Royal R-3500TR Montageanleitung

Installers Guide

544-981D 3/00

- Do not store or use gasoline or other flam-

mable vapors and liquids in the vi inity of this

or any other applian e.

-What to do if you smell gas

 Do not try to light any applian e.

 Do not tou h any ele tri al swit h.

 Do not use any phone in your building.

 Immediately all your gas supplier from a

neighbor's phone. Follow the gas supplier's in-

stru tions.

 If you annot rea h your gas supplier, all the

fire department.

- Installation and servi e must be performed by a

qualified installer, servi e agen y, or the gas

supplier.

WARNING: IMPROPER INSTALLA-

TION, ADJUSTMENT, ALTERATION,

SERVICE OR MAINTENANCE CAN

CAUSE INJURY OR PROPERTY DAM-

AGE. REFER TO THIS MANUAL. FOR

ASSISTANCE OR ADDITIONAL IN-

FORMATION CONSULT A QUALIFIED

INSTALLER, SERVICE AGENCY, OR

THE GAS SUPPLIER.

Underwriters

Laboratories Listed

READ THIS MANUAL BEF RE INSTALLING R

PERATING THIS APPLIANCE. THIS INSTALLERS

GUIDE MUST BE LEFT WITH THE APPLIANCE F R

FUTURE REFERENCE.

1. This appliance may be installed in an after-

market, permanently located, manufactured

(mobile) home, where not prohibited by lo-

cal codes.

2. This appliance is only for use with the type

of gas indicated on the rating plate. This

appliance is not con ertible for use with

other gases, unless a certified kit is used.

WARNING: IF THE INFORMATION

IN THESE INSTRUCTIONS IS NOT

FOLLOWED EXACTLY, A FIRE OR

EXPLOSION MAY RESULT CAUS-

ING PROPERTY DAMAGE, PER-

SONAL INJURY, OR DEATH.

This product is covered by one or more of the following patents: (United States) 4, 2,9 3; 4,408,594; 4,422,426; 4,424,792; 4,520,79 ; 4,793,322;

,852,548; 4,875,464; 5,000, 62; 5,0 6,609; 5,076,254 5, 9 ,877; 5,2 8,953; 5,328,356; 5,429,495; 5,452,708; 5,542,407; 5,6 3,487; (Australia)

543790; 586383; (Canada) , 23,296; ,297,746; 2, 95,264; (Mexico) 97-0457; (New Zealand) 200265; or other U.S. and foreign patents pending.

Models:

R-3500TR

R-3500TRH

R-4500TR

R-4500TRH

R-6500TR

Please contact your Royal Fireplaces dealer for any

questions or concerns. For the number of your nearest

Royal Fireplaces dealer, please call 1-800-3 3- 484.

Hearth Technologies Inc.

20802 Kensington Blvd., Lakeville, MN 55044

SAFETY AND WARNING INFORMATION

READ and UNDERSTAND all instructions carefully before starting the installation.

FAILURE TO FOLLOW these installation instructions may result in a possible fire

hazard and will void the warranty.

Prior to the first firing of the fireplace, READ the Using Your Fireplace section of the

Owners Guide.

DO NOT USE this appliance if any part has been under water. Immediately CALL a

ualified service technician to inspect the unit and to replace any part of the control

system and any gas control which has been under water.

THIS UNIT IS NOT FOR USE WITH SOLID FUEL.

Installation and repair should be PERFORMED by a ualified service person. The

appliance and venting system should be INSPECTED before initial use and at least

annually by a professional service person. More fre uent cleaning may be re uired due

to excessive lint from carpeting, bedding material, etc. It is IMPERATIVE that the units

control compartment, burners, and circulating air passageways BE KEPT CLEAN to

provide for ade uate combustion and ventilation air.

Always KEEP the appliance clear and free from combustible materials, gasoline, and

other flammable vapors and li uids.

NEVER OBSTRUCT the flow of combustion and ventilation air. Keep the front of the

appliance CLEAR of all obstacles and materials for servicing and proper operations.

Due to the high temperature, the appliance should be LOCATED out of traffic areas

and away from furniture and draperies. Clothing or flammable material SHOULD NOT

BE PLACED on or near the appliance.

Children and adults should be ALERTED to the hazards of high surface temperature

and should STAY AWAY to avoid burns or clothing ignition. Young children should be

CAREFULLY SUPERVISED when they are in the same room as the appliance.

These units MUST use one of the vent systems described in the Installing the

Fireplace section of the Installers Guide. NO OTHER vent systems or components

MAY BE USED.

This gas fireplace and vent assembly MUST be vented directly to the outside and

MUST NEVER be attached to a chimney serving a separate solid fuel burning

appliance. Each gas appliance MUST USE a separate vent system. Common vent

systems are PROHIBITED.

INSPECT the external vent cap on a regular basis to make sure that no debris is

interfering with the air flow.

The glass door assembly MUST be in place and sealed, and the trim door assembly

MUST be in place on the fireplace before the unit can be placed into safe operation.

DO NOT OPERATE this appliance with the glass door removed, cracked, or broken.

Replacement of the glass door should be performed by a licensed or ualified service

person. DO NOT strike or slam the glass door.

The glass door assembly SHALL ONLY be replaced as a complete unit, as supplied

by the gas fireplace manufacturer. NO SUBSTITUTE material may be used.

DO NOT USE abrasive cleaners on the glass door assembly. DO NOT ATTEMPT to

clean the glass door when it is hot.

Turn off the gas before servicing this appliance. It is recommended that a ualified

service technician perform an appliance check-up at the beginning of each heating

season.

Any safety screen or guard removed for servicing must be replaced before operating

this appliance.

Table of

Contents

Safety and Warning Information ................................ 2

Section 1: Approvals and Codes ............................... 4

Approval Listings and Codes .................................... 4

Appliance Certification ............................................... 4

Installation Codes ...................................................... 4

High Altitude Installations ........................................... 5

Section 2: Getting Started ......................................... 6

Introducing the Royal Fireplaces ............................... 6

Pre-installation Preparation ....................................... 6

Section : Installing the Fireplace ........................... 10

Step 1 Locating the Fireplace ............................... 10

Step 2 Framing the Fireplace ............................... 11

Step 3 Installing the Vent System ......................... 12

A. Vent System Approvals ......................... 12

B. Installing Vent Components................... 30

C. Vent Termination ................................... 36

Step 4 Positioning, Leveling, and

Securing the Fireplace .............................. 41

Step 5 The Gas Control Systems ......................... 41

Step 6 The Gas Supply Line ................................. 42

Step 7 Gas Pressure Requirements .................... 43

Step 8 Wiring the Fireplace .................................. 44

Step Finishing .................................................... 46

Step 10 I

nstalling Trim, Logs, and Ember Materia

l ... 47

Installing the Trim ...................................... 47

Positioning the Logs .................................. 48

Placing the Ember Material ....................... 48

Step 11 Before Lighting the Fireplace ..................... 50

Step 12 Lighting the Fireplace ................................ 50

After the Installation ................................... 50

Section 4: Maintaining and Servicing

Your Fireplace ........................................ 51

Section 5: Replacement Parts

and Accessories ...................................... 5

Replacement Parts ................................................. 53

Accessories ............................................................ 58

u = Contains updated information.

Approval Listings

and Codes

Appl ance Cert f cat on

The Royal Fireplaces models discussed

in this

Installers Guide have been tested to certification

standards and listed by the applicable laboratories.

CERTIFICATION

MODEL LABORATORY TYPE STANDARD

R-6500TR Underwriters Direct Vent ANSI Z21.50CGA2.22

Laboratories Gas Fireplace

R-4500TR Underwriters Direct Vent ANSI Z21.50 CGA2.22

Laboratories Gas Fireplace

R-4500TRH Underwriters Direct Vent ANSI Z21.88 CGA2.33

Laboratories Gas Fireplace

Heater

R-3500TR Underwriters Direct Vent ANSI Z21.50CGA2.22

Laboratories Gas Fireplace

R-3500TRH Underwriters Direct Vent ANSI Z21.88 CGA2.33

Laboratories Gas Fireplace

Heater

NOTE: ALL MODELS ARE UL LISTED TO UL307B, THE STANDARD

FOR GAS-BURNING HEATING APPLIANCES FOR MANUFACTURED

HOMES AND RECREATIONAL VEHICLES.

Installat on Codes

The fireplace installation must conform to local codes. Before installing the

fireplace, consult the local building code agency to ensure that you are in

compliance with all applicable codes, including permits and inspections.

In the absence of local codes, the fireplace installation must conform to the

National Fuel Gas Code ANSI Z223.1 (in the United States) or the CAN/CGA-

B14 Installation Codes (in Canada). The appliance must be electrically

grounded in accordance with local codes or, in the absence of local codes with

the National Electric Code ANSI/NFPA No. 70 (in the United States), or to the

CSA C22.1 Canadian Electric Code (in Canada).

These models may be installed in a bedroom or bed-sitting room in the U.S.A.

and Canada.

Approvals

and Codes

H gh Alt tude Installat ons

U.L. Listed gas fireplaces are tested and approved for elevations from 0 to

2,000 feet in the U. S. A. and from 0 to 4,500 feet in Canada.

When installing this fireplace at an elevation above 2,000 feet (in the United

States), it may be necessary to decrease the input rating by changing the

existing burner orifice to a smaller size. Input should be reduced four percent

(4%) for each 1,000 feet above sea level, unless the heating value of the gas

has been reduced, in which case this general rule will not apply. To identify the

proper orifice size, check with the local gas utility.

When installing this fireplace at an elevation between 2,000 and 4,500 feet (in

Canada), the input rating must be reduced by ten percent (10%).

When installing this fireplace at an elevation above 4,500 feet (in Canada),

check with local authorities.

Consult your local gas utility for assistance in determining the proper orifice for

your location.

Getting

Started

Introducing the

Royal Fireplaces

Royal Fireplaces direct vent gas fireplaces are

designed to operate with all combustion air

siphoned from outside of the building and all

exhaust gases expelled to the outside.

The information contained in this Installers Guide,

unless noted otherwise, applies to all models and

gas control systems.

Gas fireplace diagrams, including the dimensions,

are shown in this section.

Pre-installation

Preparation

This gas fireplace and its components are tested

and safe when installed in accordance with this

Installers Guide. Report to your dealer any parts

damaged in shipment, particularly the condition of

the glass. Do not install any unit with damaged,

incomplete, or substitute parts.

The vent system components and trim doors are

shipped in separate packages. The gas logs are

packaged separately and must be field installed.

Read all of the instructions before starting the

installation. Follow these instructions carefully

during the installation to ensure maximum

safety and benefit. Failure to follow these

instructions will void the owners warranty and

may present a fire hazard.

The Royal Fireplaces warranty will be voided by,

and Hearth Technologies Inc. disclaims any

responsibility for, the following actions:

 Installation of any damaged fireplace or vent

system component.

 Modification of the fireplace or direct vent system.

 Installation other than as instructed by Hearth

Technologies Inc.

 Improper positioning of the gas logs or the glass

door.

 Installation and/or use of any component part not

manufactured and approved by Hearth Technolo-

gies Inc. not withstanding any independent testing

laboratory or other party approval of such compo-

nent part or accessory.

ANY SUCH ACTION MAY POSSIBLY CAUSE A

FIRE HAZARD.

Figure 1. Diagram of the R-6500TR

When planning a fireplace installation, its necessary to determine:

Where the unit is to be installed.

The vent system configuration to be used.

Gas supply piping.

Electrical wiring.

Framing and finishing details.

Whether optional accessoriesdevices such as a fan, wall switch, or remote

controlare desired.

If the fireplace is to be installed on carpeting or tile, or on any combustible

material other than wood flooring, the fireplace should be installed on a metal or

wood panel that extends the full width and depth of the fireplace.

GAS

LINE

ACCESS

5 3/8

(138mm)

2 1/4

(56mm)

41 3/4

(1061mm)

48 (1218mm)

43 (1091mm)

23 1/2

(597mm)

38 1/2

(978mm)

3 1/2 (90mm)

ELECTRICAL

ACCESS

28 1/2

(724mm)

8 5/8

(219mm)

VENT

COLLARS

DIAMETER

(203mm)

18 7/8

(479mm)

6 5/8 (168mm)

VENT COLLARS

DIAMETER 8 3/4 (222mm)

16 1/4 (413mm)

37 3/4 (957mm)

GAS

ACCESS

LOWER GRILLE

RATING PLATE/

LABELS

HOOD

TRIM

DOOR

GAS

CONTROLS

ELECTRICAL

ACCESS

TOP

STANDOFFS

Figure 2. Diagram of the R-4500TR/TRH

GAS

ACCESS

LOWER GRILLE

RATING PLATE/

LABELS

HOOD

TRIM

DOOR

GAS

CONTROLS

ELECTRICAL

ACCESS

TOP

STANDOFFS

5 3/8 (138mm)

GAS

LINE

ACCESS

2 1/4 (56mm)

37 3/4

(960mm)

(913mm)

41 (1040mm)

(560mm)

34 1/2

(876mm)

3 1/2

(90mm) 8 (203mm)

24 1/2

(623mm)

8 5/8

(219mm)

VENT

COLLARS

DIAMETER

ELECTRICAL

ACCESS

6 5/8 (168mm)

VENT COLLARS

DIAMETER 8 3/4 (222mm)

16 1/4 (413mm)

15 3/8 (390mm)

30 3/4 (781mm)

Figure . Diagram of the R- 500TR/TRH

GAS

ACCESS

LOWER GRILLE

RATING PLATE/

LABELS

HOOD

TRIM

DOOR

GAS

CONTROLS

ELECTRICAL

ACCESS

TOP

STANDOFFS

(203mm)

(533mm)

8 5/8

(219mm)

VENT

COLLARS

DIAMETER

ELECTRICAL

ACCESS

3 1/2

(90mm)

(913mm)

(788mm)

18 3/8

(468mm)

(786mm)

32 1/2

(826mm)

5 3/8

(138mm)

GAS

LINE

ACCESS

2 1/4

(56mm)

8 3/4 (222mm)

16 1/4 (413mm)

6 5/8 (168mm)

VENT COLLARS

DIAMETER

12 7/8

(327mm)

25 3/4 (653mm)

AB C D E

R-6500TR 49 16 1/4 35 3/8 50 70 3/4

R-4500TR & 42 16 1/4 31 7/8 45 63 3/4

R-4500TRH

R-3500TR & 37 16 1/4 29 3/8 41 1/2 58 3/4

R-3500TRH

NOTE: DIMENSIONS SHOWN IN INCHES.

Figure 4. Fireplace Dimensions, Locations,

and Space Requirements

Clearance Requirements

The top and back of the fireplace are defined by stand-offs.

MODELS RECESSED

DEPTH

R-6500TR, R-4500TR & R-4500TRH, R-3500TR & R-3500TRH 16 1/4

*The clearance to the ceiling is measured from the top of the unit, excluding

the standoffs and collar. (see Figure 42).

The minimum clearance to a perpendicular wall extending past the face of the

fireplace is 3 inches (76.2mm).

The back of the fireplaces may be recessed into combustible construction, as

shown below.

Minimum Clearances from the Fireplace to

Combustible Materials

Glass Back of Sides of Top of

Front Floor Fireplace Fireplace Fireplace Ceiling*

36 inches 0 1/2 inch 1/2 inch

( 14 mm) (13mm)

31 inches

(787mm)

(13mm)

R-3500 TR &

R-3500 TRH: 11/2 (38mm)

R-4500TR &

R-4500TRH: 3 1/4 (83mm)

R-6500TR: 3 1/4 (83mm)

Installing the

Fireplace

The diagram below shows space and clearance

requirements for locating a fireplace within a room.

Step

Locating the

Fireplace

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