Rugby SR-4016 Bedienungsanleitung
1841488C Rugby Manufacturing 13-Jul-20
Preface
INSTALLATION & OPERATION MANUAL
INTRODUCTION
IMPORTANT!! Read this manual thoroughly prior to installation and operation. This man-
ual outlines the installation and operation of an SR-series hoist & sub-frame manufactured
by Rugby Manufacturing Co. This manual should be kept readily accessible for any poten-
tial operator at all times. Should you have any questions or concerns, please contact your
dealer or a Rugby Manufacturing customer service representative before use.
Toll Free: 1-800-869-9162 • Office: 1-701-776-5722 • Fax: 1-701-776-6235
Visit www.rugbymfg.com for further information.
Body Serial Number:
In Service Date:
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Rugby Manufacturing SR-Series Hoist Manual
Table of Contents
How to Use This Manual.....................................................................................................................................1
Labels ..................................................................................................................................................................................... 1
Reference Information.......................................................................................................................................1
Serial Number .................................................................................................................................................................... 1
Capacity Chart..................................................................................................................................................................... 2
Torque Values Chart ....................................................................................................................................................... 4
Body Prop Application Chart........................................................................................................................................ 4
Hydraulic System............................................................................................................................................................... 5
Assembly & Installation.....................................................................................................................................6
Body Prop Installation.................................................................................................................................................... 6
Hoist & Sub-frame Assembly ....................................................................................................................................... 7
Hoist & Sub-frame Installation.................................................................................................................................... 8
45° Application Sub-frame Modification...............................................................................................................14
Decal Locations.................................................................................................................................................................15
Operation.............................................................................................................................................................16
Body Prop Operation......................................................................................................................................................16
Maintenance........................................................................................................................................................16
Diagrams..............................................................................................................................................................17
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How to Use This Manual
This manual provides guidelines, and instructions for correctly assembling, operating and
maintaining your Rugby Manufacturing product. Any and all people that own and operate this prod-
uct must read and fully understand each section in this manual.
Labels
Throughout this manual, the three following types of labels will be used: danger, warning, and
caution. It is imperative that all labels are obeyed, for the safety of the operator
Indicates a hazardous situation which, if not avoided, will result in
death or serious injury
Indicates a hazardous situation which, if not avoided, could result in
death or serious injury.
Indicates a hazardous situation which, if not avoided, could result in
minor or moderate injury.
Reference Information
Serial Number
This information is required for any warranty or service inquiries, and should be recorded on the front
page of this manual for easy reference.
Figure 1
The serial number plate is located on the rear spacer plate of the hoist (Figure 1).
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Figure 2A
Figure 2B
Capacity Charts
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Figure 2C
The Capacity Charts (Figure 2A, 2B, & 2C) are to be used as a reference when determining capacity
based on overhang.
NOTE: Approximately 10% additional capacity can be attained on an SR-4016 application if sub-
frame and hoist are installed at 45°. A sub-frame modification kit can be ordered from Rugby Mfg if
this installation is desired. Refer to the 45° Application Sub-frame Modification section of this
manual for additional information and instructions.
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Torque Values Chart
Figure 3
Figure 4
The Torque Values Chart (Figure 3) is to be used as a guide during installation.
Body Prop Application Chart
The Body Prop Application Chart (Figure 4) is to be used along with the below instructions to
determine whether a second body prop will be necessary for your application.
1. Pick the X Value that is equal to or immediately larger than the X value for your application.
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Bouncing or jerking of the hoist is to be avoided as it may result in
component failure, injury or death.
Do not raise or drive a raised body against another object. Doing so
could result in equipment or property damage, injury or death.
Connecting the hoist to a hydraulic system with more pressure (psi) or
flow (gpm) than is recommended can lead to damage, serious injury,
or death
Do not operate the hoist until bystanders are free & clear of the
hoist and body.
Overloading of a truck can cause truck component damage, injury or
death. Never exceed the gross vehicle weight (GVW) or gross axle
weight (GAW) rating of your vehicle.
Unlatch tailgate prior to elevating a loaded dump body as excessive
forces on the rear of the dump body may result in component failure.
2. The weights shown below each “X” value reflect the maximum empty body weights that can
be supported by the integrated body prop included with the SR series hoists. If your body
weighs more than the amount listed, an additional body prop will need to be installed.
Contact Rugby Manufacturing to order an additional body prop.
General Safety
Hydraulic System
The hydraulic system supplied with an SR-series hoist manufactured by Rugby Manufacturing Co. is
made up of components (pump, valves, reservoir, hoses, cylinder, etc.) that are designed to be com-
patible with each other. Several different types of pump and hydraulic components are available to
power the SR-series hoists. Refer to the pump and hydraulic component Installation and Operation
Manual for more information.
If hydraulic components are substituted, it is the installer’s responsibility to be sure they are compatible
with the components supplied by Rugby Manufacturing Co. Incompatible hydraulic components may
cause failure of the hoist which in turn could damage the truck, damage other property, and cause human
injury or death. All Rugby Manufacturing Company’s liability and warranty for a given hoist will be voided
if it is determined by Rugby Manufacturing Co. that substituted hydraulic components were used that
were incompatible with those supplied by Rugby Manufacturing Co.
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Assembly & Installation
Body Prop Installation
A body prop & required hardware is supplied with every SR-series hoist package. To determine
whether a second body prop is necessary for your application, refer to the Body Prop Application
Chart. For instructions on how to raise and lower the body prop, refer to the Operation section of
this manual.
The body prop is only to be used to prop an unloaded body. Serious
injury or death can occur if the body prop is misused.
Figure 5
1. Insert the body prop into the body prop bracket. (Figure 5).
2. Fasten the body prop to the body prop bracket using the supplied hardware.
3. Lower the body prop to the down position & align with slot until the body prop rests
against the top of the holder.
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Hoist & Sub-frame Assembly
A full breakdown of the hoist & sub-frame components can be found in the Diagrams section of this
manual.
1. Slide the saddle shaft into the lower tube of the hoist so that approximately 4 inches extend past
the tube on each side. (Figure 6.)
2. Position the hoist into the subframe by aligning each end of the saddle shaft into the subframe
brackets.
3. Secure the saddle shaft to the sub-frame with the provided hardware as shown in Figure 7. Refer
to Figure 3 for torque guidelines.
Figure 6
Figure 7
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Hoist & Sub-frame Assembly cont.
4. Position a provided 3/8” spacer under each sub-frame rail as far forward as possible. Secure to
rail by welding as shown. (Figure 8)
NOTE: Optional 12” or 24” bolt-on sub-frame extensions can be installed to convert the 9’ subframe to a
10’ or 11’ as required. For optional 45° dump angle applications, refer to the 45° Application Sub-frame
Modification section.
Hoist & Sub-frame Installation
1. Position the assembled hoist & sub-frame onto the truck frame using the application chart
shown in (Figure 9).
Figure 8
Figure 9
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