Rousseau 2850 Bedienungsanleitung

Miter Saw/Planer Stand Kit

Model 2850

Assembled Unit Shown

Without Shelves & Wings

Assembled With

Shelves & Wings

OWNER’S MANUAL

IMPORTANT

Read and understand all safety guidelines and

instructions carefully before operating.

Quality Power Tool Accessories

GENERAL INFORMATION

You have purchased a Rousseau Co. MODEL 2850 MITER SAW / PLANER STAND KIT. This unit sets up quickly, and

is mobile with locking casters. It is especially useful to finish carpenters and cabinet or furniture builders.

WARRANTY

This product has a lifetime warranty to the original purchaser. The warranty applies to defects in materials and work-

manship only. We will repair or replace the product or part(s) at our discretion. This warranty does not apply to product

failure or defects due to direct or indirect misuse, abuse, negligence, accidents, alterations, repairs or lack of

maintenance. The item must be shipped prepaid to our Clarkston, WA location. If items must be returned for warranty

service, call to receive a Return Goods Authorization (RGA) number and further instruction.

SAFETY GUIDELINES

THIS SECTION CONTAINS IMPORTANT SAFETY INFORMATION CONCERNING A HAZARD THAT MAY CAUSE

SERIOUS INJURY OR DEATH, and/or damage to stand or equipment if used improperly. Please read the following

instructions very carefully.

Always follow the safety recommendations and guidelines provided by the manufacturer of

your tools. When in doubt refer to your owner’s manual.

Always set stand on level ground or floor surface,

making sure all legs are in contact with the ground or

floor. Raise wings until locked. Failure to do so could

result in sudden collapse of the wing causing injury

to the operator or to the equipment.

Always keep hands clear of hinge and pivot points.

Failure to do so could result in serious injury or loss

of fingers.

Be sure saw is bolted down securely. Failure to do

so could result in serious injury to self, saw and/or

stand.

Adjust rollers or other material support surface to level

with bed of miter saw. Failure to do so could result in

kickback, causing serious injury to self, saw and/or

stand.

When cutting small pieces use a hold down stick or

clamp work piece securely. Failure to do so could

result in kickback, serious injury to self, saw and/or

stand.

HOLD WING WITH ONE HAND WHEN RELEASING

CATCH.

TOOLS NEEDED

1. Saw

2. Measuring Tape

3. Pencil

4. 7/16”, 1/2” Wrench

5. Hammer

6. 7/16”, 1/2” Ratchet

7. Phillips Screw Driver

8. “C” Clamp

9. Drill

10. 1/4” Drill Bit

11. #8 or Similar Counter Sink Bit

12. Long Straight Edge

13. AWL

HARDWARE INCLUDED

A. 40 1/4” x 1/2” Bolts

B. 62 1/4” (K) Nuts

C. 22 1/4” x 1-1/4” bolts Flat Head Phillips

D. 4 Corner Posts

E. 2 Cross Member-Top (Front has decal)

F. 2 Center Cross Members-Front/Rear

G. 2 Bottom Cross Members Front/Rear

H. 4 Cross Members-Left/Right

I. 2 Wing Support Rod Couplers

J. 4 3” Casters

K. 2 Hinge Brackets

L. 2 Wing Support Guide

Add our optional Stop System Model 3800

M. 4 Wing Support Rods

N. 4 Corner End Caps

O. 4 5/16” x 3/4” Hex Bolts

P. 4 5/16” x 2-1/2” Carriage Bolts

Q. 4 5/16” Flat Washers

R. 4 5/16” Wing Nuts

S. 4 5/16” Lock Nuts

T. 4 Caster Brackets

U. 4 Plastic Washers

PURCHASED MATERIAL

*NOTE:

These dimensions are approximate. Take

final dimensions from inside frame after

assembly. Straightness and squareness of

stand depends on these dimensions.

36” 36”

16”

19”

Step 1

MEASURE SAW HEIGHT

Measure saw height as shown in FIG 1

Step 2

FRAME ASSEMBLY

A. Using measurement from Step 1. plus 1-3/16”, mea-

sure down from the top of all 4 corner posts (D) and

make a mark. Mount cross member (E) to corner post

using (D) bolts (A) and nuts (B). (Fig. 1) The top bolts

should go through holes nearest the marks. Thumb

tighten only at this time. Bottom bolts on cross member

(E) should be located during final adjustment.

B. Mount middle cross member (F) using bolts (A)

& nuts (B) and thumb tighten.

NOTE: Cross member (F) has the tab with a hole

in it for the underwing support. Cross member (G)

just has bolt holes.

C. Mount bottom cross member (G), caster brack-

ets (T) and thumb tighten.

D. Repeat steps (A-C) for back section using

remaining cross members and post.

Step 3

COMPLETION OF FRAME ASSEMBLY

Connect assembled sections from Step 2 with cross mem-

bers (H), Bolts (A) & Nuts (B). Cross member (H) goes

between corner post (D) and caster bracket (T). (Fig. 3)

The same bolts hold all three together. Use bottom two

holes on bottom cross member and outside holes on top

cross member. Repeat on opposite side. Thumb tighten.

FIG. 1

FIG. 2

FIG. 3

Step 4

SQUARING FRAME ASSEMBLY

A. Semi-tighten one bolt on each edge

of front before squaring.

B. Measure diagonally both ways on front

of unit. Shift frame until measure-

ments are equal. Then tighten middle

and bottom nuts. (Fig. 4)

C. Repeat A & B for back

D. Repeat A & B for both sides

Step 5

INSTALL CASTERS

Loosen the four bolts at the bottom of

one corner post (D). Push stem of a

caster (J) under caster bracket (T)

(Fig. 5). Tighten the four bolts. Repeat

for the three remaining corner posts.

Step 6

DRILLING SHELVES

A. Set shelf (AA) in frame on top cross members and center it.

(Fig. 6) Make sure shelf and frame are square. (see step 4)

For frame squaring instructions. Mark mounting hole loca-

tions on shelf with pencil.

B. Center punch each hole in center of mark with AWL.

C. Drill each hole with 1/4” drill bit.

D. Repeat Steps (A-C) for remaining 2 shelves. Shelf (BB) goes

on middle cross members and shelf (CC) goes on the bot-

tom

Shelf Mounting Holes

C-spring

Stem

FIG. 4

FIG. 5

FIG. 6

FIG. 8

Step 7

MOUNTING SHELVES

A. Secure shelf (AA) on top, (BB) in middle and (CC) on bottom. Using bolts (C) & nuts (B), thumb tighten.

B. Make sure frame is square (see step 4 for squaring instructions) then tighten shelf nuts until screw heads are

flush. Top cross members (E) should still be loose on corner posts.

C. Put end caps (N) on top of each corner post.

Step 8

DRILLING & MOUNTING WINGS

A. Lay wing down with high side of any crown in center

facing up. Mark two lines on wings, one length wise

down center of wing and one 1-1/16” from end oppo-

site bevels. Make sure lines are perpendicular. (Fig.7)

B. Locate bracket (K) with slots centered over short line

and centered between slides. (see Fig. 9) “C” clamp

in place. Drill two 1/4” holes through wing using holes

in bracket as a guide.

C. Mount hinge bracket (K) using 2 bolts (C) and nuts

(B) tighten nuts until screw heads are flush. Remove “C” clamps.

D. Repeat (A-C) on other wing.

E. Attach wings by inserting 5/16”

hex bolt (O) through top hole in

corner post (D), through plastic

washer (U), through hinge bracket

(K) and into lock nut (S) on all four

corners of stand. (Fig. 8) Tighten

nuts until there is no movement but

wing will still pivot freely.

F. Invert stand with wings extended on a flat surface.

G. Assemble the two wing support rods (M) by inserting ends of rods

(M) into coupler (I) under wing support guide (L). Squeeze opposite ends

together and insert each end into holes in middle cross member (F). (Fig.

H. Position wing support guides (L) centered over long line on wing and up against

wing support rod coupler in the locking position shown. (Fig. 9) Mark center of

three slots of each guide on wing.

I. Center punch the center of each mark

with AWL.

J. Drill each hole with 1/4” drill bit. Wings

may be lifted to provide clearance for drill.

K. Mount guide (L) to each wing using bolts

(L) against wing supports (M) with wings

on a flat surface. Drill 1/4” holes in cen-

ter of slots. Insert flat head screws from

other side. Hold guide tight against sup-

ports until end of wings by frame just

starts to lift. Tighten nuts until screw

heads are flush.

Bevel To Clear Casters

NOTE: High Point Of any Crown In Center

Should Face Up

Wing Center Line

FIG. 7

FIG. 9

NOTE: Nuts, Bolts and

frame not shown

Center Line

3215

MOUNTING THE MITER SAW (FIG. 10)

Step 1

WING & SHELF ADJUSTMENT

A. Set saw onto stand and place a straight

edge across the saw.

B. If the top of the saw bed is not flush with the

top of the wings loosen the nuts securing

the top cross member (E) at one corner.

Adjust to desired height, tighten nut and

repeat at other three corners. Remove saw

from top shelf to allow easier adjusting.

C. If the top of the wings are not level with the

top of the saw bed they can be adjusted by

loosening the three screws in the wing sup-

port guide (L). Align & tighten screws. Re-

peat on opposite wing.

Step 2

MOUNTING THE SAW (FIG. 11)

A. Move saw until the back of the base is ap-

proximately even with the back edge of the

top shelf.

B. Center saw left to right.

C. Adjust saw fence parallel to back of stand

and wings by placing or clamping straight

edge against face of saw’s fence and

adjusting the saw until an equal distance

between the back of both wings and the

straight edge is obtained.

D. Move blade as far left and right as possible

to check clearance for handle etc. Some

saws may require offsetting the saw to al-

low for proper clearance.

E. Mark saw mounting hole location with a

pencil. Remove saw and punch the

center of each mark. Drill holes and fasten

saw securely according to your saw manual

specifications. Using the 5/16” x 2-1/2” car-

riage bolts (P) with 5/16” Flat washer (2)

and either 5/16” Wing nuts (R) or 5/16” lock

nuts. (S)

Step 3

MOUNTING WING FENCES (EE) (FIG. 12)

A. Mark each wooden fence at 2” & 12” in from

both left & right hand sides

B. Drill both fences at each mark with a #8

counter sink bit.

C. Using a straight edge for accuracy, mount

fences in line with the saw bed using 1-1/2”

deck screws.

OR INSTALL MODEL 3800 STOP SYSTEM

See installation instructions included with

3800 stop system

FIG. 10

FIG. 11

FIG. 12

2850 REV. 08-05

1718 13th Street Clarkston, WA 99403

800-635-3416 • 509-758-3954 • Fax 509-758-4991

email:[email protected] • www.rousseauco.com

MOUNTING PLANER

Step 1

WING & SHELF ADJUSTMENT

A. Set planer onto stand.

B. Move planer until it is centered in both the left and right as well as front to back directions.

C. Raise and lower the wings to make sure they clear each other. For minor interference, the 2850 wing can be

notched or the planer wing trimmed to fix this problem. For planers well over 28 inches in wingspan but less than

13 ½ inches wide, the 2851 HINGE SET is an option. See installation instructions included with 2851 Hinge Set.

D. After wings have been fixed to clear each other, place a straight edge across the planer wing and stand wing on

one side of the planer.

E. If the top of the planer wing and stand wing are not flush, loosen the nuts securing the top cross member (E) at

one corner. Adjust to desired height, tighten nut and repeat at other three corners. Removing Planer from top shelf

to allow easier adjusting.

F. If the top of the 2850 wings are not level with the planer wings, they can be adjusted by loosening the three

screws in the wing support guide (L). Level the 2850 wing and tighten screws. Repeat for opposite wings.

Step 2

MOUNTING THE PLANER

A. Move planer until it is again centered in both the left and right as well as front to back directions.

B. Mark planer mounting hole locations with a pencil. Remove planer and punch the center of each mark. Drill

holes and fasten planer securely according to your planer manual specifications. Four 5/16" x 2-1/2 Carriage

bolts, four 5/16" flat washers and four 5/16" wing nuts are included with the planer for mounting and fit most

applications.

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