RYTEC DG1200 Betriebsanleitung

[Revision: April 15, 1998, 0-215-006, ©Rytec Corporation]
Digital
Gateway
Installation &
Owners Manual
Model DG1200
®


TABLE OF CONTENTS
PAG E
HOW TO USE MANUAL......................................................................... 1
INTRODUCTION .................................................................................... 2
EXPLANATION OF DIGITAL GATEWAY CONTROLS
TERMINAL STRIP .................................................................................... 3
INPUT STATUS LEDS .............................................................................. 3
PUSHBUTTONS
Open Jog/Reset ......................................................................................... 3
Close Jog ................................................................................................... 3
UP Arrow/DOWN Arrow ............................................................................ 3
Other Pushbuttoms .................................................................................. 3
DISPLAY/COUNTER ................................................................................ 3
DISPLAY MESSAGE EXPLANATION ..................................................... 3
INPUTS TO THE DIGITAL GATEWAY
AC INPUTS ............................................................................................... 4
Limit Switches—Terminals 8 and 9......................................................... 4
OPEN (LSO) ....................................................................................... 4
CLOSE (LSC) ..................................................................................... 4
PB1 (Pushbutton)—Terminal 11 .............................................................. 4
Alternate Action Inputs (A/A Momentary Contact Activators)—
Terminal 12 ............................................................................................. 4
Auto Inputs (Maintained Contact Activators)—
Terminal 14 ............................................................................................. 4
Reversing Edge—Terminal 17 ................................................................. 4
OLR (Overload Relay)—Terminal 18 ....................................................... 5
Open—Terminal 20 ................................................................................... 5
Close—Terminal 21 ................................................................................... 5
Stop/Reset—Terminal 23 .......................................................................... 5
Program 2—Terminal 24 ........................................................................... 5
Program 3—Terminal 26 ........................................................................... 5
LSB (Breakaway Kill Switch)—Terminal 27 ............................................ 5

DC INPUTS ............................................................................................... 6
Photoeye—Terminal 15 ............................................................................ 6
Loop—Terminal 29, Three Terminal Plug................................................ 6
PRIORITY OF INPUTS ............................................................................. 6
TIMERS.................................................................................................. 7
OPEN BACKUP TIMER ............................................................................ 7
CLOSE BACKUP TIMER .......................................................................... 7
ALTERNATE ACTION (A/A) CLOSE DELAY TIMER............................... 7
AUTO CLOSE DELAY TIMER .................................................................. 8
SETTING THE TIMERS .......................................................................... 8
START-UP PROCEDURES .................................................................... 8
ALARM CONDITIONS
COnnECt, MISSING CONNECTIONS ..................................................... 9
OP = 0, OPEN TIME EXCEEDED ............................................................ 9
CL = 0, CLOSE TIME EXCEEDED .......................................................... 10
AJAr, BREAKAWAY KILL SWITCH ......................................................... 10
OLr, OVERLOAD RELAY ......................................................................... 10
EdGE, REVERSING EDGE ...................................................................... 10
NON-ALARM CONDITIONS
HELLO, SAFE START-UP ........................................................................ 11
EdGE, REVERSING EDGE TRIPPED ..................................................... 11
LOC, IDLE STATE .................................................................................... 12
POWER .................................................................................................. 12
OUTPUTS .............................................................................................. 12
REPLACEMENT .................................................................................... 13
TROUBLESHOOTING ........................................................................... 13
OPTIONAL PROGRAMS....................................................................... 13
PROGRAM 1, OUTPUT 7 ........................................................................ 13
Door Not Closed ....................................................................................... 13
Door Open ................................................................................................. 13
Delay to Close ........................................................................................... 13
PAG E

PAG E
PROGRAM 2, INPUT 24 .......................................................................... 14
LOC Condition .......................................................................................... 14
MAN-AUTO Selector Switch ..................................................................... 14
MAN-AUTO Selector Switch with Open and Close
Inactive in AUTO ................................................................................. 14
Passage Entry—Timed ............................................................................. 14
Passage Entry—Position ......................................................................... 14
PROGRAM 3, INPUT 26 .......................................................................... 14
Photoeye AC .............................................................................................. 14
Passage Limit Switch, LSP ...................................................................... 14
PROGRAM 4, PROGRAMMABLE OPTIONS ......................................... 15
Close Jog ................................................................................................... 15
Open Jog ................................................................................................... 15
Reverse Delay ............................................................................................ 15
Loop Call Delay ......................................................................................... 15
PROGRAM 5, REVERSE INPUT LOGIC ................................................ 15
PROGRAM 6 ............................................................................................ 15
SETTING THE PROGRAM OPTIONS ................................................... 15
DEFAULT INPUT SETTING ................................................................... 17
FAST-SEAL DOOR ................................................................................... 17
FAST-FOLD DOOR ................................................................................... 17
PREDADOOR/TURBO-SEAL DOOR ...................................................... 17
WIRING SCHEMATICS
FAST-SEAL—ONE-SPEED DIGITAL GATEWAY .................................... 18
FAST-FOLD—TWO-SPEED DIGITAL GATEWAY.................................... 19
PREDADOOR—TWO-SPEED DIGITAL GATEWAY ................................ 20

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1
HOW TO USE MANUAL
HOW TO USE MANUAL
Throughout this manual, the following key words are
used to alert the reader of potential hazardous
situations, or situations where additional information
for successfully performing the procedure is pre-
sented:
WARNING is used to indicate the poten-
tial for personal injury, if the procedure is
not performed as described.
CAUTION is used to indicate the potential
for damage to the product or property dam-
age, if the procedure is not followed as de-
scribed.
IMPORTANT: IMPORTANT is also used to re-
lay information CRITICAL to the
successful completion of the pro-
cedure.
NOTE: NOTE is used to provide additional infor-
mation to aid in the performance of the pro-
cedure, or operation of the door, but not
necessarily safety related.

2
INTRODUCTION
INTRODUCTION
Your door control box is equipped with Rytec's Digital
Gateway®which is a state of the art, solid state
microprocessor-based high-speed door control.
It provides connections for multiple activators, close
delay timers, backup timers, and status indicators.
See Figure 1 for an overview of the Digital Gateway
controls.
A0500028
DOWN
Arrow
Auto
Close
Delay
Timer
A/A Close
Delay
Timer
UP Arrow
Display Message Explanation
CLOSE Backup Timer
OPEN Backup Timer
Digital Display:
Shows Cycles, Timer Settings,
Alarm Conditions and Door Functions
Input Connection Information
Status LEDs:
Light is ON When Remote
Contact Has Been Activated
HELLO
OPEN
Jog Button
CLOSE
Jog Button
Auto Close
Switch
Figure 1
Digital Gateway®is a registered trademark of Control Associates & Mfg., Inc.

3
EXPLANATION OF DIGITAL GATEWAY
CONTROLS
TERMINAL STRIP
The Digital Gateway has plug-in terminal strips along
the left side of the unit. The power, output and input
connections to the Digital Gateway are made through
this terminal strip. The terminal strip is factory-wired
to a larger terminal strip in the control box. The larger
strip is used for external connections.
INPUT STATUS LEDS
These lights will show the status of the activator,
safety device or other input connected to the control-
ler. The light will be on if the input has been activated.
(See Figure 2 for an example of an LED):
•If the input requires a normally-open (N.O.)
contact, the LED will light when the contact
closes.
•If the input requires a normally-closed (N.C.)
contact, the LED will light when the contact
opens.
•In the alarm condition, the LED connected to the
input causing the problem will blink.
0000000
A0500027
Indicates the Door Is on
the "Open" Limit Switch
Figure 2
PUSHBUTTONS
OPEN JOG/RESET: This pushbutton jogs the door
open. It is also the reset for alarm conditions once the
fault causing the alarm has been corrected. It is not
operational when the door is being controlled by an
activator. The open jog/reset button will operate while
the Digital Gateway is in the AJAr or EdGE alarm
condition. (See Figure 1.)
CLOSE JOG: This pushbutton jogs the door closed. It
is not operational when the door is being controlled by
an activator. The close jog button will operate while
the Digital Gateway is in the AJAr or EdGE alarm
condition. (See Figure 1.)
UP ARROW/DOWN ARROW: In the normal operating
mode these pushbuttons are used to set the timers.
The UP arrow will increase the setting. The DOWN
arrow will decrease the setting. In the program mode
the arrows are used to set various program options.
(See Figure 1.)
OTHER PUSHBUTTONS: The remaining buttons
include:
•OPEN BACKUP TIME
•CLOSE BACKUP TIME
•A/A CLOSE DELAY OPTION
•A/A CLOSE DELAY/SET
•AUTO CLOSE DELAY/SELECT
These pushbuttons are used to turn on various timers
and set various program options. (See TIMERS on
page 7 and OPTIONAL PROGRAMS on page 13.
(See Figure 1.)
DISPLAY/COUNTER
The seven digit display shows timer settings, alarm
conditions, door functions, program settings and the
number of door cycles. The count displayed on the
counter is permanent, even with the loss of power.
(See Figure 1.)
DISPLAY MESSAGE EXPLANATION
The front of the Digital Gateway gives an explanation
of the various display messages. It also lists actions
required to solve the problems indicated by the Digital
Gateway display. (See Figure 1.)
EXPLANATION OF DIGITAL GATEWAY CONTROLS

4
INPUTS TO THE DIGITAL GATEWAY
AC INPUTS (Figure 3)
NOTE: All AC inputs should be contact closure or
solid state connections only. RC networks,
MOV's or noise suppression devices allow-
ing leakage current may cause the inputs
to become active and should be removed.
All inputs operate at 24 vac. The hot side
of the 24 vac, provided at terminal 1 in the
control box, is connected to one side of
the input contact (limit switch, activator,
etc.). The other side is connected to the
proper input. Terminals 10, 13, 16, 19, 22,
25 and 28 are not used.
AC Inputs
AC Inputs
A0500027
Figure 3
Limit Switches—Terminals 8 and 9 (N.C. Contact)
Once the door has started, it will move until it is shut
off by one of the limit switches or a backup timer.
OPEN (LSO)
The LSO LED will be ON when the door has reached
the full open position.
CLOSE (LSC)
The LSC LED will be ON when the door has reached
the closed position.
PB1 (Pushbutton)—Terminal 11 (N.O. Contact)
The pushbutton on the control box is connected here.
Pushing the button (momentary connection) while the
door is closed, closing or stopped between limits will
open the door. Pushing the button while the door is in
the full open position will close the door.
The PB1 input can be converted to automatic closing.
(See SETTING THE TIMERS on page 8.)
The PB1 input works the same as the A/A input as
described below.
Alternate Action Inputs (A/A Momentary Contact
Activators)—Terminal 12 (N.O. Contact)
A momentary connection while the door is closed,
closing or stopped between limits will open the door. A
momentary connection while the door is in the full
open position will close the door.
The A/A input can be converted to automatic closing.
(See SETTING THE TIMERS on page 8.)
Typical activators include pull cords, pushbuttons or
radio controls.
The input works the same as PB1 input as described
above.
Auto Inputs (Maintained Contact Activators)—
Terminal 14 (N.O. Contact)
A maintained connection while the door is closed,
closing or stopped between limits will open the door.
The door will remain open as long as the connection
is present. When the connection is removed, the Auto
Close delay timer (dEL) will count down and close the
door.
The Auto Close delay timer will reset if another
maintained connection is made while the timer is
timing out. If you require no closing delay, set the
timer to 0.
Typical activators include floor loops and motion
detectors.
Reversing Edge—Terminal 17 (N.C. Contact)
A momentary loss of this connection, such as the
door making contact with something while it is closing,
will immediately reverse the door to the open position.
The door will remain open and the Digital Gateway
display will read EdGE until the system is reset.
To reset the system and close the door: Activate
an A/A activator, the pushbutton (PB1) on the enclo-
sure, or the Close input. The system will reset and the
door will close.
INPUTS TO THE DIGITAL GATEWAY—AC INPUTS
Inhaltsverzeichnis
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