Rothenberger ROWELD E Series Bedienungsanleitung

CONTENTS

Brief.......................................................................................................................................................... 2

Special Description................................................................................................................................ 3

Safety....................................................................................................................................................... 4

SHD160 SHD250 SHD315 SHD 355

1. Applicable Range and Technical Parameter.................................................................................8

2.. Descriptions.......................................................................................................................................9

3.. Instruction for Use.......................................................................................................................... 11

4.. Timer and Temperature Controller.............................................................................................. 14

5.. Reference of Welding Standard（DVS2207-1-1995）............................................................16

6.. Malfunctions Analyses and Solutions......................................................................................... 17

7.Electrical draw diagram and Hydraulic schematic diagram....................................................... 21

8.Accessories list................................................................................................................................. 23

Welding parameter.............................................................................................................................. 27

SHD450 SHD500 SHD630 SHD800 SHD1000 SHD1200

1.. Applicable Range and Technical Parameter............................................................................. 38

2. Descriptions......................................................................................................................................39

3. Instruction for Use........................................................................................................................... 41

4. Timer and Temperature Controller............................................................................................... 44

5. Reference of Welding Standard（DVS2207-1-1995）.............................................................47

6. Malfunctions Analyses and Solutions.......................................................................................... 48

7.Electrical draw diagram and Hydraulic schematic diagram....................................................... 52

8.Accessories list................................................................................................................................. 54

Welding parameter.............................................................................................................................. 60

SHDS110 SHDS160A2 SHDS160A4 SHDS160B4 SHDS200A2 SHDS200A4 SHDS200B4

1. Applicable Range and Technical Parameter.............................................................................. 72

2. Descriptions......................................................................................................................................73

3. Instruction for Use........................................................................................................................... 74

4. Timer and Temperature Controller............................................................................................... 76

5.Reference of Welding Standard（DVS2207-1-1995）.............................................................. 78

6. Malfunctions Analyses and Solutions.......................................................................................... 79

7.Electrical draw diagram and Hydraulic schematic diagram....................................................... 83

8.Accessories list................................................................................................................................. 84

Guarantee Clauses..............................................................................................................................87

Brief

Along with the property of PE material continuous perfecting and raising, PE pipes are

extensively used in gas and water supply, sewage disposal, chemical industry, mine and so

on.

For more than ten years, our factory has been researching and developing SH series plastics

pipe butt fusion machine that is suit for PE, PP, and PVDF. We have fulfilled the techniques

requirements of ISO12176-1. Our products have outstanding features in convenience,

reliability, safety and lower price.

Today, our products include nine kinds and over than 20 types that can be applied to plastics

pipe construction and make fittings in workshop as follow:

* SHS series socket welder * SJC series band saw

* SHDS series manual butt fusion machine* SHG series workshop butt fusion machine

* SHD series butt fusion machine * Series special tools

* SHDA series Auto-butt fusion machine * SHM series saddle fusion machine

This manual is suit for SHD －160/250/315 plastic pipe butt fusion welding machine. It’s

suggested to read and follow carefully the following safety rules and maintenance rules before

operating the machine.

Special Description

Before operating the machine, anyone should read this description carefully and keep it well

to ensure the equipment and operator’s safety, as well as others’ safety.

2.1 The machine is used to weld pipes made from PE, PP, PVDF and can

not be used to weld material without description, otherwise the machine

may be damaged or some accident may be resulted in.

2.2 Don’t use the machine in a place with potential hazard of explosion

2.3 The machine should be operated by responsible, qualified and trained personnel.

2.4 The machine should be operated on a dry area. The protective measures should be

adopted when it is used in rain or on wet ground.

2.5 The machine is operated by 220V±10%, 50/60 Hz. If extended wire should be used, it

should have enough lead section according its length.

2.6 Before using the machine, fill 46# hydraulic oil. Make sure the hydraulic oil is enough for

working; the oil level should be 2/3 of the tank. Replace the iron oil tank cap by the red plastic

air bleed cap or the pressure can not be hold.

Safety

3.1 safety marks

The following marks are affixed to the machine:

Hot！Keep distance from parts with this sign, for they

are very hot!

Danger, Electrical shock

Parts with this sign have a danger of electricity leak.

Be careful when working here.

No approaching! Moving parts can crush. Keep

fingers, feet, arms, legs, and head out of the jaw area

between the moving tables.

Caution, injure hand

Caution, heavy

3.2 Precautions for Safety

Take care when operating and transporting the machine according to all the safety rules in this

instruction.

3.2.1 Notice when using

The operator should be responsible and trained personnel.

Completely inspect and maintain the machine per year for the safety and machine’s

reliability.

Dirty and crowed work site would not only lower working efficiency, but cause

accident easily, so it is important to keep work site clean and no other obstacles

3.2.2 Power

The electricity distribution box should have ground fault interrupter with relevant electricity

safety standard. All safety protection devices are indicated by easily understandable words or

marks.

Earthing: The whole site should share the same ground wire and the ground connection

system should be completed and tested by professional people.

3.2.3 Connection of machine to power

The cable connecting machine to power should be mechanical concussion and chemical

corrosion proof. If the extended wire is used, it must have enough lead section according to its

length.

3.2.4 Storage of electrical equipment

For the min. dangers, all equipment must be used and stored correctly as follows:

※Avoid using temporary wire not complying with standard

※Do not touch electrophorus parts

※Forbid hauling off the cable to disconnect

※Forbid hauling cables for lifting equipment

※Do not put heavy or sharp object on the cables, and control the temperature of cable

within limiting temperature (70℃)

※Do not work in the wet environment. Check if the groove and shoes is dry.

※Do not splash the machine

3.2.5 Check insulation condition of machine periodically

※Check the insulation of cables specially the points extruded

※Do not operate the machine under extreme condition.

※Check if the leakage switch works well at least per week.

※Check the earthing of the machine by qualified personnel

3.2.6 Clean and check the machine carefully

※Do not use materials (like abrasive, and other solvents) damaging the insulation easily

when cleaning the machine.

※Make sure the power is disconnected when finishing job.

※Make sure there is no any damage in the machine before reusing.

If only following above mentioned, the precaution can work well.

3.2.7 Starting

Make sure the switch of the machine is closed before powering it on.

3.2.8 Tightness of parts

Make sure the pipes are fixed correctly. Ensure that it can move well and prevent it from

sliding down.

3.2.9 Work in environment with hazards

When work in a ditch, check if there is fender which stop the earth or stones from falling down

to the machine, and also check if it has a water or other fluid leaking, if there be, the operator

may get an electric shock.

When lift the machine to ditch, the weight of the machine should be within the rated lifting

weight, and person is forbidden staying under the lifting arm.

Avoid using the machine in the environment full of paint, gas, smoke and deoil, since the

infection of eyes and respiratory tract would be caused.

Do not put the machine in a dirty place.

3.2.12 Personnel safety while working

Remove jewelry and rings, and does not wear loose-fitting clothing avoid wearing shoe lace,

long mustache or long hair that may be hooked into the machine

The following is the operation rules:

---Wear safety groove

---Wear safety shoes

---Dress work clothes

---Wear safety glasses

---Wear earmuffs

3.2.14 Untrained person is not allowed to operate the machine anytime.

3.3. Potential Dangers

3.3.1 Butt fusion machine controlled by hydraulic unit:

This machine is only operated by professional person or others with a certificate for

operation, otherwise unwanted accident maybe caused.

3.3.2 Heating Plate

The max temperature can reach 270℃, so the following things should be noticed:

------Wear safety groove

-------Never touch the surface of the heating plate

3.3.3 Planing tool

Before shaving the pipes, ends of pipes should be cleaned, especially clean the sand or other

draff crowed around the ends. By doing this, the lifetime of edge can be prolonged, and also

prevent the shavings are thrown out to danger people.

3.3.4 Basic Frame:

Make sure the pipes or fittings are fixed correctly to get the right alignment. When joining

pipes, the operator should keep a certain space to the machine for personnel safety.

Before transporting, make sure all the clamps are fixed well and can not fall down during

transportation.

Follow all the safety marks in the machine.

SHD160 SHD250 SHD315 SHD 355

1. Applicable Range and Technical Parameter

Type

SHD-160/63

SHD250/63

SHD315/90

SHD355/90

Materials

PE，PP，PVDF

Max.range of diameter

63~160mm

63~250mm

90~315mm

90~355mm

Ambient temp.

－5～45℃

Power supply

～220V±10

Total current

10A

17.5A

22.1A

26.6A

Total power

2.45KW

3.85KW

4.85KW

5.85KW

Include：Heating plate

1KW

2 KW

3KW

4KW

Planing tool motor

0.7KW IP54

1.1 KW IP54

1.1KW IP54

1.1KW

Hydraulic unit motor

0.75 kW IP54

Dielectric resistance

>1MΩ

Max. Pressure

6 MPa

Total section of

cylinders

6.26 cm2

10.98 cm2

20 cm2

Volume of oil box

Hydraulic oil

40～50（kinematic viscosity)mm2/s, 40℃

Undesired sound

<70 dB

Max.Temperature of

heating plate

270℃

Difference in surface

temperature of heating

plate

±5℃

Weight

106 kg

130 kg

202.6 kg

260 kg

* The special voltage is based on the actual voltage.

2. Descriptions

The machine consists of basic frame, hydraulic unit, heating plate, Planing tool, and support.

Figure .1

1. Heating plate

2.Support

3. Planing tool

4.Hydraulic unit

5. Basic frame

2.1 Basic Frame

Figure .2

1. Main clamp

2. Stub end device

3. Adjust screw

4. Cylinder

5. Connection

2.2 Hydraulic Unit

2.2.1 Hydraulic unit

Figure.3

1. Direction valve

2. Pressure regulation valve

3. Pressure gauge

4. Swing check valve

5. Oil tank

6. Power cable

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