

•The heater must be level and in accordance with minimum clearances.

•For safety, the heater is equipped with a manual reset high limit switch - NEVER

BYPASS THE RESET SWITCH.

•The heater shall not be connected to any portion of mechanical draft systems

operating under positive pressure.

Heater requires minimum clearance of 6"

from sides and top, 0" from bottom and

18" from rear to adjacent surfaces.

Discharge outlet must be a minimum of 10

feet from combustible material.

Warning!

Explosion Or Fire May result From Improper Heater Installation

Please Read And Understand The Following Precautions

Heaters surfaces may be hot. Do not

Permit feathers, hay, straw, dust, or other

combustible materials to accumulate on

heater. A fire may result.

WARNING:

CAUTION:

Part No. 4801-2987 Unit Heater 3

3. Limited Warranty

All products are warranted to be free from defects in material and workmanship for a

period of one year from the date of purchase if installed and used in strict

accordance with the installation instructions. Liability is limited to the sale price of

any products proved to be defective or, at manufacturers option, to the replacement

of such products upon their return. No products are to be returned to the

manufacturer, until there is an inspection and/or a return-goods authorization (RGA)

number is issued.

All complaints should be directed first to the authorized distributor who sold the

product. If satisfaction is not obtained or the name of the distributor is not known,

write the manufacturer that appears below, directed to the attention of Customer

Service Manager.

This limited warranty is expressly in lieu of any and all representations and

warranties expressed or implied, including any implied warranty of merchantability or

fitness for a particular purpose. The remedy set forth in this limited warranty shall be

the exclusive remedy available to any person. No person has authority to bind the

manufacturer to any representation or warranty other than this limited warranty. The

manufacturer shall not be liable for any consequential damages resulting from the

use of our products or caused by any defect, failure or malfunction of our products.

(Some areas do not allow the exclusion or limitation of incidental or consequential

damages, so the above limitation or exclusion may not apply to you.)

This warranty gives you specific legal rights and you may also have other rights that

vary from area to area.

Warrantor:

RollSeal

PO Box 140

1751 County Road 68

Bremen, AL 35033

4. Use Of Equipment

The heater is recommended for use in Greenhouse environments, but is an

excellent heat source for any large scale enclosures such as garages, utility

buildings, workshops, parking structures, auditoriums and other similar

building enclosures.

Part No. 4801-2987 Unit Heater 4

5. Physical Description/Drawing

5.1 Heater Views

5.2 Table 2 Heater Dimensions

Model Numbers

100 200 300

Outer Dimensions in. mm in. mm in. mm

A 43 1/2 1105 43 1/2 1105 43 1/2 1105

B 28 1/2 724 28 1/2 724 28 1/2 724

C 11 1/2 292 11 1/2 292 11 1/2 292

D 21 1/2 546 41 3/4 1060 61 1549

E 19 1/2 495 38 3/4 984 58 1473

F 37 1/8 943 37 1/8 943 37 1/8 943

Mounting Holes

H 18 3/8 467 37 5/8 956 56 7/8 1445

I 20 3/4 527 20 3/4 527 20 3/4 527

J -------- ------ -------- ----- 28 7/16 527

Note: Center Hole J

For Model 300 Only

ABC

TOP

FRONT

SIDE

Note: 1/4-20 Thread

Size Recommended

NOTE: Overall Length, Width, and Height given by Dimensions A,D, F, respectively.

Part No. 4801-2987 Unit Heater 5

6. Installation

6.1 Installation Overview

The installation of your new Unit Heater requires a few easy-to-follow steps.

These steps are described below. You will need to gather the required tools,

choose a suitable area for locating the heater, install either hanging mounts or

a floor support mount for the heater, install the flue system and flue pipe,

connect the gas supply, install the power cord and thermostat to the heater

control box, and test the heater.

This manual provides a general description of the flue pipe installation in

Section 6.5. It is recommended that the flue be installed by a trained

experienced service technician. The heater mounting requires advanced

planning. For example, if a mounting frame or support is required, this will

need to be constructed and installed in advance. It is recommended that

electrical outlets be installed by a certified electrician.

6.2 Tools Required

Adjustable Wrench

Hammer or Drill to Install Screw Hooks in Ceiling

¼” Nut Driver

Pipe Glue

Gas Leak Testing Solution (A soap and water solution works well).

6.3 Receiving and Unpacking

Your heater is shipped completely assembled except for the power cord and

thermostat which you will have to attach to the control box. Unpack the

heater and check for any shipping damage. If you suspect shipping damage,

contact your local Distributor.

6.4 Hanging Or Floor Mounting

In order to ensure proper ventilation and safety, the heater requires minimum

clearances of 6 inches from each side of the heater, a minimum of 6 inches

from the top of the heater, 18 inches from the back of the heater, and requires

6 inches from the flue pipe to adjacent surfaces. The heater must be

positioned so as to prevent contact within 10 feet of the hot air discharge from

the front of the heater. Choose a location of the heater which isolates heater

from accidental drafts and permits installation of a flue pipe (See Section 6.5;

See Section 1.2 Ventilation Requirements, page 1).

6.4.1 Hanging The Heater

Model 100 and Model 200 are designed to be suspended from the Top only.

Model 300 can be suspended from either the Top or the Bottom, as desired.

To prepare the heater for hanging, you will have to install threaded hooks,

eyebolts, or rods into the mounting holes of the heater. Locate the mounting

Part No. 4801-2987 Unit Heater 6

holes designed for receiving the hooks or rods. These hole locations are

labeled as H, I, and J in Section 5.1, page 4. For Model 300, there are ten

holes on the Top and ten holes on the Bottom which may be used to hang the

heater. The thread size of the mounting holes is 1/4-20.

The method of supporting the heater is the installer’s choice and

responsibility. Install the desired suspension supports into the ceiling. Make

sure that the ceiling supports are adequate to support the weight of the

heater. Screw the mounting holes of the heater appropriately threaded rods,

hooks, or eyebolts being used to attach cables or chains. Lift the heater into

position and suspend the heater on the previously installed ceiling supports.

Make sure to allow the required separation distances between the heater and

the ceiling and walls as described above and in Table 1.

6.4.2 Floor Mounting The Heater

If the heater is mounted on a floor stand, make sure that the stand has

sufficient strength to support the heater. Make sure that the heater is

securely attached to the stand, and that the heater and stand are not top-

heavy or unstable. It is recommended to secure a floor stand to the floor with

bolts. Be sure to construct the floor stand from non-combustible materials.

6.5 Flue Pipe Installation

Unit heaters must be vented in compliance with local codes, and within

standards of the American National Flue Gas Code, ANSI Z-223.1 or Canada

CAN/CGA-B149 installation codes. Flue gases are exhausted through the

exhaust blower on the rear of the heater, and must be vented to the outside of

the building through a flue system. The flue system is the responsibility of the

installer. It is recommended that the flue pipe be installed by an authorized

heater representative.

6.5.1 Flue Connector And Size Adapter

The exhaust blower must be coupled to the flue by attaching a flue connector

which is included with your heater. Attach the flue connector to the exhaust

blower as shown in Figure 1, page 7. Secure the flue connector with non-

corrosive screws. The flue connector output has a 4” diameter. A size

adapter must be attached to change diameters of the flue pipe. The size

adapter is not supplied with the heater. The size adapter is a metal vent pipe

which transitions from a 4” diameter to 5” diameter for Model 100, 6” diameter

for Model 200, or 7” diameter for Model 300. After attaching the flue

connector and size adapter, all seams and joints must be sealed with high

temperature jointing compound or jointing material such as aluminum tape.

Aluminum tape must meet the SMACNA AFTS-100-73 Standards. Silicone

rubber sealant must have a temperature rating of at least 400 degrees

Fahrenheit. All joints must be checked for tightness of fit after installation.

Part No. 4801-2987 Unit Heater 7

6.5.2 Flue Pipe

Refer to Figure 2, page 8. The flue is composed of short sections and elbows

of metal vent pipe joined together to connect the heater to the flue terminator

which extends to the outside of the building. The flue diameter is 4” for

Model 100, 5” diameter for Model 200, or 6” diameter for Model 300. All joints

and seams of the flue pipe must be sealed with high temperature silicon

rubber sealant or aluminum tape. The flue should be as short as possible

and have a minimum number of elbows. All joints must be secured by at

least two screws. After installation of the flue, check all joints for tightness.

Refer to National Standards NFPA 54/ANSI Z223.1 for U.S.A. or Canada

Standard CAN/CGA B149.1 and B149.2. If using a high temperature plastic

flue pipe (instead of metal), the first 18 inches of pipe extending from the flue

connector must be metal to prevent heat damage. The horizontally running

sections of the flue must normally maintain a slope of 1/4” rise per each foot

of horizontal run of the flue. The flue pipe should be supported with hangers

no more than 3 feet apart to prevent movement. Install a condenser tee and

drain within the first 5 feet of the heater. If a fume trap is used, be sure to

keep it filled with water.

The flue pipe must be 6 feet or more from an inside corner formed by two

exterior walls. If a single wall flue is used in an unheated area it should be

insulated with fiberglass to prevent excess condensation of flue gases.

If the flue pipe passes through a combustible wall, an insulating thimble

should be used (See Figure 2, page 8).

After passing through an outside wall, the flue pipe should be turned vertically

using an elbow. The vertically running segment of the flue pipe should be at

least 12 inches from the outside wall. The outside segment of the flue pipe

should extend vertically to at least 3 feet above the highest point of the roof

and should be terminated with a flue cowl.

Model 100 4” Diameter

Model 200 5” Diameter

Model 300 6” Diameter

Size Adapter

4” Diameter

(Not Supplied)

Flue Connector

(Supplied With Heater)

Exhaust Blower

Figure 1

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