Saftronics HPVFE Bedienungsanleitung

Saftronics Sailer Manual

HPVFE

Sailer Manual HPVFE

Important User Information

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many

variables and requirements associated with any particular installation, Solcom&hapn (shanghai) electric. Cannot

assume responsibility or liability for actual use based on the examples and diagrams.

No patent liability is assumed by Solcom&hapn (shanghai) electric. with respect to use of information, circuits,

equipment, or software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Solcom&hapn

(shanghai) electric. is prohibited.

Throughout this manual, when necessary we use notes to make you aware of safety considerations.

WARNING: Identifies information about practices or circumstances that can cause an explosion in a

hazardous environment, which may lead to personal injury or death, property damage, or economic loss.

Important:Identifies information that is critical for successful application and understanding of the product.

ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or

death, property damage, or economic loss. Attentions help you:

identify a hazard

avoid the hazard

recognize the consequences

Shock Hazard labels may be located on or inside the equipment (e.g., drive or motor) to alert people that

dangerous voltage may be present.

Burn Hazard labels may be located on or inside the equipment (e.g., drive or motor) to alert people that

surfaces may be at dangerous temperatures.

Sailer Manual HPVFE

Contents

Important User Information ..........................................................................................................1

Preface Overview ...........................................................................................................................4

Who Should Use this Manual?...............................................................................................4

Manual Conventions ..............................................................................................................4

Drive Frame Sizes ...................................................................................................................5

General Precautions...............................................................................................................5

Catalog Number Explanation .................................................................................................6

Chapter 1 Installation/Wiring ....................................................................................................7

Opening the Cover..................................................................................................................7

Mounting ...........................................................................................................................8

AC Supply Source Considerations ..........................................................................................9

General Grounding Requirements.......................................................................................10

Fuses and Circuit Breakers ...................................................................................................12

Power Wiring........................................................................................................................13

I/O Wiring Recommendations .............................................................................................16

Start and Speed Reference Control.....................................................................................23

EMC Instructions ..................................................................................................................25

Chapter2 Start Up.....................................................................................................................27

Prepare For Drive Start-Up ..................................................................................................27

Integral Keypad ............................................................................................................................29

Viewing and Editing Parameters..........................................................................................30

Chapter 3 Programming and Parameters................................................................................32

About Parameters ................................................................................................................32

Parameter Organization.......................................................................................................33

Display Group ...............................................................................................................................34

Parameter Cross Reference –by Name ...............................................................................63

Chapter 4 Troubleshooting ......................................................................................................64

Drive Status ..........................................................................................................................64

Faults.....................................................................................................................................64

Fault Descriptions.................................................................................................................66

Common Symptoms and Corrective Actions.......................................................................68

Appendix A Supplemental Drive Information.....................................................................71

Drive, Fuse & Circuit Breaker Ratings ...................................................................................71

Specifications........................................................................................................................72

Sailer Manual HPVFE

AppendixB Accessories and Dimensions................................................................76

Product Selection .................................................................................................................76

Product Dimensions .............................................................................................................78

AppendixC RS485 (DSI) Protocol .........................................................................................80

Network Wiring ........................................................................................................................80

Writing (06) Logic Command Data...........................................................................................82

AppendixD RJ45 DSI Splitter Cable......................................................................................86

Index .............................................................................................................................................88

Sailer Manual HPVFE

Preface Overview

The purpose of this manual is to provide you with the basic information needed to install, start-up and troubleshoot

the HPVFE Adjustable Frequency AC Drive.

For information on…

See page…

Who Should Use this Manual?

P-1

Reference Materials

P-1

Manual Conventions

P-2

Drive Frame Sizes

P-2

General Precautions

P-3

Catalog Number Explanation

P-4

Who Should Use this Manual?

This manual is intended for qualified personnel. You must be able to program and operate Adjustable Frequency

AC Drive devices. In addition, you must have an understanding of the parameter settings and functions.

Manual Conventions

•In this manual we refer to the HPVFE Adjustable Frequency AC Drive as: drive, HPVFE or HPVFE Drive.

•Parameter numbers and names are shown in this format:

•The following words are used throughout the manual to describe an action:

Word

Meaning

Can

Possible, able to do something

Cannot

Not possible, not able to do something

May

Permitted, allowed

Must

Unavoidable, you must do this

Shall

Required and necessary

Should

Recommended

Should Not

Not Recommended

Sailer Manual HPVFE

Drive Frame Sizes

Similar HPVFE drive sizes are grouped into frame sizes to simplify spare parts ordering, dimensioning, etc.

A cross-reference of drive catalog numbers and their respective frame sizes is provided in Appendix B.

General Precautions

ATTENTION: To avoid an electric shock hazard, verify that the voltage on the bus capacitors has

discharged before performing any work on the drive. Measure the DC bus voltage at the –DC and +

DC terminals on the Power Terminal Block (refer to Chapter 1 Power Terminal descriptions). The

voltage must be zero.

Darkened LEDs or a darkened LCD display is not an indication that capacitors have discharged to safe

voltage levels.

ATTENTION: Only qualified personnel familiar with adjustable frequency AC drives and associated

machinery should plan or implement the installation, start-up and subsequent maintenance of the system.

Failure to comply may result in personal injury and/or equipment damage.

ATTENTION: This drive contains ESD (Electrostatic Discharge) sensitive parts and assemblies. Static

control precautions are required when installing, testing, servicing or repairing this assembly.

Component damage may result if ESD control procedures are not followed.

ATTENTION: An incorrectly applied or installed drive can result in component damage or a reduction

in product life. Wiring or application errors, such as, undersizing the motor, incorrect or inadequate AC

supply, or excessive ambient temperatures may result in malfunction of the system.

ATTENTION: The bus regulator function is extremely useful for preventing nuisance overvoltage

faults resulting from aggressive decelerations, overhauling loads, and eccentric loads. However, it can

also cause either of the following two conditions to occur.

1. Fast positive changes in input voltage or imbalanced input voltages can cause uncommanded positive

speed changes;

2. Actual deceleration times can be longer than commanded deceleration times.

However, a “Stall Fault” is generated if the drive remains in this state for 1 minute. If this condition is

unacceptable, the bus regulator must be disabled (see parameter A441). In addition, installing a properly

sized dynamic brake resistor will provide equal or better performance in most cases.

Sailer Manual HPVFE

Catalog Number Explanation

HP VF E

Enterprise Code

Type

Series Code

Voltage

02 200Vac~240Vac

04 380Vac~480Vac

Number of Phases

T Three-phase

S Single-phase

Power Rating

Option

01 Bulit-in EMC Filter

Drive Ratings

Catalog

Numbe

Frame

ize

H×

Input Vo

tage

Output

Current(A)

Panel Mount

240V 50/60Hz

phase

0.2

0.25

HPVFE02S0D2

72×185.5×143.5

0.4

0.5

2.5

HPVFE02S0D4

0.75

4.2

HPVFE02S0D75

1.5

HPVFE02S1D5

100×1

4×1

2.2

HPVFE02S2D2

240V 50/60Hz

1- phase ,with

filt

(1)

0.2

0.25

HPVFE02S0D201

72×185.5×143.5

0.4

0.5

2.5

HPVFE02S0D401

0.75

4.2

HPVFE02S0D7501

1.5

HPVFE02S1D501

100×1

4×1

2.2

HPVFE02S2D201

240V 50/60Hz

phase

0.2

0.25

HPVFE02T0D2

72×185.5×143.5

0.4

0.5

2.5

HPVFE02T0D4

0.75

4.2

HPVFE02T0D75

1.5

HPVFE02T1D5

2.2

HPVFE02T2D2

100×1

4×1

3.7

17.5

HPVFE02T3D7

5.5

7.5

HPVFE02T5D5

130×25

3×287

7.5

HPVFE02T7D5

480V 50/60Hz

phase

0.4

0.5

1.5

HPVFE04T0D4

72×185.5×143.5

0.75

2.5

HPVFE04T0D75

1.5

4.2

HPVFE04T1D5

2.2

HPVFE04T2D2

100×1

4×1

3.7

8.7

HPVFE04T3D7

5.5

7.5

HPVFE04T5D5

130×25

3×287

7.5

HPVFE04T7D5

HPVFE04T11

480V 50/60Hz

phase

with

ilt

(1)

0.4

0.5

1.5

HPVFE04T0D401

72×185.5×143.5

0.75

1.0

2.5

HPVFE04T0D7501

1.5

2.0

4.2

HPVFE04T1D501

2.2

3.0

6.0

HPVFE04T2D201

100×1

4×1

3.7

5.0

8.7

HPVFE04T3D701

5.5

7.5

13.0

HPVFE04T5D501

130×25

3×287

7.5

10.0

18.0

HPVFE04T7D501

11.0

15.0

24.0

HPVFE04T1101

Additional accessories, options and adapters are available. See Appendix B for details.

Sailer Manual HPVFE Sailer Manual HPVFE

Chapter 1 Installation/Wiring

This chapter provides information on mounting and wiring the HPVFE Drive.

For information on…

See page

For information on…

See page

Opening the Cover

1-1

Fuses and Circuit Breakers

1-7

Mounting Considerations

1-2

Power Wiring

1-9

AC Supply Source Considerations

1-3

I/O Wiring Recommendations

1-13

General Grounding Requirements

1-5

EMC Instructions

1-21

Most start-up difficulties are the result of incorrect wiring. Every precaution must be taken to assure that the wiring

is done as instructed. All items must be read and understood before the actual installation begins.

1. Press and hold in the tabs on each side of the cover.

2. Pull the cover out and up to release.

ATTENTION: The following information is merely a guide for proper installation. Rockwell

Automation, Inc. cannot assume responsibility for the compliance or the noncompliance to any code,

national, local or otherwise for the proper installation of this drive or associated equipment. A hazard

Of personal injury and/or equipment damage exists if codes are ignored during installation.

Opening the Cover

1. Press and hold in the tabs on each side of the cover.

2. Pull the cover out and up to release

Sailer Manual HPVFE Sailer Manual HPVFE

Mounting

•Mount the drive upright on a flat, vertical and level surface.

–Install on 35 mm DIN Rail (for frames A and B).

–Install with screws.

Table 1.A Screw Mounting Recommendations

Minimum Panel Thickness

Screw Size

Mounting Torque

1.9 mm (0.0747 in.)

M4 (#8-32)

1.56-1.96 N-m (14-17 lb.-in.)

•Protect the cooling fan by avoiding dust or metallic particles.

•Do not expose to a corrosive atmosphere.

•Protect from moisture and direct sunlight.

Minimum Mounting Clearances

Refer to Appendix B for mounting dimensions.

Ambient Operating Temperatures

Table 1.B Enclosure and Clearance Requirements

Horizontal Clearance between drives

Ambient Temperature

Minimum

Maximum

0 mm and greater

-10°C (14°F)

40°C (104°F)

25 mm and greater

-10°C (14°F)

50°C (122°F)

Drive enclosure is rated IP20, NEMA/UL Type Open.

Sailer Manual HPVFE Sailer Manual HPVFE

Storage

•Store within an ambient temperature range of -40° to +85°C.

•Store within a relative humidity range of 0% to 95%, non-condensing.

•Do not expose to a corrosive atmosphere.

AC Supply Source Considerations

Ungrounded Distribution Systems

ATTENTION: HPVFE drives contain protective MOVs that are referenced to ground. These devices must

be disconnected if the drive is installed on an ungrounded or resistive grounded distribution system.

Disconnecting MOVs

To prevent drive damage, the MOVs connected to ground shall be disconnected if the drive is installed on an

ungrounded distribution system where the line-to-ground voltages on any phase could exceed 125% of the

nominal line-to-line voltage. To disconnect these devices, remove the jumper shown in the Figures 1.1 and

1.2.

1. Turn the screw counter clockwise to loosen.

2. Pull the jumper completely out of the drive chassis.

3. Tighten the screw to keep it in place.

Figure 1.1 Jumper Location (Frame A shown)

Important: Tighten screw after jumper removal.

Figu1.2 Phase to Ground MOV Removal

R/L1

S/L2

T/L3

Three -Phase

AC Input

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