Sames GNM 100 Bedienungsanleitung

Index revision : C 1 6209

User manual

FRANCE

SAMES Technologies.

13 Chemin de Malacher 38243 Meylan Cedex

Tel. 33 (0)4 76 41 60 60 - Fax. 33 (0)4 76 41 60 90 - www.sames.com

USA

SAMES Technologies Inc.

11998 Merriman Road, Livonia, Michigan, 48 150

Tel. (734) 261.5970 - Fax. (734) 261.5971 - www.sames.com

GNM 100 control module - 220V

for manual guns

From February 1st, 2017 SAMES Technologies SAS becomes SAMES KREMLIN SAS

A partir du 1/02/17, SAMES Technologies SAS devient SAMES KREMLIN SAS

Index revision : C 2 6209

Any communication or copying of this document, in any form whatsoever, and any use or divulging of its

contents is forbidden without express written permission from SAMES Technologies.

The descriptions and characteristics contained in this document may be changed without prior warning

and are in no way binding on SAMES Technologies.

WARNING : Sames Technologies is registered as a "Training Center" approved by the "Ministry

of Employment".

Trainings with the aim of getting the necessary know-how to use and for the main-

tenance of your equipment can be organised all along the year.

A catalog is available upon request. Among the different training programmes pro-

posed, you will be able to find the training which corresponds the best to your

needs and production purposes. These trainings can be organised in your premises

or in our training center based in our headquarters in Meylan.

Service formation :

Tel.: 33 (0)4 76 41 60 04

E-mail : [email protected]

Index revision : 3

GNM 100 control module - 220V

1. Introduction - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4

2. Description - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4

2.1. Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2.2. Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2.2.1. Electrical input data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2.2.2. Electrical output data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2.2.3. Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

3. Low voltage connections- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6

3.1. Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

3.2. Low voltage connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

3.3. Connecting plug (12 pins A) . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

3.4. Connecting plug (7 pins C) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

3.5. Connecting plug (19 pins B) . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

3.5.1. Analog input. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

3.5.2. Control of Vm and Im outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

3.5.3. Wiring of external trigger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

3.5.4. Using information relative to the faults. . . . . . . . . . . . . . . . . . . . 10

4. Operating principle of the GNM 100 - - - - - - - - - - - - - - - - - - - - - - - 11

4.1. Supply voltage and connections . . . . . . . . . . . . . . . . . . . . . . . 11

4.2. Automatic selection of the high voltage unit . . . . . . . . . . . . . . 11

4.3. Modifying a set point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

4.4. Storing the set points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

4.5. Using the values stored . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

4.6. Triggering the high voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

4.7. Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

4.8. Cleaning the GNM 100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

5. Spare parts- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 13

6. Plugs - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 14

Index revision : C 4 6209

1. Introduction

WARNING : Safety warning: the GNM 100 must never be installed in an explosive atmosphere.

This means it must be installed outside the coating booth at a minimum distance of 1.5 meters

(5 feet) from the nearest opening.

This control module is for the power units hereafter called the "high voltage units" which are fitted inside

the guns. This module is only for use with guns made by SAMES.

• The GNM module has a conductive extruded aluminium (black anodize) box, the tightness of

which conforms to protection index IP 64. Two part numbers are available:

• 858075 for all countries except the United Kingdom.

• 1516137 for the United Kingdom.

WARNING : For a use in cabinet, the room temperature must be below 45°C.

We strongly advise you not to place the GNM close to any source of heat, which would increase

its inner temperature and engender a working defect.

However, if the GNM has to be located in such conditions, provide for an air conditioning device.

The maximum temperature is 45°C for a use with a 90 KV/ 100µA high voltage unit (HVU). This

maximum temperature depends on the supplied power, therefore on the type of HVU/sprayer

which controls the GNM.

Storage temperature: 0°C to 70°C.

2. Description

2.1. Presentation

The GNM 100 has a microcontroller which displays the functions on a two-line screen.

(*) : the other functions are described further on in this manual.

Signal lights:

• green = GNM 100 powered.

• orange= trigger (high voltage activated).

• red = fault.

1 Display

2 Signal lights (3 leds).

3 Last screen / special function (*).

4 Next screen or validation of a value.

5 Todecreaseparametervaluesandselect

preselected settings.

6 To increase parameter values and select

preselected settings.

7 ON / OFF switch.

65432

Index revision : C 5 6209

2.2. Specifications

Working temperature: 0 to 40° C (32 to 104°F)

2.2.1. Electrical input data

2.2.2. Electrical output data

2.2.3. Size

Input voltage 220 VAC + / - 20 V

Frequency 50 / 60 Hz

Maximum input power 50 VA

Maximum voltage output 60 V RMS

Frequency output 16-60 kHz

Maximum output current 1,1 A RMS

GNM 100

Protection index: IP 64

Mass with cable 3 kg - 6.6 lbm

175 mm

85 mm

DES00433

230 mm

Index revision : C 6 6209

3. Low voltage connections

3.1. Supply

The

GNM

can be supplied with 220 V or 110 V voltage, 50-60 Hz. Selection takes place by means of a

switch located on the main printed circuit.

3.2. Low voltage connectors

WARNING : see RT Nr 6169 for use with a high voltage unit UHT 153.

3.3. Connecting plug (12 pins A)

Connection to the high voltage unit.

3.4. Connecting plug (7 pins C)

Connection to the controls of the atomizer (e.g. electro valve). It is possible to use the 4, 5 and 6-pins

(trigger copy for the PLC).

WARNING : This relay is for passing low currents. If a high current is used this contact can no

longer be used for low currents.

N° of pins Signal

1 earth

2 input + photo coupler

3 + 15 V

4 earth

5 input + photo coupler

6 high voltage unit recognition

7 high voltage unit recognition (earth)

8 shielding

9 high voltage unit transformer

10 high voltage unit transformer

11 return I HV

12 return U HV

N° of pins Signal

1 earth

2 phase 1, output protected

3 phase 2, output protected

4 common to trigger image relay

5 trigger image relay contact normally closed

6 trigger image relay contact normally open

7 not connected

Index revision : C 7 6209

Example of a PLC cabling:

Cabling for "HV ON" signalling light,

3.5. Connecting plug (19 pins B)

Connection to an PLC:

The mass is joined to the earth through the board.

1 to 7

GNM

case

8 Inside

GNM

9 Main supply output protected by fuses

10 PLC input

1 to 7

GNM

case

8 Inside

GNM

9 Main supply output protected by fuses

10 220 VAC oR 110 VAC

11 Light on

N° of pins Signal

1 Earth

2 Not connected

3 Not connected

4 Input 4 / 20 mA

5 Earth 4 / 20 mA or 0 / 10 V

6 Input 0 / 10 V

7 Image output

(100

= ~ 5 V)

8 Earth

9 Image output Im (500 µA = ~ 5 V)

10 Input + photo coupler

11 + 15 V / 50 mA max. protected

12 Earth

13 Input + photo coupler

14 Relay OK board contact normally closed

15 Relay OK board contact normally open

16 OK board common relay

17 Not connected

18 Not connected

19 Not connected

Index revision : C 8 6209

3.5.1. Analog input

Cabling on external adjustment points can be 4/20 mA or 0-10 V.

3.5.1.1. 4/20 mA adjustment point

This scale setting has to be done in a PLC. To do this, apply an adjustment point of 8 mA and another

adjustment point of 16 mA and read the HV value on the

GNM

screen. A simple calculation permits one

to fine the corresponding point.

3.5.1.2. 0/10 V adjustment point

Scale setting is done inside the

GNM

10 V corresponds to 100

. For a high voltage unit on which the maximum voltage is below 100

, the

adjustment point is automatically reveled at its maximum value.

3.5.2. Control of

and Im outputs

Copies of

and Im are only given as indications. They are not calibrated inside the

GNM

and differ-

ences can exist.

3.5.2.1. Control of the

output

The

scale is 0-5 V for 0-100

. The minimum impedance of the measure equipment has to be 50

Ω

3.5.2.2. Control of the Im output

The Im scale is 0-5 V for 0-500 µA.

The minimum impedance of the measure equipment has to be 50 k

Ω

3.5.3. Wiring of external trigger

Control of the external trigger can be done in two ways:

• Dry contact,

• Using external voltage between 12 and 24 Vdc (see § 3.5.3.2 page 9).

3.5.3.1. Dry contact. There are two possibilities:

or :

1 Inside

GNM

2 + 15 Vdc; 50 mA max

10 to 13

GNM

case

Index revision : C 9 6209

3.5.3.2. Using external voltage

The external voltage is between 12 and 24 Vdc.

Input impedance roughly 1 k

Ω

WARNING : Inputs 10 and 13 are opto-coupled inputs. They are therefore isolated from the earth.

Make sure that the 0 V of the 12 to 24 V supply is at a potential close to the earth.

3.5.3.3. In the case where

= 1,

The trigger has to be connected as follows:

0 V Supply return 12 to 24 V

1 Inside

GNM

2 + 12 to 24 V dc

10 to 13

GNM

case

1 Inside

GNM

2 + 15 Vdc; 50 mA max

10 to 13

GNM

case

Index revision : C 10 6209

3.5.4. Using information relative to the faults

The closed contact of the OK board relay signals that the board is under voltage and that there is no fault.

WARNING : This relay is for passing low currents. If a high current is used this contact can no

longer be used for low currents.

Liaison wiring with an PLC:

Wiring of a HV fault signalling lamp:

1 Inside

GNM

2 OK board

3 No OK board

14 to 16

GNM

case

1 Inside

GNM

2 PLC input

14 to 16

GNM

case

1 Inside

GNM

2 220 VAC oR 110 VAC

3 Fault

14 to 16

GNM

case

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