Samson 9255000053 Bedienungsanleitung

DOC9048C

INSTRUCTION MANUAL FOR SAMSON 4-WAY VALVE DN125

4-WAY VALVE DN125

INSTRUCTION MANUAL

Accessories

• Technical data

• Functional description

• Installation

• Maintenance

CONTENTS

1 Introduction .............................................................................................................................. 4

1.1 Declaration of incorporation.................................................................................................... 4

1.2 Explanation of warning symbols.............................................................................................. 5

1.3 Field of application.................................................................................................................. 5

2 Technical data.......................................................................................................................... 6

2.1 Dimensions - With pneumatic actuator.................................................................................... 6

2.2 Dimensions - With handle bar ................................................................................................. 7

2.3 Specifications.......................................................................................................................... 8

2.4 Operating the 4-way valve ...................................................................................................... 8

2.5 Storage ................................................................................................................................... 8

2.6 Materials ................................................................................................................................ 9

2.6.1 Pneumatic actuator kit, DN125.............................................................................................. 10

2.6.2 4-way valve, DN125 .............................................................................................................. 11

3 Design........................................................................................................................................12

3.1 Position - With pneumatic actuator ....................................................................................... 12

3.2 Position - With handle bar..................................................................................................... 12

4 Installation and start-up...................................................................................................13

4.1 Securing the 4-way valve....................................................................................................... 13

4.2 Adjusting the 4-way valve ..................................................................................................... 13

5 Inspection intervals.............................................................................................................14

5.1 Inspecting for leakage........................................................................................................... 14

5.2 Inspection and cleaning ........................................................................................................ 14

5.3 Inspection and lubrication..................................................................................................... 14

4-way valve 3

E-Mail

[email protected] Samson Pumps A/S Petersmindevej 21

Web www.samson-pumps.com Phone | +45 87 50 95 70 DK-8800 Viborg

DOC4036E

Declarationofincorporation

AnnexIIB

SamsonPumpsA/S

Petersmindevej21

DK-8800Viborg

Herebydeclaresthatthefollowingproduct:

4-wayvalveDN100withpneumaticactuator,itemNo.:1634740(ATEXapproved)

4-wayvalveDN100withpneumaticactuator,itemNo.:1634244(Standard)

4-wayvalveDN100withhandlebar,itemNo.:157.360(Standard)

4-wayvalveDN100withhandlebar,itemNo.:157.355(Standard)

4-wayvalveDN125withhandlebar,itemNo.:9255000053(Standard)

4-wayvalveDN125withpneumaticactuator,itemNo.:1634245(Standard)

Conformstothefollowingdirectives:

MachineryDirective2006/42/EC

ATEXDirective2014/34/EU(ATEXapprovedproductsonly)

Explosionprotectionasfollows:

II1GExhT95°CGaInternal

II2GExhT95°CGbExternal 

Iherebydeclare,thattheproductareinconformitywiththefollowingharmonizedstandards:

DS/ENISO12100:2011Safetyofmachinery-Generalprinciplesfordesign-Riskassessmentandrisk

reduction

DS/EN1127-1:2011Explosiveatmospheres-Explosionpreventionandprotection-part1:Basic

conceptsandmethodology

DS/ENISO80079-36:2016 Explosiveatmospheres-Part36:Non-electricalequipmentforexplosive

atmospheres-Basicmethodandrequirements

DS/ENISO80079-37:2016Explosiveatmospheres-Part37:Non-electricalequipmentforexplosive

atmospheres-Non-electricaltypeofprotectionconstructionalsafety"c",control

ofignitionsources"b",liquidimmersion"k"

Thestandardsaboveonlyappliestotheextentthatitisrelevantforthepurposeoftheproduct.

TheproductisonlydeclaredinaccordancewiththeATEXDirectiveinthecasewheretheitem,hasbeen

orderedforuseinexplosiveenvironment.StandardproductsarenotinaccordancewiththeATEXDirective.

Hand-operatedvalvesarenotinscopeoftheATEXDirective.

Theproductmustnotbeusedbeforethecompletesystem,whichitmustbeincorporatedin,hasbeen

conformityassessedandfoundtocomplywithallrelevanthealthandsafetyrequirementsof2006/42/ECand

otherrelevantdirectives.Theproductmustbeincludedintheoverallriskassessment.

Viborg,08.05.2019________________________________________

JanS.Christiansen–Manager,Technicaldept.

1 INTRODUCTION

1.1 Declaration of incorporation

DOC4036E

To be used with all safety instructions that must be followed. A failure to follow the

instructions may result in injury and/or incorrect machine operation.

1.2 Explanation of warning symbols

1.3 Field of application

The 4-way valve may only be used with media that are not aggressive to the valves materials. See section

2.6 for components and appertaining materials.

Inlet of foreign objects can damage the 4-way valve.

Important technical and safety instructions is showed by symbols. If instructions are not performed

correctly, it may lead to personnel injury or incorrect function of the 4-way valve.

4-way valve 5

2.1 Dimensions - With pneumatic actuator

2 TECHNICAL DATA

DOC1634613_3

Dimensions [mm]

A B C D E F H HA HB L N P Weight [Kg]

225 225 220 220 150 150 420 180 300 M12 1/8” Ø153 42

DOC1634613_3

2.2 Dimensions - With handle bar

DOC1627338_3

DAC

Dimensions [mm]

A AB AC B C D E F H HA HB L P Weight [Kg]

335 60 60 250 220 220 150 150 335 195 160 M12 Ø153 38

DOC1627338_3

4-way valve 7

2.3 Specifications

Description Minimum Maximum

Ambient temperature, operation -20°C 40°C

Ambient temperature, storage -20°C 60°C

Pressure 65 mbar abs. 3 bar(g)

Lubricating grease SKF LAGD 125/WA2

A failure to meet these specifications may result in damage to the 4-way valve.

2.4 Operating the 4-way valve

The 4-way valve must be inspected for damages upon delivery. If the 4-way valve is damaged, it must not

be used and the damage must be reported to the dealer.

The 4-way valve can be transported in the following ways:

DOC11093A

After operation, the 4-way valve can be stored for 30 days without further action.

If the 4-way valve is stored / not in use more than 30 days, it must be greased before use. See section 5.

The 4-way valve may not be used if it is damaged.

2.5 Storage

2.6 Materials

DOC1634613_6

3 2

Term Pos. Material Description

4-way valve 1 - -

Actuator set 2 - -

Handle bar 3 - -

The 4-way valve is composed by two main components:

• Pneumatic operated Pos.1 & Pos.2

• Manually operated Pos.1 & Pos.3

DOC1634613_6

4-way valve 9

2.6.1 Pneumatic actuator kit, DN125

DOC1634225_1

Term Pos. Material Description

Flange for 4-way valve DN125 1 Stainless steel AISI 316

Spacer 2 Stainless steel AISI 316

Pneumatic actuator AT251U D B 3 Aluminum Alodur hard anodization

Carrier for 4-way valve 4 Stainless steel AISI 316

M12 Washer Ø13/Ø24 x 2.5 5 Stainless steel DIN 125A A4

M12x80 Bolt 6 Stainless steel DIN 931 A4

M8 Washer Ø8,4/Ø17x1,6 7 Stainless steel DIN 125 A4

M8x20 Hex-Head Bolt 8 Stainless steel DIN 933 A4

Spring pin Ø8x50 9 Stainless steel DIN 1481 / ISO 8752 A2

DOC1634225_1

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