Saber Compact SC17 Bedienungsanleitung

Read these instructions before using the machine

MODELS: SC17

Operating Instructions

98861 11/25/03

WALK BEHIND SCRUBBER

IPX4

MACHINE DATA LOG/OVERVIEW

SC17 98861 05/15/01

For the name and address of your dealer contact: Windsor Industries

YOUR DEALER

Name: __________________________________________________________________________________________________

Address: _______________________________________________________________________________________________

Phone Number: _________________________________________________________________________________________

OVERVIEW

The Saber Compact is a battery powered, hard floor scrubber intended for commercial use.

The appliance applies a cleaning solution onto a hard floor, scrubs the floor with a brush or

pad, and then vacuums the soiled water back into the recovery tank.

MODEL _______________________________________

DATE OF PURCHASE __________________________

SERIAL NUMBER ______________________________

SALES REPRESENTATIVE # _____________________

DEALER NAME ________________________________

OPERATIONS GUIDE NUMBER ___________________

PUBLISHED __________________________________________

TABLE OF CONTENTS

SC17 98861 11/25/03

Machine Data Log/Overview..........................2

Table of Contents...........................................3

HOW TO USE THIS MANUAL

How to use this Manual. ................................1-1

SAFETY

Important Safety Instructions.........................2-1

Hazard Intensity Level...................................2-2

Safety Label Location. ...................................2-3

OPERATIONS

Technical Specifications................................3-1

How the Machine Works................................3-3

Components...................................................3-4

Controls..........................................................3-5

Machine Operation....................................... 3-7

Pre-Run Machine Inspection.................... 3-7

Starting Machine....................................... 3-7

Emergency Stop Procedures.................... 3-7

Filling the Solution Tank........................... 3-7

Scrubbing.................................................. 3-7

Emptying & Cleaning Tanks..................... 3-8

MAINTENANCE

Batteries.........................................................4-1

Battery Maintenance...................................4-1

Checking Battery Specific Gravity..............4-2

Charging the Batteries................................4-3

Changing Batteries.....................................4-3

Battery Connections....................................4-3

Scrub Brushes................................................4-4

Types...........................................................4-4

Replacing or Removing Scrub Brushes.....4-5

Installing Scrub Brushes.............................4-5

Squeegee Blades...........................................4-5

Replace Squeegee Blade...........................4-5

Remove Squeegee Assembly....................4-5

Service Schedule...........................................4-6

Machine Troubleshooting ..............................4-7

GROUP PARTS LIST

Decal Group.................................................5-1

Electrical Panel Group.................................5-3

Hour Meter...................................................5-5

Handle Group...............................................5-7

Recovery Tank Group..................................5-9

Scrub Brush/Pad Driver Group....................5-11

Scrub Motor/Lift Group.................................5-13

Solution Tank Group....................................5-15

Squeegee Group..........................................5-17

Squeegee Lift Group....................................5-19

VacuumGroup.............................................5-21

Wheel & Frame Group.................................5-23

Wiring Group –Battery Cables....................5-25

Wiring Group –Main Harness.....................5-27

Wiring Group -Schematic............................5-29

Suggested Spare Parts................................5-30

EC Declaration of Conformity......................5-31

Warranty.......................................................5-32

HOW TO USE THIS MANUAL

SC17 98861 05/15/01

1-1

This manual contains the following sections:

-HOW TO USE THIS MANUAL

-SAFETY

-OPERATIONS

-MAINTENANCE

-PARTS LIST

The HOW TO USE THIS MANUAL section will

tell you how to find important information for

ordering correct repair parts.

Parts may be ordered from authorized Windsor

dealers.When placing an order for parts, the

machine model and machine serial number are

important. Refer to the MACHINE DATA box

which is filled out during the installation of your

machine. The MACHINE DATA box is located

on the inside of the front cover of this manual.

The model and serial number of your machine

is on the front of the electrical panel.

The SAFETY section contains important

information regarding hazard or unsafe

practices of the machine. Levels of hazards are

identified that could result in product or

personal injury, or severe injury resulting in

death.

The OPERATIONS section is to familiarize the

operator with the operation and function of the

machine.

The MAINTENANCE section contains

preventive maintenance to keep the machine

and its components in good working condition.

They are listed in this general order:

-Batteries

-Scrub Brushes

-Squeegee

-Service Schedule

-Machine Troubleshooting

The PARTS LIST section contains assembled

parts illustrations and corresponding parts list.

The parts lists include a number of columns of

information:

-REF – column refers to the reference

number on the parts illustration.

-PART NO. – column lists the part

number for the part.

-QTY – column lists the quantity of the

part used in that area of the machine.

-DESCRIPTION – column is a brief

description of the part.

-SERIAL NO. FROM – column

indicates the first machine the part

number is applicable to. When the

machine design has changed, this

column will indicate serial number of

applicable machine. The main

illustration shows the most current

design of the machine. The boxed

illustrations show older designs.

-NOTES – column for information not

noted by the other columns.

NOTE: If a service or option kit is installed on

your machine, be sure to keep the KIT

INSTRUCTIONS which came with the kit. It

contains replacement parts numbers needed for

ordering future parts.

MODEL _____________________________________

DATE OF PURCHASE ________________________

SERIAL NUMBER ____________________________

SALES REPRESENTATIVE # ___________________

DEALER NAME ______________________________

OPERATIONS GUIDE NUMBER __________________

PUBLISHED ________________________________

SC17 98861 05/15/01 2-1

IMPORTANT SAFETY INSTRUCTIONS

When using a battery powered appliance, basic precaution

must always be followed, including the following:

READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.

To reduce the risk of fire, electric shock, or injury:

Use only indoors. Do not use outdoors or expose to rain.

Use only as described in this manual. Use only manufacturer’s recommended components and

attachments.

If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into

water, return it to an authorized service center.

Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce

airflow.

This machine is not suitable for picking up hazardous dust.

Machine can cause a fire when operating near flammable vapors or materials. Do not operate this

machine near flammable fluids, dust or vapors.

This machine is suitable for commercial use, for example in hotels, schools, hospitals,

factories, shops and offices for more than normal housekeeping purposes.

Maintenance and repairs must be done by qualified personnel.

If foam or liquid comes out of machine, switch off immediately.

Disconnect battery before cleaning or servicing.

Before the machine is discarded, the batteries must be removed and properly disposed of.

Make sure all warning and caution labelsare legible and properly attached to the machine.

During operation, attention shall be paid to other persons, especially children.

Before use all covers and doors shall be put in the positions specified in the instructions.

When leaving unattended, secure against unintentional movement.

The machine shall only be operated by instructed and authorized persons.

When leaving unattended, switch off or lock the main power switch to prevent unauthorized use.

Only chemicals recommended by the manufacturer shall be used.

This appliance has been designedfor use with the brushes specified by the manufacturer. The fitting

of other brushes may affect its safety.

Do not use on surfaces having a gradient exceeding 2%.

SAVE THESE INSTRUCTIONS

WARNING:

HAZARD INTENSITY LEVEL

SC17 98861 05/15/01

2-2

The following symbols are used throughout this guide as indicated in their descriptions:

HAZARD INTENSITY LEVEL

There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and

FOR SAFETY. The level of hazard intensity is determined by the following definitions:

WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.

CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or

property damage.

FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.

Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper

operating condition. Following is information that signals some potentially dangerous conditions to the

operator or the equipment. Read this information carefully. Know when these conditions can exist.

Locate all safety devices on the machine. Please take the necessary steps to train the machine

operating personnel.

FOR SAFETY:

DO NOT OPERATE MACHINE:

Unless Trained and Authorized.

Unless Operation Guide is Read and understood.

In Flammable or Explosive areas.

In areas with possible falling objects.

WHEN SERVICING MACHINE:

Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on

the machine. Use Windsor approved replacement parts.

Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away.

Keep solution tank in raised position when charging. Keep sparks and flames away from the

batteries. Do not smoke around batteries.

Disconnect batteries before working on machine. Only qualified personnel should work inside

machine. Always wear eye protection and protective clothing when working on or near

batteries. Avoid skin contact with the acid contained in the batteries.

Never allow metal to lie across battery tops.

!WARNING

!CAUTION

!WARNING

SAFETY LABEL LOCATION

SC17 98861 05/15/01 2-3

NOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels

become illegible, promptly replace them.

SAFETY DECAL 81505

BATTERY CAUTION 80885

TECHNICAL SPECIFICATIONS

SC17 98861 05/15/01

3-1

ITEM DIMENSION/CAPACITY

Rated Voltage 24 VDC

Rated Amperage 30 Amps

Batteries 2 x 12 Volt 105-130 AH

Scrub Brush Motor 0.75hp (0.56 kw)

Vacuum Motor 24 VDC 2 stage by pass

Mass (GVW) 319 lbs (144.7 kg)

Weight empty without batteries 142 lbs (64.4 kg)

Solution Control Gravity feed, fully variable

Solution tank capacity 8 Gal (30.3 l)

Recovery tank capacity 10 Gal (37.9 l)

Scrub brush diameter 17 in (43 cm)

Scrub brush pressure 33 lbs (15 kg)

Scrub brush speed 200 RPM

Wheels 2 x 6 in (15 cm) Thermoplastic

non marking

Casters 3.0 x 1.0 (7.5 cm)

Foundation Pressure 286 lbs/in² (1992.6 Kpa)

Coverage 6700 ft²/hr

Frame Construction Steel with epoxy powdercoat

finish

Minimum aisle u-turn width 44 in (111 cm)

Maximum rated climb and descent angle with empty tanks 2%

Maximum rated climb and descent angle with full tanks 2%

TECHNICAL SPECIFICATIONS

SC17 98861 05/15/01 3-2

ITEM MEASURE

Height 35 in (88.9 cm)

Length 42 in (106.7 cm)

Width without squeegee 20 in (50.8 cm)

Width of squeegee 31 in (78.7 cm)

Width of scrub path 17 in (43 cm)

Length

Height

Width

SPECIAL NOTES:

The A-weighted sound pressure level emitted by

the appliance was measured to be 74.1 dBA. This

is a space-averaged, broad-band measurement

determined according to IEC 704-I. This appliance

contains no possible source of impact noise.

The overall root-mean-squared

acceleration at the operator’s arms was

measured to be less than 1.0 m/s². This is

a tri-axial, broadband measurement made

during normal operation on a composite tile

floor.

HOW THE MACHINE WORKS

SC17 98861 05/15/01

3-3

The Saber Compact is a battery powered, hard

floor scrubber intended for commercial use.

The appliance applies a cleaning solution onto

a hard floor, scrubs the floor with a brush, and

then vacuums the soiled water back into the

recovery tank.

The machine's primary systems are the solution

system, scrub system and recovery system.

The function of the solution system is to store

cleaning solution and deliver it to the scrub

system. The solution system consists of the

solution tank, strainer, and valve. The solution

tank stores cleaning solution (water and

detergent) until it is delivered to the scrub

system. The strainer protects the valve from

debris. The machine has a ball-type valve

which controls the amount of cleaning solution

delivered to the scrub system. The solenoid

type valve controls the delivery of cleaning

solution to the scrub system. The valve

automatically prevents solution flow unless the

scrub brushes are turned on. The solution

control lever controls the amount of cleaning

solution delivered to the scrub system.

The function of the scrub system is to scrub the

floor. The scrub system consists of a rotary

type disk scrub brush, motor, and lift linkage.

The brush scrubs the floor and the motor drives

the brush. The brush lift lever raises and lowers

motor and brush.

The function of the recovery system is to

vacuum the soiled water back into the recovery

tank. The recovery system consists of the

squeegee, vacuum motor, screen, and recovery

tank. The squeegee wipes the dirty solution off

the floor as the machine moves forward. The

vacuum motor provides suction to draw the dirty

solution off the floor and into the recovery tank.

The screen protects the vacuum fan from

debris. The recovery tank stores the dirty

solution. The float ball in the tank activates

when the recovery tank is full.

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