RPB NOVA 2000 Bedienungsanleitung

INSTRUCTION MANUAL

NOVA 2000®

Employers: Read this manual and the ﬂow control device Instruction

Manual and carry out the Employer Responsibilities (page 8).

Product users: Read this manual and the ﬂow control device

Instruction Manual and follow the Product User Safety Instructions

(page 10).

Manuals are regularly updated. Make sure this manual is available to

all users for reference.

Current version of manual and other languages:

http://www.rpbsafety.com/product/nova-2000/

EN 14594: 2005

0086

Protecting you for Life’s best moments®

NOVA 2000®

EXPLANATION OF SIGNAL WORDS AND SYMBOLS 2

INTRODUCTION 3

IMPORTANT SAFETY INFORMATION

PROTECTION PROVIDED AND LIMITATIONS 4

RESPIRATORY COMPONENT DIAGRAM - CAUTIONS & LIMITATIONS 6

AIR SOURCE, FITTINGS, AND PRESSURE 7

EMPLOYER RESPONSIBILITIES 8

PRODUCT USER SAFETY INSTRUCTIONS 10

BREATHING AIR PRESSURE TABLE 13

RESPIRATOR SETUP AND CARE 14

DONNING AND DOFFING 16

INSPECTION AND CLEANING 18

PARTS AND ACCESSORIES 19

WARRANTY AND LIABILITY STATEMENT 23

CONTENTS

RPB®Safety LLC is an ISO9001 certiﬁed company.

EXPLANATION OF SIGNAL WORDS AND SYMBOLS

The following signal word and safety symbols are used in this manual and product labeling:

WARNING indicates a hazardous situation that, if not avoided, could

result in death or serious injury.

DANGER Indicates a hazardous situation that, if not avoided, will result

in death or serious injury.

Read the Instruction Manual.

Additional copies of RPB®manuals can be found at www.rpbsafety.com.

WARNING

DANGER

CERTIFIED BY:

BSI Group (NB0086)

Kitemark Court

Knowlhill

Milton Keynes MK5 8PP

United Kingdom

RPB®SAFETY - GLOBAL HEADQUARTERS

2807 Samoset Rd, Royal Oak, MI 48073, USA.

T: 1-866-494-4599 F: 1-866-494-4509 E: sales.us@rpbsafety.com rpbsafety.com

RPB®SAFETY - APAC

652 Halswell Junction Road, Hornby South 8042 New Zealand.

T: +64-3-357-1761 F: +64-3-357-1763 E: sales.nz@rpbsafety.com rpbsafety.com

RPB®SAFETY - EMEA

Unit 2, Teardrop Industrial Park, London Road, Swanley, BR8 8TS, United Kingdom

T: +44-800-689-5031 E: sales@rpbsafety.co.uk rpbsafety.com

website are protected by United States copyright law and may not be reproduced, distributed,

transmitted, displayed, published or broadcast without the prior written permission of RPB

Safety, LLC. You may not alter or remove any trademark, copyright or other notice from

copies of the content.

All trademarks, service marks, and logos used in this publication, both registered and

unregistered, are the trademarks, service marks, or logos of their respective owners. The

green and gray color combination is a registered trademark of RPB Safety, LLC. All rights in

the RPB Intellectual Property contained in this publication, including copyright, trademarks,

service marks, trade secret, and patent rights are reserved. RPB Intellectual Property means

any patent, patented articles, patent applications, designs, industrial designs, copyrights,

software, source code, database rights, moral rights, inventions, techniques, technical data,

trade secrets, know-how, brands, trademarks, trade names, slogans, logos, and any other

common law and proprietary rights, whether registered or unregistered anywhere in the

world, that are owned by, developed in whole or in part by, or licensed by RPB Safety, LLC.

For technical assistance contact our Customer Service Department at 1-866-494-4599 or

email: customerservice@rpbsafety.com

Form #: 7.20.512

Rev: 9

INTRODUCTION

The NOVA 2000®is a fully padded heavy industry respirator designed for abrasive blasting

and other industrial applications. Additionally, the NOVA TALK ™in-helmet communication

system allows for hands free radio communication. The NOVA 2000® can increase

productivity with the advanced tear-off lens system and other innovative features. The NOVA

2000®is approved to EN 14594:2005 and AS/NZS 1716:2012 as a Supplied Air Respirator.

This product must be inspected and maintained in accordance with this instruction manual at

all times.

See PROTECTION PROVIDED AND LIMITATIONS (page 4) for details.

NOVA 2000®

RESPIRATION

The RPB®NOVA 2000®is approved in the category as follows:

Supplied Air

The RPB®NOVA 2000®respirator, when properly ﬁtted and used with all required

components, including the Breathing Tube Assembly, Flow Control Device, and RPB®

Breathing Air Line is an EN 14594 (AS/NZS 1716) respirator with an Assigned Protection

Factor of 40 (Nominal Protection Factor of 1000). As such, it signiﬁcantly reduces, but does

not completely eliminate, the breathing of contaminates by the respirator wearer. Use with

an airline ﬁlter, such as the 04-900 RPB®RADEX®Airline Filter. Speciﬁc protection depends

on the setup of the airline ﬁlter (see the RPB®RADEX®Instruction Manual). The approved

Flow Control Device for this respirator is the 03-102 Constant Flow Valve.

HAZARD LIMITATIONS

The RPB®NOVA 2000®Respirator is NOT FOR USE if:

In atmospheres immediately dangerous to life or health (IDLH).

Wearer cannot escape without the aid of the respirator.

Atmosphere contains less than 19.5% oxygen.

For protection against hazardous gases (e.g., carbon monoxide).

Contaminants are in excess of regulations or recommendations.

Contaminants or contaminant concentrations are unknown.

PROTECTION PROVIDED AND LIMITATIONS

Improper selection, ﬁt, use, or maintenance of this product can result in

injury; life threatening delayed lung, skin or eye disease; or death.

This product is intended for occupational use in accordance with applicable standards or

regulations for your location, industry, and activity (see Employer Responsibilities, page 8).

Familiarity with standards and regulations related to the use of this protective equipment is

recommended, even if they do not directly apply to you. If self-employed or if used in a non-

occupational setting, refer to Employer Responsibilities and Product User Safety Instructions. Go

to rpbsafety.com/importantsafetyinformation/ for helpful links to CE and AS/NZS standards and

other content.

Employers: Read this manual and the air supply device Instruction Manual and carry out the

Employer Responsibilities (page 8).

Product users: Read this manual and the air supply device Instruction Manual and follow the

Product User Safety Instructions (page 10).

Check website for updates. Product manuals are regularly updated.

Visit www.rpbsafety.com/resources/for the most recent version of this manual before using the

product.

IMPORTANT SAFETY INFORMATION

WARNING

Work area is poorly ventilated.

The temperature is outside the range of -10°C to +60°C (14°F to 140°F).

A ﬂammable or explosive atmosphere is present when used with systems including

electrical parts that are not intrinsically safe, such as 09-900 NOVA TALK™.

FACE AND EYES:

The NOVA 2000® respirator with Inner Lens DOES NOT meet EN 166:2001 (AS/NZS

1337.1:2010) requirements.

The NOVA 2000®is not is not designed or tested to provide protection against molten

metals or corrosive liquids.

Note: Safety glasses may be required to be worn depending on the job hazard analysis.

The NOVA 2000®does not protect against the potential transfer of impact to glasses worn

underneath the Visor. It does not provide complete eye and face protection against severe

impact and penetration and is not a substitute for good safety practices and engineering

controls.

HEAD:

The NOVA 2000®DOES NOT meet the EN 397:2012+A1:2012 (AS/NZS 1801:1997)

requirements for physical head protection as a hard hat. The helmet is design to provide

limited head protection by reducing the force of falling objects striking the top of the head.

Ensure the helmet is adjusted to properly ﬁt the user by adjusting the head harness and

side pads.

HEARING:

Hearing protection must be worn and properly ﬁtted when exposed to noise levels that

exceed the OSHA permissible exposure levels.

PPE REGULATION:

The NOVA 2000®conforms to the PPE Regulation (EU) 2016/425.

The Declaration of Conformity can be found at rpbsafety.com/resources/

See the Storage section for information on packaging and protection required for

transportation.

NOVA 2000®

RESPIRATOR COMPONENT CONCEPT

FIGURE 1.1

CAUTIONS AND LIMITATIONS

A Not for use in atmospheres containing

less than 19.5 percent oxygen.

B Not for use in atmospheres

immediately dangerous to life or

health.

C Do not exceed maximum use

concentrations established by

regulatory standards

D Air-line respirators can be used only

when the respirators are supplied

with respirable air meeting the

requirements of EN 12021, AS/NZS

1715 or higher quality.

E Use only the pressure ranges and

hose lengths speciﬁed in the user’s

instructions

J Failure to properly use and maintain

this product could result in injury or

death.

M All approved respirators shall be

selected, ﬁtted, used and maintained

in accordance with local government

and other applicable regulations.

N Never substitute, modify, add or omit

parts. Use only exact replacement

parts in the conﬁguration as speciﬁed

by the manufacturer.

O Refer to user’s instructions, and/or

maintenance manuals for information

on use and maintenance of these

respirators.

S Special or critical user’s instructions

and/or speciﬁc limitations apply.

Refer to user’s Instruction pages 13

(Breathing Air Pressure Table) before

donning.

1. Respirator

Helmet

Assembly

2. Breathing Tube

Assembly and Flow

Control Device

3. Breathing Air Line

AIR SOURCE, FITTINGS, AND PRESSURE

AIR SOURCE

Supplied Air

Locate the air source in a clean air environment, always use a ﬁlter on the inlet of your air

source. Make sure the air source is somewhere that vehicles, forklifts, and other machinery

are not running near the air inlet, as this will cause carbon monoxide to be drawn into your

air supply. Always use suitable after coolers/dryers with ﬁlters and carbon monoxide alarms

to ensure clean breathable air is supplied at all times. A Radex®Airline Filter (04-900) and

a GX4®Gas Monitor (08-400) are recommended. The air should be regularly sampled to

ensure that it meets Grade D requirements.

AIR QUALITY

This respirator must be supplied with clean breathable air at all times. Breathable air must at least

meet the requirements for EN 12021 and AS/NZS 1715. The RPB®NOVA 2000®does not purify

air or ﬁlter contaminants. A carbon monoxide monitor must be used at all times.

Do not connect the respirator’s air supply hose to nitrogen, toxic gases,

inert gases or other non-breathable air sources. Check the air source

before using the respirator. This apparatus is not designed for use with mobile air supply systems

i.e. cylinders. Connecting the supply hose to a non-breathable air source will result in serious

injury or death.

BREATHING AIR SUPPLY HOSES AND FITTINGS

RPB®breathing air supply hoses and ﬁttings must be used between the point of attachment

and the respirator breathing air connection at the wearer’s belt. The hose sections must be

within the correct length and the amount of sections must be within the number speciﬁed in

the breathing air pressure table on pages 13.

BREATHING AIR PRESSURE

The air pressure must be continually monitored at the point of attachment. Air pressure must

be read from a reliable pressure gauge whilst the respirator has air ﬂowing through it.

DANGER

NOVA 2000®

EMPLOYER RESPONSIBILITIES

Your speciﬁc responsibilities may vary by location and industry, but in general RPB®expects that

employers will:

Follow all applicable standards and regulations for your location, industry, and activity.

Depending on your location and industry, a number of standards and regulations may apply

to your selection and use of respirators and other personal protective equipment. These may

include such things as national, local, or military standards and regulations and consensus

standards such as CE and AS/NZS. There are also requirements speciﬁc to particular

contaminants, e.g. silica (see rpbsafety.com/importantsafetyinformation/ for more information),

asbestos, organic pathogens, etc. Know which requirements apply to your location and

industry.

Have appropriate safety programs in place.

Have and follow:

 A workplace safety program.

 A written respiratory protection program in accordance with applicable standards and

regulations.

In accordance with the above,

Perform a hazard analysis and select appropriate equipment for each activity. A

hazard analysis should be performed by a qualiﬁed person. Controls should be in

place as appropriate and a qualiﬁed person should determine what kind of respiratory,

face and eye, head, and hearing protection is appropriate for the intended activities

and environments of use. (For example, select a respirator appropriate to the speciﬁc

airborne hazards, with consideration of workplace and user factors and with an Assigned

Protection Factor (APF) that meets or exceeds the required level for employee protection,

select welding face and eye protection appropriate to the type of welding to be done, etc.)

As applicable, check your workplace safety program, respiratory protection program, and

standards and regulations for your activity or industry for related protection requirements,

and see this manual (Protection Provided and Limitations, page 4) and the ﬂow control

device Instruction Manual for product speciﬁcations.

Be sure employees are medically qualiﬁed to use a respirator.

Have a qualiﬁed physician or other licensed health care professional (PLHCP) perform

medical evaluations using a medical questionnaire or an initial medical examination.

Train employees in the NOVA 2000®’s use, maintenance, and limitations.

Appoint a qualiﬁed individual who is knowledgable about the RPB®NOVA 2000®to

provide training:

Qualiﬁcations of the Respirator Trainer. Anyone providing respirator training shall:

a) be knowledgable in the application and use of the respirator(s);

b) have practical knowledge in the selection and use of respirator(s) and work practices

at the site;

c) have an understanding of the site’s respirator program; and

d) be knowledgable of applicable regulations.

Train each NOVA 2000®user in the product’s use, application, inspection, maintenance,

storage, ﬁtting, and limitations in accordance with the content of this Instruction Manual

and the approved ﬂow control device instruction manual and standard or regulatory

requirements. Ensure that each intended user reads both these manuals.

Ensure that equipment is properly set up, used, and maintained.

Make sure that equipment is properly set up, inspected, ﬁtted, used, and maintained,

including selection of the appropriate air ﬁlter cartridge and, when applicable, welding

ﬁlter shade adjustments, for the application.

Measure and monitor airborne contaminants in the work area.

Measure and monitor airborne contaminant levels in the work area in accordance with

applicable requirements. Make sure work area is well ventilated.

Ensure abrasive is used that is suitable for abrasive blasting.

Check the material safety data sheets for manufacturers warnings and recommendations

and verify the blasting media conforms with applicable standards/regulations (e.g.

regarding respirable silica). Refer to rpbsafety.com/importantsafetyinformation/ for links

to websites that can provide regulatory guidance.

If you have any questions, contact RPB®.

Call Customer Service Department:

Tel: 1-866-494-4599

Email: customerservice@rpbsafety.com

Web: rpbsafety.com

NOVA 2000®

PRODUCT USER SAFETY INSTRUCTIONS

BEFORE INITIAL USE - BE TRAINED AND MEDICALLY QUALIFIED

Do not use this respirator until you have read this manual and the ﬂow control device Instruction

Manual (additional copies available at www.rpbsafety.com/resources/) and been trained in

the respirator’s use, maintenance, and limitations by a qualiﬁed individual (appointed by your

employer) who is knowledgable about the RPB®NOVA 2000®respirator.

Do not wear this respirator until you have passed a medical evaluation using a medical

questionnaire or an initial medical examination by a qualiﬁed physician or other licensed health

care professional (PLHCP).

Allergens: No known common allergens are used in this product.

Some materials could cause an allergic reaction in susceptible individuals. If you have a known

allergy or develop irritation, inform your employer. Irritation may occur from lack of cleaning.

Following all cleaning and care instructions provided in the instruction manuals for this and any

other RPB®products you are using.

MAKE SURE THE SYSTEM IS READY FOR USE

Make sure you have a complete system. Verify that you have all required components for the

NOVA2000®to serve as a complete approved respirator:

Respirator Helmet Assembly (NOVA 2000®)

Breathing Tube Assembly and Flow Control Device (Constant Flow Valve)

Breathing Air Line

See Respirator Component Diagram (page 6). The RPB®NOVA 2000®is only approved to be

used with the RPB®Constant Flow Valve. Use only authentic RPB®brand parts and components

that are part of the EN 14594 (AS/NZS 1716) approved respirator assembly. Using incomplete

or inappropriate equipment, including the use of counterfeit or non-RPB®parts, can result in

inadequate protection and will void the approval of the entire respirator. Do not modify or alter any

part of this product.

Inspect all components daily for signs of damage or wear and tear that may reduce the level

of protection originally provided. Remove any damaged component or product, including any

helmet or visor that has been subject to impact, from service until repaired or replaced. Scratched

or damaged safety lenses or other components should be replaced with genuine RPB®brand

replacement parts. When safety and impact lenses are replaced, make sure to remove any

additional protective ﬁlm from both sides of the lens. If the ﬁlm is left in place, it could affect the

optical clarity of the lens and cause eye strain. Inspect the inside of the respirator for respirable

dust or other foreign objects. Keep the inside of the respirator clean at all times.

Make sure that the helmet is correctly assembled in the conﬁguration that suits your application.

Never use the respirator without all lenses in place. This includes the Inner and Outer Lenses.

These lenses, when installed properly, are part of the respiratory seal to prevent toxic or

hazardous gases, liquids or dust from entering the helmet. An incomplete or improperly installed

lens system could provide inadequate impact and respiratory protection. See Respirator Setup

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