Rowley NSG10 Installations- und Betriebshandbuch

IMPORTANT:

Drop 3 drops of oil into the stapler air inlet

BEFORE  rst use. See page 2.

Please read the safety, operation and maintenance

instructions BEFORE using the Air Stapler.

Safety, Operation & Maintenance Instructions

Long & Short Nose Upholstery Air Stapler (NSG10 & NS11)

Upholstery Air Stapler (NSG10):

Short Nose Upholstery Air Stapler (NS11):

Fig. 1 Nose (Staple Discharge Area)

Trigger Safety

Trigger

Air Inlet

Magazine

Cover Latch

Fig. 2

SPECIFICATIONS:

- Operating air pressure range: 70 ~ 100 psi.

- Fastener type: 22 gauge  ne wire 71 series staples.

- Fastener leg length range: ¼" to ⅝"

- NSG10 and NS11 staplers use the same fasteners

Rowley Company sells (SKU# NS32/E, NS33/E,

NS34/E, NS35/E).

- House  tting: ¼" NPT Milton

- Magazine capacity: 160 staples

APPLICATIONS:

- For upholstery: cornice boards, head boards, sofas,

chairs, ottomans, upholstered walls, etc.

- For Window treatment: covering dust boards,

mounting soft treatments to dust boards, etc.

IMPORTANT:

This manual contains safety warnings, operation, maintenance,

parts lists and diagrams. Keep the manual in a safe place for future

reference. The instructions will help you maximize the service life of

your stapler.

Safety Instructions:

1. Do not use oxygen, flammable gas, or any other type of gas as a

power source. Use regulated and filtered compressed air only.

2. Do not use gasoline or any other flammable liquid to clean the tool.

3. Do not exceed the maximum operation air pressure of 100 psi.

4. Always disconnect the tool from the air supply before loading

staples, clearing a jam or servicing.

5. Always disconnect the tool from the air supply when not in

operation. Never leave tool unattended while connected to air

supply.

6. Do not carry tool by hose or move tool by pulling hose. Keep

hose away from heat, oil, solvents and any sharp edges. Replace

any damaged, weak or worn hoses.

7. Do not use tool as a hammer. Do not drop, drag or throw tool. If

tool is dropped, discontinue use and carefully examine for any bent,

cracked or broken parts. Listen for air leaks. Do not use tool until the

damage is repaired.

8. Always wear safety glasses and ear protection when using tool.

9. When connecting tool to air supply, only use a coupling that will

release all air pressure from the tool when disconnected.

10. Do not point the tool at yourself or at any person. Always

assume that the tool is loaded and powered. Never engage in

horseplay.

11. Keep hands, or any body parts away from the stapler nose area

when the tool is connected to the compressed air.

12. Do not drive a staple on top of another staple.

13. Turn the trigger safety so the stapler will not fire accidentally

when connecting or disconnecting tool to compressed air.

14. Always keep firm footing when using tool.

15. Do not modify or disable trigger safety.

16. Do not modify any part of tool.

17. Keep tool out of reach of children.

Air Exhaust

The following diagram shows a simple compressed air set-up.

Connect a filter to air compressor through a straight air hose. Connect the stapler to the filter with a coiled

air hose. Straight air hose is ideal for long distances. A coiled air hose gives the user more freedom while using

stapler and is safer when the tool is not in use. Use quick couplers for easy connecting/disconnecting. Make sure

all the air hoses are rated with working pressure exceeding 200 psi. The air compressor usually has two air pres-

sure gauges: One indicates the tank pressure; the other output air pressure. Use the regulator knob to adjust the

output air pressure starting at 70 psi and increase if necessary.

The filter removes moisture and debris from compressed air and protects the interior parts of the stapler

from unnecessary wear (Fig 3). Without filter, the stapler may shoot rusty water. The rusty water is from the tank.

Empty water from the tank regularly by following the air compressor manufacturer's instruction.

OPERATION INSTRUCTIONS:

1) Set up Compressed Air:

An in-line lubricator and regulator can also be added as shown in Fig. 4.

The in-line lubricator is a convenient way to lubricate the tool. If an in-line lubricator is installed, do not lu-

bricate the stapler manually. Check the lubricator's oil level frequently. The air pressure regulator regulates output

air pressure. It is better than the one on the air compressor since it is closer to the tool.

A separate regulator is especially useful when there are several tools connected to the same air compres-

sor, or when the air hose spans a long distance. Always install an air regulator as close to the tool as possible.

2) Lubricate The Stapler:

Note: Stapler requires lubrication before first time use, or after a long period of no use.

1. Disconnect the stapler from air supply.

2. Turn the stapler so that air inlet faces up. Squeeze three drops of pneumatic oil into the air inlet (Fig. 5).

3. Wipe off any excess oil at the exhaust cap.

4. Connect the stapler to the compressed air. Without loading staples, press trigger several

times to shoot empty, wipe off any excess oil.

Note: Use pneumatic oil only. If the stapler is not connected to an in-line lubricator, it needs to be

lubricated regularly. Add one or two drops of oil at the start of each work day.

If tool is connected to an in-line lubricator, manual lubrication is not needed.

Warning: If the stapler is not sufficiently oiled, the piston blade may stick and misfire. Fail to oil the

stapler may damage the tool.

Warning: Over oiling can damage O-rings and cause air leak.

OIL

Exhaust Cap

Fig. 5

Fig. 4

Fig. 3

Regulator (adjust air pressure here)

Filter

In-line Lubricator

(optional)

Filter

Tank

Air Compressor

Tank Pressure Indicator

Output Pressue Indicator

Regulator Knob

(adjust air pressure here)

Straight Air HoseCoiled Air Hose

Quick Coupler

OPERATION INSTRUCTIONS (cont.):

3) Make Sure All the Screws Are Tight:

Make sure the screw holding the L bracket (Fig. 6) is

tight. If not, tighten it. If the screw is missing, it may

be found at a home center. Its size is a M4x0.7x6

metric screw.

4) Load Staples (Fig. 7):

1. We strongly suggest using staples from Rowley

Company. See size chart below.

2. Make sure tool is not connected to air supply.

3. Turn tool upside down. Depress the magazine latch,

and magazine cover will slide open.

4. Drop in a strip of staples with staple legs pointing up.

5. Push the magazine cover forward until latch catches.

Staples:

The following Rowley Company staples fit both NSG10

and NS11.

5) Shoot Staples:

Caution: Always wear safety glasses and ear plugs.

1. Connect the stapler to the air supply.

2. Regulate air pressure starting at 70 psi.

3. Rotate trigger safety to the side. Test stapling action

by driving a few staples into a piece of wood.

Note: Do not press the stapler firmly against the

stapling surface to fire staples. The compressed

air is sufficient to drive the staples in. Just lightly

rest the stapler nose against the stapling surface

and press the trigger. Pressing stapler firmly

against the surface will cause the staples to

penetrate too deep, cut fabrics and could

damage both stapling surface and stapler

piston. Apply slightly more pressure only when

stapling through very thick layers of fabrics to wood.

4. If staples are still driven too deep, first try to tilt the

stapler slightly, so stapler nose is at an angle from

the stapling surface.

5. If staples do not penetrate sufficiently, especially

when stapling into hardwood or if stapler misfires

occasionally, or the piston does not return to full up

position at the end of cycle, the air pressure may be

too low. Adjust regulator to increase air pressure

gradually and try again.

Warning: Do not exceed maximum operating pressure

of 100 psi.

6. After use, always disconnect stapler from air supply

and unload the staples.

Fig. 7

Stock # Leg Length Approx. Leg Length

NS32/E 6mm 1/4"

NS33/E 10mm 3/8"

NS34/E 13mm 1/2"

NS35/E 16mm 5/8"

Insert staples

(legs up)

Press latch

to open cover

Fig. 6

Problem: Possible Cause: Corrective Action:

1) Trigger can not be

depressed.

Trigger safety is in the way. Turn the trigger safety to the side.

Warning: Do not remove or tamper with the trigger safety. It is there to

prevent accidental ring.

2) Stapler res but does

not shoot staples.

2. Air pressure is too low. Make sure staples are loaded correctly in the stapler (Fig. 7).

Adjust the regulator to increase output air pressure.

The optimum air pressure range for each stapler may vary. It also de-

pends on the type of wood one is stapling into.

Warning: Do not exceed maximum operating pressure of 105 psi.

Note: Most air compressors have two gauges: one gauge displays

the tank pressure and the other indicates the stepped down output air

pressure. After turning on the air compressor, wait until the air compres-

sor cuts off and the tank gauge stabilizes, then adjust the regulator. Set

initial air pressure to 70 psi and increase by 5 lb. increments until correct

pressure is achieved.

Caution: A faulty gauge or regulator may give incorrect pressure reading.

The only way to test this is to replace the gauge and/or the regulator.

3. Worn or cracked washer. Open the stapler magazine cover, remove the staples and shoot the

stapler several times while the magazine cover is open. If the piston

blade does not retract fully (totally disappears into the stapler body) at the

end of the cycle, it is very likely that the washer is worn and need to be

replaced. See How to Replace Washer or call Rowley Company.

4. Stapler has an air leak. Listen carefully for any air leak from the stapler. If air leak is detected from

air inlet plug, unscrew the inlet plug, wrap a strip of Teon® sealing tape

around the threads, screw in the inlet plug. If air leaks from other parts of

the stapler, call Rowley Company for further information.

Note: A burst of air follows each shooting cycle. This is normal.

5. Damaged piston. A damaged piston blade often damages the bumper.

Replace both (See How to Replace Piston and

Bumper), or call Rowley Company.

3) Stapler does not fully

drive staples.

1. Air pressure is too low. See corrective action for problem (2).

4) Piston blade appears

stuck, or sticking out of

the nose when not shoot-

ing, or stapler cycles

sluggishly.

1. Stapler does not have

adequate lubrication.

Add 2 drops of pneumatic lubricating oil through the stapler air inlet, or

install an in line lubricator and make sure the oil level in the lubricator is

adequate.

Note: Add one to two drops of oil at the start of each work day.

5) Stapler drives the

staples too deep and/

or damages the stapling

surface or cuts fabric or

make the fabric appear

buckled.

1. Operator presses the

stapler too rmly against the

stapling surface.

Unlike an electrical stapler, one does not need to and should not hold the

stapler rmly against the stapling surface. Rest the stapler nose lightly on

the stapling surface, then press the trigger. If the staples are still too deep,

tilt the stapler slightly, so stapler nose is at an angle from the stapling

surface.

Caution: Pressing hard on the stapler will not only damage the stapling

surface but could also damage the stapler piston and shorten the stapler

life.

TROUBLESHOOTING:

Problem: Possible Cause: Corrective Action:

6) Stapler intermittently

misres staples

1. Worn washer See corrective action for problem (2).

2. Incorrect staples. Check the staples, make sure the correct staple type is loaded in the

stapler.

3. Debris in magazine cham-

ber prevents pusher from

pushing staples forward

smoothly.

Slide the magazine cover off the stapler (See Step 1 &

2in How to Replace Pusher and Pusher Spring).

With a soft cloth or air gun, clean the pusher, magazine chamber and the

magazine cover.

4. Worn pusher and/or push-

er spring.

See How to Replace Push and Pusher Spring. Or call Rowley

Company.

5. Low air pressure See corrective action for problem (2).

7) Staples appear stuck.

Staples are not feeding

properly

1. Incorrect staples. See corrective action for problem (6).

2. Debris in magazine

chamber.

See corrective action for problem (6).

3. Worn pusher and/or push-

er spring.

See corrective action for problem (6).

8) Stapler is jamming 1. Incorrect staples. See corrective action for problem (6).

2. Debris in magazine

chamber.

See corrective action for problem (6).

3. Shooting one staple on

top of another staple

Do not shoot one staple over other staples.

4. Worn pusher and/or push-

er spring.

See corrective action for problem (6).

5. Staples jam in the nose

tip.

The driver guide (part # 32) is bent or the latch spring (part # 39) is too

loose. Call Rowley Company.

9) Stapler has an air leak See corrective action for problem (4).

10) Stapler spits water

and/or rust

1. Air compressor tank has

condensation water and/or

is rusted.

Empty out the air compressor tank and purge the air supply line according

to the manufacturer’s instruction. Add a lter to the compressed air line

(Fig. 3).

11) Stapler magazine cov-

er slides off the stapler.

Pusher and pusher spring

falls out.

1. The screw holding the L

bracket is loose and falls off.

See How to Replace Pusher and Pusher Spring. Or call Rowley Co.

To prevent this problem from happening again, check the screw (Fig. 6,

page 3) before use and make sure the screw is tight.

TROUBLESHOOTING (Cont.):

Fig. 8

Fig. 9

Fig. 11

Fig. 12

Fig. 13

Fig. 10

With use, the pusher and pusher spring will be worn and need

to be replaced. Call Rowley Company to order the parts.

REPAIR & MAINTENANCE INSTRUCTIONS:

How to Replace Pusher and Pusher Spring

1. Undo the screw (Fig. 8) and remove the L bracket holding

the magazine cover.

2. Press the magazine latch (Fig. 9) to slide the

magazine cover off the stapler.

Look closely inside the magazine cover slot, at the nose

end, there is a tension roller for the pusher spring to go

around. In the bottom of the magazine cover slot there is a

hook for hooking one end of the pusher spring. Spring goes

around the tension roller and the other end of the pusher

spring connects to the hook on the pusher. See (Fig. 10).

3. Thread the spring behind and around the tension

roller into the magazine cover slot (Fig. 11).

4. Connect one end of the spring to the hook on the

pusher (Fig. 12).

5. Use a straightened paper clip or a T-pin to pull the

other end of spring out of the magazine cover slot,

while rmly holding the pusher (Fig. 13).

This end will be connected to

magazine cover slot hook in

Step 6.

Thread spring

around the

tension roller

This end will be

connected to the

pusher in Step 4.

Spring Go Around

Tension Roller

Magazine Cover

Pusher Spring

Pusher Hook

Pusher

Connect the other

end to Pusher

Hook Connect one

end of spring to

the Magazine

Cover Hook

6. Hold the pusher  rmly in one hand, with the other hand,

slightly stretch the spring, bend slightly, and hook the

spring onto the hook in the magazine cover slot

(Fig. 14). be careful not to over stretch the spring.

Fig. 14

7. Now one end of the spring is connected to the hook

in the magazine cover slot (Fig. 15-(1)) and the other

end goes around the tension roller and hooked on to

the pusher (Fig. 15-(2)).

Slide the magazine cover on the stapler while

pressing the magazine latch (Fig. 9)

Replace the bracket and fasten in the screw (Fig. 8).

How to Replace Other Parts

With use, some parts may break or

wear out. See the table below for stock

numbers of most replacable parts.

Order Lubricant Syringe (AS65) also.

AS65 will be used in the following steps.

NSG10 NS11

Piston NSG10/P15 NS11/P13

Bumper NSG10/P16 NS11/P14

Washer NSG10/P19 NS11/P17

Metal Washer NSG10/P20 no metal washer

Stapler

Parts

1. Unscrew the three bolts as shown in Fig. 16.

To remove the screw at the back end of the stapler,

use a wrench to keep the nut from spinning (Fig. 17).

Fig. 15

Fig. 16

(2) (1)

Piston

Bumper Washers

Fig. 17

3. Unscrew the four bolts as shown in Fig. 19.

2. Remove the magazine/nose assembly (1) and

washers (2) (Fig. 18).

4. Remove the bolts (1) and exhaust cap (2). Carefully

remove the entire cylinder cover assembly (3), so the

parts do not fall apart. Remove the sealing gasket (4).

If the parts fall apart, see the diagram in Step 10 on

page 9 to reassemble. 7. Make sure the new piston is clean. Apply lubricant

grease (AS65) to the disk part of the piston, especially

around the O-ring. Insert the piston, and make sure

that the blade is oriented in the correct direction (As

indicated by the arrow in Fig. 23).

6. Apply small mount of lubricant grease (AS65) to the

outer surface of a new bumper. Place the new bumper

into the bottom of the cylinder.

Insert the cylinder into the stapler. Push the cylinder

down and make sure it is all the way down inside the

stapler body (Fig. 22).

5. Pull the piston (1) out. A pair of pliers can be helpful.

Wrap the jaws of a pair of pliers with fabrics and pull

the cylinder (2) out with a slight twist. Remove the

old bumper (3) from the bottom of the cylinder.

(2) (1)

Fig. 18

Fig. 19

Fig. 20

(1)

(2)

(3)

(4)

(2)

(1)

(3)

Fig. 22

Fig. 21

Grease here

Fig. 23

Grease here

10. Make sure the entire cylinder cover assembly is intact, all

the parts are on, including compressed spring (3), rectangle

washer (4), cylinder cover (5), O-Rings (6 & 7), piston stop

(8) and sealing gasket (17). Place the cylinder cover

assembly on as shown (Fig. 26).

Fig. 26

11. Place the exhaust cap on as shown (Fig. 27).

12. Insert the four bolts. Tighten the bolts while

pressing down the exhaust cap. Connect the stapler

to the compressed air. Try to shoot a few staples.

Make sure there is no air leak.

Fig. 28

Fig. 27

Cylinder Cover

Assembly

8. Make sure the new washers are clean, free of any

debris or cracks. Apply lubricant grease (AS65)

around the outer edge of the new rubber washer.

First place the new rubber washer, then the metal

washer on the stapler and make sure the washers are

oriented properly (See Fig. 24).

9. Replace the magazine/nose assembly as shown. Take

care to line up the piston blade with the slot in the

magazine/nose assembly. Be careful not to bend the

piston blade. Do not force! Replace and tighten the

three screws as shown below.

Fig. 24

Grease

Fig. 25

-10-

• The warranty covers material and workmanship

defects of the Long and Short Nose Upholstery

Stapler (NSG10 & NSG11) sold by Rowley Co.

• The warranty period is 90 days from the date of

purchase.

• During the warranty period, replacements or repairs (at

Rowley Co.’s discretion) of the tool will be made free

of charge.

• The warranty does not cover damages by accident,

misuse or due to using staples not recommended by

Rowley Co. Unauthorized repair or modification of the

tool will void the warranty.

• After warranty period expires, customers can still

receive repair services from Rowley Co. The

customer will be charged the labor and parts cost.

• To receive the repairs or replacements under

warranty or to obtain repair services after warranty

period expires, the tool must be returned to Rowley

Co. at the customer’s expense.

• The user of the tool must read and understand the

safety, operation and instructions. Rowley Co. is not

liable for any personal injuries or material damages

associated directly or indirectly with using this tool.

Limited Warranty

# Part Name

1 Bolt M5X50

2 Exhaust Cap

3 Compression Spring

4 Rectangle Washer

5 Cylinder Cover

6 O-Ring 11.7X2.4

7 O-Ring 26.2X2.4

8 Piston Stop

9 Bumper Washer

10 O-Ring 21.3X3

# Part Name

11 O-Ring 29.2X3.55

12 O-Ring 20.3X3

13 Cylinder

14 O-Ring 2.65X18

15 Piston Assembly

16 Bumper

17 Sealing Gasket

18 Gun Body

19 Rubber Washer

20 Metal Washer

# Part Name

21 Rectangle Washer

22 Trigger Valve Seat

23 Valve Stem Spring

24 Trigger Valve Stem

25 O-Ring 5X1.5

26 Trigger Valve Guide

27 O-Ring 11.2X2

28 Trigger Safety

29 Compression Spring

30 Step Pin

# Part Name

31 Trigger Lever

32 O-Ring 1.7X2

33 Bolt M5X20

34 Spring Washer 5

35 Driver Guide

36 Spacer

37 Fixed Magazine

38 L-Bracket

39 Bolt M4X6

40 Bolt M4X16

# Part Name

41 Movable Magazine

42 Pusher

43 Tension Roller

44 Roller Pin

45 Pusher Spring

46 Step Pin

47 Latch

48 Latch Spring

49 Support

50 Spring Washer 4

# Part Name

51 Self-lock Nut M5

52 Rubber Handle Sleeve

53 O-Ring 35.5X2.3

54 End Cap

55 Air Inlet Plug

56 Air Inlet Cover

Parts Diagram & List for NSG10:

- The warranty covers material and workmanship defects

of the Long and Short Nose Upholstery Stapler

(NSG10 & NS11) sold by Rowley Company.

- The warranty period is 90 days from the date of

purchase.

- During the warranty period, replacements or repairs (at

Rowley Company’s discretion) of the tool will be made

free of charge.

- The warranty does not cover damages by accident,

misuse or due to using staples not recommended by

Rowley Company. Unauthorized repair or modication

of the tool will void the warranty.

- After warranty period expires, customers can still

receive repair services from Rowley Company. The

customer will be charged the labor and parts cost.

- To receive the repairs or replacements under

warranty or to obtain repair services after warranty

period expires, the tool must be returned to Rowley

Company at the customer’s expense.

- The user of the tool must read and understand the

safety, operation and instructions. Rowley

Company is not liable for any personal injuries or

material damages associated directly or indirectly

with using this tool.

PARTS DIAGRAM & LIST FOR NSG10:

Limited Warranty

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