Romotop KV 025 W 01 Bedienungsanleitung

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CONSTRUCTIONREADINESSFORFIREPLACEINSERTROMOTOP

KV025W

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FireplaceinsertsKV025W01andKV025W02,withhot‐waterexchanger,achieveexcellentoutput

ratiosintowaterandtheirsurroundingsduetothefluegassystemanddoubleortripleglazingusedonthe

door.Thankstotheirmoderndesign,clearglassandthemirroreffectofspecialreflectiveglass,ourinserts

willundoubtedlybecomeadesirableandusefulaccessoryinyourinterior.Ourfireplaceinsertscomply

withthestrictestEuropeanstandards.

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KV 025 W 01

KV 025 W 02

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1.BASICTECHNICALPARAMETERS‐KW025W01

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Height1256mm

Width773mm

Depth495mm

Weight300kg

Totalweight,includingwatercontent371kg

Exchangervolume71L

Nominaloutput12kW

Exchangeroutputatnominaloutput8kW

Totalregulatedoutput5‐18kW

Hot‐waterexchangeroutput3,5‐13kW

Averagefuelconsumption3,1kg/h

RequiredfuelWood,woodbriquettes

Smoke‐fluediameter180mm

CPVdiameter150mm

HeatingwaterconnectioncouplingsG3/4”inner

AftercoolingloopconnectioncouplingsG1/2”inner

Air‐outletvalveconnectioncouplingG1/2”inner

Maximumworkingoverpressure200kPa

Heatcapacity150‐270m3

Draft12Pa

Fluegases10,3g/s

Averagetemperatureoffluegases159°C

Efficiency87%

ComplieswithstandardsEN13240,15aB‐VG,DINplus,BimschV1/2

Suppliedaccessories(included)Automaticair‐outletvalve

Temperaturesensorsink(2x)

Coverwithinsulation

Chimneybrush

Ovenglovewithmagnet

AftercoolingvalveDanfoss

Recommendedaccessories(notincluded)Built‐inframe‐threeorfour‐sided

Inspectiondoor

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Forfurtheraccessories,see5.

Recommendedaccessories

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!Thefireplaceinsertisequippedwithahot‐waterexchanger.Itmustbeconnectedtoahot‐water

distributionsystemandfilledwithaheatcarryingmedium(waterorfrost‐resistantfluid).Inorderto

ensurethelongservicelifeoftheinsert,thefillingmediummustcomplywithstandardCSN077401:1992.

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BASICTECHNICALPARAMETERS‐KW025W02

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Height1,256mm

Width820mm

Depth596mm

Weight310kg

Totalweight,includingwatercontent381kg

Exchangervolume71L

Nominaloutput12kW

Exchangeroutputatnominaloutput9kW

Totalregulatedoutput5‐19kW

Hot‐waterexchangeroutput3.5‐14kW

Averagefuelconsumption3.1kg/h

RequiredfuelWood,woodbriquettes

Smoke‐fluediameter180mm

CPVdiameter150mm

HeatingwaterconnectioncouplingsG3/4”inner

AftercoolingloopconnectioncouplingsG1/2”inner

Air‐outletvalveconnectioncouplingG1/2”inner

Maximumworkingoverpressure200kPa

Heatcapacity150‐270m3

Draft12Pa

Fluegases10.3g/s

Averagetemperatureoffluegases159°C

Efficiency90%

ComplieswithstandardsEN13240,15aB‐VG,DINplus,BimschV1/2

Suppliedaccessories(included)Automaticair‐outletvalve

Temperaturesensorsink(2x)

Coverwithinsulation

Chimneybrush

Ovenglovewithmagnet

AftercoolingvalveDanfoss

Recommendedaccessories(notincluded)Built‐inframe‐threeorfour‐sided

Inspectiondoor

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Forfurtheraccessories,see5.

Recommendedaccessories

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!Thefireplaceinsertisequippedwithahot‐waterexchanger.Itmustbeconnectedtoahot‐water

distributionsystemandfilledwithaheatcarryingmedium(waterorfrost‐resistantfluid).Inorderto

ensurethelongservicelifeoftheinsert,thefillingmediummustcomplywithstandardCSN077401:1992.

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2. BASICCHARACTERISTICS‐KW025W01

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DimensionaldrawingoffireplaceinsertKV025W01,withhot‐waterexchanger

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AI

OUTLETVALVE

G1/2”

INSTALLATIONDIMENSIONS

SINKG1/2“(160)

OUTPUTFROMEXCHANGERG3/4”

AFTERCOOLINGLOOPG1/2”

AIR‐OUTLETVALVEG1

2”

EXCHANGERINTAKEG3/4”PRIMARYANDSECONDARYAIR

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Removableinstallationframe.Thefireplaceinsertisfirstembeddedandthenfittedwiththedesignframe.

Thissavesalotoftroublecomparedwithinserts,wheretheframeisafixedpartoftheinsert.The

framealsoallowsaninaccuracyofapprox.8mm.Furthermore,youcanchoosefromthree

differentdepthsofinstallationframes,whichgivesyourembeddedinsertanoriginalappearance.

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Self‐closingdoor.Foryoursafety,thedoorofthefireplaceinsertisequippedwithareturnspring,which

closesthedoorifyouforgettodoso.Thispreventsthedangerousconsequencesofahotpieceof

woodfallingoutofthefireplace.Ifyouarenothappywiththissafetymeasure,foranyreason,the

springcanbeeasilyremoved.

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Doubleglazing.Thedoorofthefireplaceinsertisdoubleglazed.Theouter

glassisequippedwithamodernblackprint,andtheinnerglassis

platedwithaheatreflectivelayerreflectingheatradiationbackinto

thefireplace.Thiscombinationminimizestheradiationenteringthe

surroundingsthroughtheglazingandthusincreasesusercomfort.

Whenmovingneartheinsert,youwon’tfeelheatassharpasnear

insertswithnormalglazing.Doubleglazingwithreflectiveglassalso

maintainsthemaximumtemperatureinthefireplace,which

ensuresidealfuelcombustion.

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Combustionchamber.Thefireplaceinsertisequippedwithaschamottefurnace,whichensuresahigh

temperatureinthefireplaceandthusidealcombustion.Thefireplaceisequippedwithatilted

schamottedeflectoratthetoptoslowfluegasflow,whichcausesfluegasestochurnandthe

remainingvolatilefuelcomponentsarecombusted.Slowingfluegasesalsomakesheat

transmissiontothehot‐waterexchangermoreefficient.Inaddition,schamotteisanaffordable

materialandthereforethereisnoriskofhighinvestmentincaseitisinadvertentlydamaged.

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Inclinedgrateandashpan.Duringthecombustionprocess,ashfallsdownthroughthegrateintotheash

pan.Theashpanisdesignedasacloseableboxwithahandle.Thispreventsitspillingoutinthe

interiorwhenyoutaketheashout.

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Centralairintake(CAI)isamodernandeffectivemeansofsupplyingtheinsertwiththeairrequiredfor

combustion.1kgofwoodwith20%humidityconsumes8m³ofairforidealcombustion,i.e.foran

hourlyamountoffuel(4kg),upto30m³ofairperhourisrequired.CAIisusedwhenyoudonot

wanttouseuptheoxygeninthelivingarea.Primaryandsecondaryaircanbefullycontrolledbya

singlecontrolelement.

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CAIisconnectedbymeansofoutletsontherearand

bottomside.Whentheinsertisembeddedinmasonry,

theentireaircontrolmechanismisaccessiblefromthe

insideandoutsideoftheinsertforpossibleinspection.

Atthesame,CAIenablestheinstallationofautomatic

combustionregulation,seebelow.Youcanconnectthis

methodofairintake,butitisnotrequired.

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Preheatingcombustionair,Thefireplaceinsertisequippedwithchannelsforpreheatingairrequiredfor

combustion.Thankstothesechannelsthecombustionprocessimprovesandismoreefficient.

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Airintakeregulation.Theamountofprimaryandsecondaryaircanberegulatedusingasinglecontrol.

Primaryairfacilitatesthestartoffuelcombustionwhenlightingthefireplace;secondaryair

improvestheefficiencyofcombustionanddecreasesCOemission.

Theamountofsecondarycombustionairis

preciselydividedintoairflowingalongtheinner

glassoftheinsertandairflowingatanangle

fromaboveintothecombustionchamberofthe

fireplaceinsert.Theairflowingatanangleinto

thecombustionchamberisaveryefficient

solutiontoensurethehighefficiencyandquality

ofcombustionduringperiodswhentheinsertis

operatedinthehigheroutputrange.

Inthesecases,alargeamountofvolatile

flammablematterleavesthecombustion

chamberintothetubeplateoftheexchanger

andthestreamofairdirectedintheopposite

directiontotheblazingflamesensuresmixingof

thevolatileflammablematterwithoxygenand

itsthoroughcombustion.

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Thisfireplaceinsertensuressuchcleancombustionthatadditionaltertiaryairintakefor

combustionisnotrequired.Ifautomaticregulationofcombustionisinstalled,ittakesovercontrol

ofairintake.Theairintakeregulationsystemwasdesignedtoensurethatcombustionairintakeis

nevercompletelyshutoff.Thisisveryimportantwithregardtosafety,asotherwiseundercertain

conditions‐ifthedoorisopenedcarelessly‐fluegasesfromcombustioncouldexplode.

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Hot‐watersheathingandfluegasexchanger.Thehot‐waterexchangerisrealizedthroughanexchangerin

thesideandbackwalloftheinsertandafluegasexchanger.Theexchangerisequippedwithribs

regulatingheatingwatercirculation.Theseribsalsoincreaseexchangerstability.Theexchangeris

testedforanoverpressureof5bar;permittedworkingoverpressureis2.5bar.

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Fluegassystem.Theprincipleconsistsofthetriplepassageoffluegasthroughthetubeplateoftheflue

gassectionofthehot‐waterexchanger.Fluegasprogressivelypassesthroughthefirstrowof

tubes,whereitisdivertedintothesecondrowoftubesatthetopwiththeuseofaremovablesteel

deflector.Afterpassingthroughthesecondrow,fluegasisroutedtothethirdandlastrowoftubes

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byaninclinedschamottedeflector.Thus,fluegashasenoughtimetoefficientlytransferheatto

theexchanger.Thankstopropersizingofthecombustionchamberandtheentirefluegaswayto

theflueoutlet,KV025W01and02achievepremiumemissionparametersintermsofbothcarbon

monoxide(CO)anddustparticles,whichgohandinhandwithhighefficiencyandcombustion

quality.

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Čištění. Trubkovnicevýměníkuajehoběžnákontrolajemožnázevnitř spalovacíkomoryvložek.Pro

důkladnější(sezónní)kontroluaúdržbujsouobatypyvložekvybavenyčistícímotvorem,který

lzetěsně uzavřítkrytem.Krytje

vybavensilnouvrstvouizolace,pro

omezenítepelnéhozářenídookolí

vložky.Posejmutíkrytujsoupatrné

dvaocelovédeflektory(naobrázku

označenéčervenoubarvou).Ocelové

deflektoryjemožnédosebevzájemně

zasunoutaúplně vyjmoutzkouřové

komoryvložky,čímžjeumožněno

dokonalévyčištěníhorníčásti

výměníku.



Cleaning.Routinechecksofthetubeplatearepossiblefromtheinsideofthecombustionchamberofthe

insert.Formorethorough(seasonal)checksandmaintenance,bothtypesofinsertareequipped

withacleaningopeningthatcanbetightlyclosedwithacover.Thecoverisfittedwithathick

insulationlayertolimitheatradiationtothesurroundingarea.Afterremovingthecover,youcan

seetwosteeldeflectors(markedredinthepicture).



Coverofthe

inspectionopeningof

theexchanger

Returndeflectoro



fluegas

Hot‐waterexchanger

Schamotte

combustionchamber

Externalprintedglass

Internalreflectiveglass

Centralmirrorglass

Tiltingcast‐irongrate

Primaryand

secondarycombustion

aircontrol

Boxashpan

Aftercoolingloop

Thermalinsulation of

theexchanger

Tiltedschamotte

deflector

Thermalinsulationof

theexchanger

Primarycombustion

air

Centralairintake(CAI)



7



Thesteeldeflectorscanbeinserted

intoeachotherandcompletely

removedfromthesmokechamberof

theinsert,whichenablesperfect

cleaningofthetoppartofthe

exchanger.



Inspectiondoor.Onceembeddedinawall,accesstothecleaningopeningoftheexchangercanbeobtained

eitherusingasuitableventilationgrateorwiththeuseofthegenuineRomotopinspectiondoor.Flangesfor

theconnectionoftheintakeandoutletpipesoftheheatingcircuit,theaftercoolingloopandair‐outlet

valveareintentionallylocatedatthetopofthefireplaceinsert,nearthecleaningcover.This

arrangementnotonlyprovidescomfortableaccessformaintenanceofthefireplaceinsertitself,butalso

foranynecessarychecksandmaintenanceofheatingconnectionsandperipherals,aswellasapossible

temperaturesensorforautomaticregulation.Ifthefireplaceinsertisconnectedtothechimneyflue

usinganelbowwithacleaningopening,youcanusetheinspectiondoorforaccesstocleanfluegas

waysaswell.Thesizeoftheinspectiondoorcorrespondstothesizeoftheshallowinstallationframeof

thefireplaceinsertandcanbefittedwithanyimage.ThegenuineRomotopinspectiondoorcanbe

easilyremovedfromitsframewithouttheneedtouseanytools.



8



Aftercoolingloop.Foryourmaximumsafety,theexchangeris

fittedwithacopperaftercoolingloop,whichensures

safeandfastcoolingoftheinsert’sexchangerincaseof

overheating.Copperisoneofthebestheatconductors

andallowsthelooptoquicklydissipateexcessiveheat.

Thissituationmayoccurincaseofapoweroutageand

therebyashutdownofthecirculationpumpsofthe

heatingsystem.Theaftercoolingloopmustleadintothe

sewersystem;maximumworkingoverpressureisgiven

bytheaftercoolingvalveused.



Hot‐waterexchangerinsulation.ThehotwaterexchangeroffireplaceinsertKV025W01isequippedwith

anexternalcoverwiththermalinsulation,whichminimizesheatradiationfromtheexchangerinto

thesurroundingsofthefireplaceinsert.Alargeramountofheatthereforeremainsinthehot‐water

system.Thehigh‐qualityinsulationusedishighlyheatresistant(approximately1,000°C),haslow

heatconductivity,issafetohealthanditsfibersarebiodegradable.



Quality.Theproductionofthesefireplaceinsertsstartsfromthepreparationofintermediateproducts,

throughwelding,andendswithfinalpaintingonautomatedlinesandNCmachines.Thisprocess

guaranteeshighaccuracy,productionqualityandthequalityofconnectionmaterials.Each

fireplaceinsertundergoesatripletestoftheexchanger.Inthefirstphase,penetrationtestsare

performedafterwelding,followedbypressuretests.Afterfinalassembly,eachinsertundergoesa

pressuretestagain.Theaftercoolingloopisalsopressuretestedinawaterbath.



PressurelossofexchangerKV025W01



DependenceofboilerexchangerpressurelossonwaterflowrateΔp=f(V)

WaterflowrateV(m3/h)

pressurelossΔp(mbar)



9



BASICCHARACTERISTICS‐KW025W02



DimensionaldrawingoffireplaceinsertKV025W02,withhot‐waterexchanger



SINKG1/2“(160)

OUTLETVALVE

G1/2”

INSTALLATIONDIMENSIONS

OUTPUTFROMEXCHANGER

G3/4”

AFTERCOOLINGLOOPG1/2”

AIR‐OUTLETVALVEG1/2”

EXCHANGERINTAKEG3/4”PRIMARYAND

SECONDARYAIR

Dieses Handbuch passt für folgende Modelle

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