Saeco Aulika SUP040R Bedienungsanleitung
Service Manual
Revision 00 July 2012
Service
Coffee Machine Sup 040R
Aulika
Contents Page
1. Introduction
1.1. Required documentation 1
1.2. Necessary tools and equipment 1
1.3. Materials 1
1.4. Safety cautions 1
1.5 Aulika range 2
1.6. Machine external hardware 3
1.7. Machine internal hardware 4
2. Technical data
2.1. Technical data 1
2.2. Machine behaviour and parameters 2
3. User guide
3.1. Machine warnings 1
3.2. Operator guide 2
3.3. Operation, cleaning and maintenance 7
4. Operating logic
4.1. Hydraulic Circuit 1
4.2. Emulsier valve assembly 2
4.3. Cappuccinatore assembly 2
4.4. Discharge valve 3
4.5. Coffee cycle 4
4.6. Single Microswitch 5
4.7 Temperature sensor 5
Contents Page
4.8. Water level detection (water tank) 6
4.9. Descaling request 6
4.10. Water softener 7
5. Fault nding
5.1. Test mode 1
5.2. Diagnostic mode 6
5.3 Error messages
6. Standard checks
6.1. Repairs schedule 1
6.2. Service schedule 1
6.3. Final check 2
7. Disassembly
7.1. Aesthetics 1
7.2. Coffee grinder 1
7.3. Burrs 2
7.4. Coffee grinder motor 3
7.5. Coil, microswitch and doser door 3
7.6. Doser hopper 3
7.7. Coffee boiler and steam boiler 4
7.8. Boiler pin 4
7.9. Coffee pump and steam pump 4
7.10. Turbine 5
All parts included in this document are property of Saeco International Group
All rights reserved. The company waives all liability for any damages arising out of any errors or omissions in this document and the information contained herein, and no part of
this document can be copied, used or noted down without a written authorisation or a specic contractual clause.
2012-July-08
Contents Page
7.11. Gearbox 5
7.12. Discharge valve 6
7.13. Solenoid valves assembly 6
7.14. Steam tube assembly 7
7.15. Dispenser assembly 7
7.16. Power Card 7
7.17. Display, keypads and CPU board 8
7.18. Assembly and disassembly of Oetiker clamps 8
7.19 Connection to the water supply system 9
8. Notes
9. Hydraulic diagram
10 Electric diagram
Rev. 00 / July 2012 AULIKA
Rev. 00 / July 2012 AULIKA
AULIKA 01 INTRODUCTION
Rev. 00 / July 2012 Page / 04
1.1. Required documentation
For repairs, the following documents are necessary:
• Usermanualforthespecicmodel
• Technicaldocumentsforthespecicmodel(diagrams,explodeddrawings)
1.2. Necessary tools and equipment
Besides the standard equipment, the following tools are also necessary:
Qty Description Notes
1 Screwdriver TorxT8-T10-T20
1 Screwdriver Phillips head
1 Oetiker clamp pliers
1DC-A-Vdctester
1 Digital thermometer End of scale >150°C
1SSC(SaecoServiceCenter) Programmer
(forprogramminganddiagnosticmode)
1.3. Materials
Description Notes
Thermal paste Thermal resistance > 200°C
Descaler Saeco Descaler
Degreaser Customer choice
Silicone grease Food grade
1.4. Safety cautions
We strongly suggest to consult the machine's technical manual before working on it. Compliance
with all the relevant regulations for the servicing of appliances is required.
Unplug the machine before starting repairs.
Disconnectingthemainswitchaloneisinsufcienttoavoidelectricaldischarges.
The following appliance is rated Insulation class I.
after the repairs have been completed, the appliance needs to be tested for insulation and
dielectric strength.
01
AULIKA 01 INTRODUCTION
Rev. 00 / July 2012 Page / 04
1.5. Aulika range
Aulika Aulika
Mains
Display interface X X
Satin-nishedsteeldetails X X
ABS details X X
Removable Cappuccinatore X X
Stored dispensed coffee quantity X X
Stored dispensed milk quantity X X
Automatic shutdown
(after30’ofinactivity) X X
Automatic descaling cycle X X
Connection to the water supply system X
Conical steel burrs X X
02
AULIKA 01 INTRODUCTION
Rev. 00 / July 2012 Page / 04
1.6. Componenti macchina esterni
03
Cup connector
Main switch 0/I
“Clean” cappuccinatore button or menu
navigationbutton(PageDown)
ON/OFF button
Cappuccino delivery button
or menu navigation button
(PageUp) Milk coffee deli-
very button
Espresso
button
Coffee delivery button or
selectionbutton(OK)
Hot water
button
Display
Special Beverage selection button
orusedtoexitthemenu(ESC)
Grid
Water tank
Cappuccinatore(removable)
Coffee beans container
Container lid
Container lid lock
Service door lock
Hot water
dispenser tube
Drip tray
Service drawer
Dregs drawer
Dose
adjustment
Full tank
oater
Brewing unit
Coffee grinder adjustment
AULIKA 01 INTRODUCTION
Rev. 00 / July 2012 Page / 04
1.7. Machine internal hardware
04
Doser assembly
Coffee grinder
assembly
Power Card
Gearboxassembly Coffee pump
Turbine
Steam boiler
Coffee boiler
CPU board
Solenoid valves assembly
Display
Rev. 00 / July 2012 AULIKA
AULIKA 02 TECHNICAL DATA
Rev. 00 / July 2012 Page / 04
2.1. Technical data
Power supply and absorption power 240V~50Hz1500W-230V~50/60Hz1400W
Temperature control: Variableresistancesensors(NTC)
sends the values to the electronic card
Safety cautions: 2 thermostats one shot at 190°C
Coffeeheatexchangerpower:
Stainless steel
(230V~)1300W
for coffee delivery
Steamheatexchangerpower:
Stainless steel
230V~)1300W
for water/steam delivery
Gearbox: 2rotationdirections24VCpowersupply
Coffee pump UlkaTypeEP5/SGWca.13-15barreciprocatingwith
thermal120°C48W,230V,50Hz,
Steam pump UlkaHFreciprocating230V,50Hzwiththermal120°C-
22W
Excesspressurevalve:
(multiple-wayvalve)
Opensatca.19-23bar
Water connections
(onlytheversionconnectedtothe
watersupplysystem)
maximumpressure8bar
minimum pressure 1.5 bar
Waterlter: In the tank
Coffee grinder: DC motor with conical steel burrs
Absorption: Intheheatingphase-ca.5.6A
AbsorptioninStand-BY <0,3W
Measurements:lxhxdinmm 336x555x450mm
Weight: 23kg
Water tank capacity: 4 l.
Coffee container capacity 1000 gr beans
Grounds capacity 40
Heatexchangercapacity: Ca. 10 cc
Water circuit charging time: Ca.50sec.maxuponrstcharging,includingrinsing
Heating time: Ca.25sec.maxinstand-by
Delivery temperature: Ca. 75°± 5°
Grinding time: ca.4-7sec.
01
AULIKA 02 TECHNICAL DATA
Rev. 00 / July 2012 Page / 04
2.2. Machine behaviour and parameters
02
Default menu values
1. CREDIT MENU
1.1 Add Credit
1.2ClearCredit(OK/ESC)
1.3DisplayCredit=OFF
1.4CheckCredit=OFF
2. DRINK MENU
2.1. Espresso 2.6. Special drinks *
2.1.1.Pre-infusion=Low 2.6.1. Caffè lungo
2.1.2.Coffeetemperature=Normal 2.6.1.1.Pre-infusion=Low
2.1.3.Coffeequantity=35g 2.6.1.2Coffeetemperature=Normal
2.1.4.Default(OK/ESC) 2.6.1.3.Coffeequantity=130g
2.2. Coffee 2.6.1.4.Default(OK/ESC)
2.2.1.Pre-infusion=Low 2.6.2. Hot milk
2.2.2.Coffeetemperature=Normal 2.6.2.1.Milkquantity=25sec
2.2.3.Coffeequantity=70g 2.6.2.2.Default(OK/ESC)
2.2.4.Default(OK/ESC) 2.6.3. American Coffee
2.3. Cappuccino 2.6.3.1.Coffeetemperature=Normal
2.3.1.Pre-infusion=Low 2.6.3.2.Coffeequantity=235g
2.3.2.Coffeetemperature=Normal 2.6.3.3.Default(OK/ESC)
2.3.3.Coffeequantity=40g 2.7. Counters
2.3.4.Milkquantity=19.5sec 2.7.1.Espresso=0
2.3.5.Default(OK/ESC 2.7.2.Coffee=0
2.4. Milk coffee 2.7.3.Lungo=0
2.4.1.Pre-infusion=Low 2.7.4.AmericanCoffee=0
2.4.2.Coffeetemperature=Normal 2.7.5.Hotwater=0
2.4.3.Coffeequantity=70g 2.7.6.Cappuccino=0
2.4.4.Milkquantity=22sec 2.7.7.Milkcoffee=0
2.4.5.Default(OK/ESC) 2.7.8.HotMilk=0
2.5. Hot water 2.7.9.Resetcounters(OK/ESC)
2.5.1.Waterquantity=280g
2.5.2.Default(OK/ESC)
*Activating this includes steam
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