SAMWAY C300 Produkthandbuch
C300
USER MANUAL
www.samway.com SAMWAY
Operation Book
Read Before Opeartion
1. INTRODUCTION .............................................................................................. 3
2. GENERAL PRECAUTIONS .............................................................................. 4
3. EQUIPWENT ...................................................................................................... 5
4. MACHINE ........................................................................................................... 6
5. STARTING UP ................................................................................................... 7
6. HOSE CUTTING ................................................................................................ 8
8. PICTURE ............................................................................................................ 10
9. TECHNICAL DATA ......................................................................................... 11
10. SPART PART LIST .............................................................................. 12 - 16
CONTENTS
C300 USER MANUAL EDITION 2019 www.samway.com
6.1 TO MAXIMIZE THE LIFE TIME OF THE CUTTING BLADE ....... 8
6.2 DIFFERENT HOSE DIMENSIONS ................................................... 8
5.1 PRELIMINARY STEPS .......................................................................... 7
5.2 OPERATOR POSITION ....................................................................... 7
5.3 STARTING UP ........................................................................................ 7
7. MAINTENANCE ................................................................................................ 9
7.1 REPLACING THE CUTTING BLADE ................................................ 9
7.2 AFTER EACH WORKING SHIFT ....................................................... 9
7.3 REGULAR MAINTENAMCE ............................................................... 9
4.1 IDENTIFICATION .................................................................................. 6
4.2 DESCRIPTION ....................................................................................... 6
3.1 WARRANTY ........................................................................................... 5
3.2 IMPORTANT .......................................................................................... 5
1. Introduction
This information is the result of continuous, systematic data processing and technical teste
recorded and validated by the manufacturer , in accordance with the internal procedures
to ensure the safety of information: 2006/42/EC.
The manual does not examine in depth the topics of disassembly and extraordinary maintenance,
as these operations must always be carried out by our authorized Technical Service.
To handle the machine properly, it is necessary to keep the manual in good condition for the
future. Contact the nearest authorized technical service if you need a new manual or more
complete information.
Before each intervention to the machine or its packaging, read the instructions in the following
manual very carefully.
SAMWAY Machine declines any responsibility for damage to persons, things or to the machine
itself, arising from its incorrect use, negligence and superficial interpretations of safety concepts
in this manual.
Every operator using the machine MUST read the following instructions before operating.
This instruction manual should serve for the duration of the cutting machine’s operating
life and be available for at least 10 (ten) years. We recommend to keep it in a known and
accessible place (possible together with other documents related to the machine).
The information below is intended EXCLUSIVELY for specialized users, capable of interacting with
the product with the utmost safety people, the machine and the environment, interpreting basic
diagnostics of problems and malfunctions and performing simple checks and maintenance, in
full compliance with the instructions given from the pages that the follows and with current
health and safety regulations.
C300 USER MANUAL EDITION 2019 www.samway.com
2. General precautions
The cutting machine is constructed to operate indoors (workshops, industries etc.) where there
is no risk of explosion or fire.
Before cutting the first hose, make sure the cutting blade rotates in the correct direction (see
rotation arrow) and that the hose is placed steady towards the adjustable cutting support. Also
make sure that the hose is held steady so that there will be on risk injuries or damages.
When cutting machine, the cutting supports (2 pcs) must be used.
Do not remove the information plates on the cutting machine. Make sure they are readable and
that you are sure about their meaning. Should they deteriorate, replace them immediately by
contacting only an authorized Technical Service.
It is strictly forbidden to tamper with safety equipment and or devices.
Dispose of processing waste in compliance with current regulations.
NOTE!
Skilled personnel co-ordinated by authorized Technical Service must carry out any maintenance
operations, except for those specifically described on the pages of this manual.
Always make sure in advance that the minimum safety, placement and operating standards are
respected, taking note of the environmental conditions, temperature, humidity, lighting,
vibrations, suspended dust and the appropriateness of the area to be occupied.
C300 USER MANUAL EDITION 2019 www.samway.com
3. The equipment
NOTE!
Our stationary hose cutting machine is supplied ready to use (except for the plug), packed on a
pallet.
The packing material must be disposed according to current environmental protecting regulation.
The machine is supplied initially with:
Cutting blade 300x3x50 mm, part No: 9003-00-03
2 pcs of prebend pins
Instruction manual
Certificate regarding agreement according to CE-standards
3.1 Warranty
The cutting machine is guaranteed for one (1) year following the date of purchase; the warranty
is valid only if all of the instructions listed on the warranty certificate and in this manual are fully
complied with.
3.2 Important
The hose cutting machine is designed, manufactured and protected for cutting 1- and 2-layers
hydraulic hose with dimension from 3-16” up to 2”. Any other use is excluded by SAMWAY
Machine, who shall be exempt from any liability for damage to people, property or the machine
itself, caused by improper use. Do not leave the cutting machine idle running for longer periods,
without cutting anything.
NOTE!
Do not cut solid steel, wood or other unknown material, that can cause damage to people,
property or the machine itself.
When unpacking the cutting machine, make sure that the machine is in perfect condition and
that the package contains the parts described. SAMWAY Machine does not respond for errors or
missing parts not reported to SAMWAY Machine following eight (8) days after shipment.
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C300 USER MANUAL EDITION 2019 www.samway.com
4. The machine
4.1 Identification
The information for identifying the machine is found on the plates, located outside of the cutting
machine. This essentially includes:
4.2 Description
The hose cutting machine consists of one unit, equipped with a handle which is manually
manoeuvred and flap doors that are pressed away by the hose during the cutting process. The
unit is also equipped with a connection for a smoke evacuator (option) and as standard with a
smooth cutting blade assembled on the machine except the Mini Cut 12V. Standard for 12V is
toothed blade.
NOTE!
It is strictly forbidden to remove or damage the plate. Should this hap-pend, always contact an
authorized Technical Service only.
NOTE!
The descriptions includes the use for which the machine has been designed, built and protected.
Any other use or failure to comply with the technical parameters listed below, may constitute a
hazard to people and/or property.
The hose cutting machine must only be used for hydraulic hose compatible with the
specifications below. Follow the environmental conditions and limitations recommended by
SAMWAY Machine and current health and safety regulations.
The CE- approval plate is located at the back of the machine, on the top to the right.
Manufacturer
Serial number
Year of manufacture
Voltage
Hertz(Hz)
Amperes (A)
Weight
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For any information and/or technical explanations regarding the cutting machine, always
indicate:
Model
Edition and preparation date of the instruction manual
Serial number
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C300 USER MANUAL EDITION 2019 www.samway.com
C300 USER MANUAL EDITION 2019 www.samway.com
5. Starting - up
5.1 Preliminary steps
Important!
It is essential to determine size measurements and placement in advance in order to ensure safe
placement, running and emergency actions within the surrounding environment. These
conditions should be respected beginning with the preliminary stages, before cutting begins.
NOTE!
Before plugging-in the machine, make sure that the line voltage corresponds to the voltage
indicated on the machine. If the voltage is 12V, connect red to positive pole and blue to negative
pole. Always use goggles and earplugs when working with the machine.
Caution!
Check the direction of rotation (the upper edge of the cutting blade shall rotate towards the
cutting table). If the machine starts to vibrate heavily, stop the machine immediately and check
the reason for the vibrations.
5.2 Operator position
The placement of the machine in relation to the operator’s position must make it possible to
observe the result of the operation and maintain safety conditions. During this stage, make sure
that the start/stop button and safety switch not are blocked and that there is sufficient visibility
and lightning on the machine, the surrounding area and base.
5.3 Starting - up
Release the emergency button by turning it clockwise. Press the START-button and press the
handle forward for cutting.
Place the machine on a steady and flat foundation.
Check that the cutting blade can rotate freely.
Check that the handle can move freely back and forward.
Check that the cutting blade is tightened.
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C300 USER MANUAL EDITION 2019 www.samway.com
6. Hose cutting
6.1 To maximize the lifetime of the cutting blade
1. The ten first cuts on a new cutting blade should be cut with a very low feed speed.
2. After these ten first cuts, the cut should be fast but without overloading of the motor.
3. Do not overheat the cutting blade.
When cutting ...
Now the machine is ready for cutting these hose dimensions.
Important!
... hoses of dimension 3-16” - 1/2” must the prebend supports always be used and put in the two
inner holes. Min. cutting length 150 mm.
... hoses of dimension 5-8” - 1” must the prebend supports always be used and put in the two
middle holes. Min. cutting length 250 mm.
... hoses of dimension 1 1/4” - 2” must the prebend supports always be used and put in the two
outer holes. Min. cutting length 300 mm.
6.2 Different hose dimensions
C300 USER MANUAL EDITION 2019 www.samway.com
7. Maintenance
7.1 Replacing the cutting blade
Warning !
Always use protective gloves when changing the cutting blade.
Important !
Start the cutting machine and check that no vibrations occur. Make a test cut to make sure that
the cutting blade is thoroughly tightened.
7.2 After each working shift
Press the emergency stop button and remove cutting waste.
7.3 Regular maintenance
Make sure that the cutting blade is in good condition, that no cracks have occurred.
Open the black lid and clean the machine. Remove cutting waste.
Check that there are no defects on electrical connections or cables.
Disconnect the electric supply.
Open the lid on the back side and the lid on the right hand side.
Take away the cut table by loosing four screws.
Loosen the hexagon headed screw by using a 6 mm hexagon head socket wrench.
The cutting blade is now loose. Dismantle the old blade and assemble a new one.
Mount the new blade and screw the adapter plate tightly with the center bolt.
Moment of torsion is 9,8 Nm for M6 and 24 Nm for M8.
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C300 USER MANUAL EDITION 2019 www.samway.com
7
8
910
1
Control panel
Adjustable feet
Smoke
evacuation
connection
Lid for cleaning of cutting blade
Back lid
Prebend support
Motor
Handle for liftning
Handle
Cut table
3
5
4
6
2
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