Sanyo MCD-Z5F Bedienungsanleitung

IFILE NO. I

—

Service Manual CD Portable Stereo Radio MCD-Z5F (AU)

Cassette Recorder

Specifications

(CASSETTE SECTION)

Recording System .................AC bias, 4track stereo

Erasing System ..................... Magnet erase

Tape speed ...........................4.75 cmlsec.

Fast forward and

—rewind time ........... 110 sec. (C-60 tape)

Frequency response .............80-12.000 Hz

(CD SECTION)

Channel .................................2 channel

S/N ratio ..............................70 dB

Wow &Flutter ........................ Undetectable

Sampling frequency ..............44.1 kHz

Quantization .......................... 16 bits linear/ch

Pickup light source ................ Semi-conductor laser

Pickup wave length ...............790 nm

Laser output .......................... Continuous wave max. 0.6 mW

PRODUCT CODE No.

14297802

(RADIO SECTION)

Tuning range ......................... FM :88-108 MHz

AM :525-1,710 kHz

Antenna ................................. FM :Telescopic rod

AM :Built-in ferrite bar

(GENERAL)

Power output .........................4.0 Wx2 (DC max.)

Speaker ................................. 12 cm x2, 4ohms

Terminal impedance ...... ...... PHONES :32 ohms

Power source ........................AC :230- 240V, 50 Hz

DC :12V (8”D” size batteries)

Dimensions ...........................556 x170x 210 mm (W xHxD)

Weight (approx.) ....................4.1 kg (without batteries)

Specifications subject to change without notice.

REFERENCE No. SM580530

LASER BEAM SAFETY PRECAUTIONS

.Pick-up that emits alaser beam is used in this CD

CAUTION :

USE OF CONTROLS OR ADJUSTMENTS OR

PERFORMANCE OF PROCEDURES OTHER

THAN THOSE SPECIFIEDHEREIN MAY RE-

SULT IN HAZARDOUS RADIATION EXPO-

SURE

LASER OUTPUT ........0.6 mW Max. (CW)

WAVELENGTH ...........790 nm

REMOVAL AND lNSTALLATION—

VARDI Awlbesa ja $uo181ukllu$ ohlrdlaew old dlliina

nikymMtbmMe Ibserdleilvilu AI* kako dtwseen.

.Disconnect the power cord’s plug from the electrical outlet.

.All wiring should be returned to the original position after work is completed.

.First have ready many the new FIXERS (614 129 4971) for replacement.

.Arrange {he lead wires so that they are not near the heat sink.

1. CABINET

(1) Remove the battery lid.

(2) Remove the 7rear cabinet mounting screws. (})

(1)

(2)

(3)

TOP PANEL BLOCK 8“ 4’ &$”

Rermove the 3top panel mounting screws.

Remove the 2AC inlet socket mounting screws.

Remove the top panel. @J

~—

CN412

AC INLET SOCKET

-1-

REMOVAL AND INSTALLATION

3. CASSETTE SECTION 4. CD SECTION

5. MAIN P. W. BOARD 6. “O” POINT ADJUSTMENT

-2-

TUNER ADJUSTMENTS

.Use aplastic screw driver for adjustments.

●Adjust the intermediate frequency of AM and FM to the frequency of ceramic filter.

Supply voltage :DC12.OV

Phones impedance :32 ohm

Standard output :50 mW (450 mV)

Function switch :RADIO

PARTS LOCATION J

J2023.— _J2015

TP-1 TP-2 1

VCT-3 VCT-I

L2103

zUIF OUT GND

J2101

IF OUT ‘GND

a. AM ADJUSTMENT BAND SELECT SWITCIH :AM

termmal by sweep

1IF generator, It place to

L2103.

2Tuning Connect AM SG to

3coverage Test Loop

4Connect AM SG to

Tracking

5Test Loop

I6IRepeat adjustments

:tions SG Frequency Position of tuning dial

output

Connect sweep

generator to C2106

(H) &455 kHz Low

J2101 (G)

Connect VTVM to 517 kHz Low end

speaker termmals 1750 kHz High end

Connect VTVM to 600 kHz 600 kHz

speaker termmals 1400 kHz 1400 kHz

IVTVM

Adjustment Oscilloscope

XF213 4

==I--=

%% ‘“

b. FF

Step

ADJUSTMENT BAND SELECT SWITCH :FM FM Dummy antenna :75 ohm unbalz

Adjusting Connections SG Frequency Position of tuning dial

output Adjustment

Connect sweep

&TP202 (G)

Connect FM SG

Tuning to TP1 (H)

coverage &TP2 (G)

Connect FM SG

Tracking to TPI (H)

&TP2 (G)

~e~eat adwstments

generator to

C2106 (H)

&J2101 (G)

Connect VTVM to

speaker terminals

Connect VTVM to

speaker termmals

10.7 MHz Low

98.0 MHz 98.0 MHz

...

L2102

VCT-2

VCT-1

VTVM

Oscilloscope

Max

-3-

TAPE DECK ADJUSTMENTS

a. HEAD REPLACEMENT AND HEAD AZIMUTH ADJUSTMENT

(a) HEAD REPLACEMENT

●After replacement, demagnetize the heads by using adegausser.

.Be sure to clean the heads before attempting to make any adjustments.

●All wiring should be returned to the original position after work is completed.

flj=l

(b) HEAD AZIMUTH ADJUSTMENT

(1) Load the test tape (VTT-703, etc., 10 kHz )for azimuth

acljustrment.

(2) Press the PLAY button.

(3) Use across-tip screwdriver to turn the screw for azimuth

adjustment so that the left and right output are maximized.

(4) Press the the STOP button.

(5) After completion of the adjustment, use thread lock (TB-1401B)

to secure the azimuth-adjustment screw.

b. MOTOR REPLACEMENT AND SPEED ADJUSTMENT

(a) MOTOR REPLACEMENT

., ,._==._ ,

(b) MOTOR

(1) Insert the test tape (MTT-lll N, etc., 3000 Hz ).

(2) Press the PLAY button.

(3) Use aflat-tip screwdt’iver to turn the SVR (Ioca[ed inside the rear

of the motor) to adjust SVR so that the frequency counter

●

HEAD AZIMUTH AOJ

becomes 3,000 Hz.

‘A’NPWB’W

CHECKING THE MECHANISM TORQUES AND TENSION

Clean the head, capstan and pinch roller before making any measurement.

Measurement Take-u ptorque Back tension Tape tension

Cassette for PLAY: TW-2111A Drive-power cassette

PLAY: TW-21 11A

measurement FFwDIREW:TW-2231 TW-241 2

PLAY 30- 60gr cm 2.O-45 grcm 60gr or more

FFWD 55– 120gr.cm — —

REW 55– 120gr.cm — —

-4-

REPLACEMENT OF CD MECHANISM

.Note that the mechanism of the CD player is very delicate.

●It is very important that the spindle motor (which rotates the disc), and the sled motor (which cases the disc signals to be

tracked), as well as the gear and other components, operate smoothly, without eccelen{riclty.

●when handling the pickup, take care not to exert excessive force, and particular care should be taken not to touch the lens

or the drive circuit’s P. W. Board pattern.

1. Replacement of the spindle motor

.First, prepare the new turntable (C M3-2) and new special

washer (C M3-4) for replacement. CM3-2

The removed turntable will be deformed by the heat of the

soldering iron, and cannot be reused. CM3-1

.Prepare dial type calipers.

(l) The attached bonding material can be dissolved by using a

60 Wsoldering iron to heat the shaft at the under part of

the turntable (CM3-2) for about one minute.

(2) The turntable can then be removed from the shaft by very

carefully applying force upward at the center of the lower

surface of the turntable.

(3) Remove the two screws (CM3-3) and remove the spindle CM3-5

motor (CM3-5).

(4) Attach the special washer (CM3-4) to the spindle motor.

(5) Apply asmall amount of amixture of the “Three Bond

2001 and 2015F” bonding materials to the motor’s shaft.

(6) Initial the turntable as shown in the figure. Secure the turn-

table by pressing gently. Be sure to wipe away (by using a

price of cloth, or similar material) any bonding material

coming out of the hole.

Don’t attached bonding mater Ial

at the top of ;haft

IUT I

110

iol

i1‘CM2

(SHAFT)

Be sure to w!pe away

the bonding material.

\CH~CK PULLEY

2. Confirm of inclination for the turntable

(l) Connect the digital voltmeter as shown in the figure.

(2) Set the test disc (YEDS 18 =SONY or etc.), press the

PLAY button (Playback for the most inner music). F+ +

(3)At this time, record voltage value to indicate at the digital

voltmeter. 10 kohm

Unit Digital

(4) Access the most outer music, press the PLAY button 0.0033PF Voltmeter

(Playback for the most outer music). A

(5) Again at this time, record voltage value to indicate at the Vc

digital voltmeter. Low Pass Filter

(6) For reference at the recorded voltage of the most inner

music, Confirm at t300 rnV less than for recorded voltage

of the most outer music

-5-

REPLACEMENT OF CD MECHANISM

3. Replacement and lubrication of the pickup

●Before replacement of the pickup, be sure to carefully read

the section regarding the pickup when the unit is moved or

transported.

(1) Remove the apickup rail (CM2) with care fixing the latch

with way driver from bottom part of chassis (CM3-1 ).

(2) The pickup (CM9) can now be remove once the apickup

rail (CM2) have been taken out.

●When removing or inserting the apickup rail from or into

chassis, take care not to exert excessive force.

●If the pickup is reconditioned of replaced, be sure to wipe

the rails clean and also apply acoating of FLOIL (G-474B)

to there entire circumference and entire length. When ap-

plying the grease, do not allow any grease to adhere to

any other parts.

(3) Pass the apickup rail (CM2) through the new pick up

(CM9).

.The pickupp,w. Board pattern is “shorted”, as shown in

the figure, so that the new pickup will not be susceptible

to the effects of static.

.Set the pattern to “open” after the pickup has been re-

placed

CV3

—CM8

I I 1. ‘“ /z2zz2//.

)

SHORT

4. Checking the action of the CD mechanism 5. Replacement of the sled motor

(1) Disconnect the socket (for the sled motor power supply) (1) Remove the two screw (CY1) and remove the sled motor

from the P. W. Board. (CM5).

(2) Apply avoltage of DC 2.0 Vto the sled motor’s terminal. CY1

(3) Measure the current during sled motor operation.

.The direction of movement of the pickup (outer groove or

inner groove) can changed by changing the battery polar-

ity. CM3-1 –

(4) The current during sled motor action varies according to

the positional relatlonshiping of gears (CM7 and CM8).

(5) If the current exceeds 40 mA, remove the gears (CM7 and

,“

CM8). CM5 ““”

(6) Apply asmall amount of aFLOIL (G-474B) bonding ma[eri-

als to the chassis shafts.

-6-

REPLACE ME NT OF CD MECHANISM

6. Resetting the pickup to the home position

(l) The Iimlt switch is switched ON by the projection of ttlis

rack gear secured to the returned pickup, after which Lhe

sieci motor continues to operate (by the circuit )for ap-

proximately 30 rnsec. :there is then again areverse opera-

tion, and m~vement to the position at which ttle switch is

switched OFF.

(2) Rotation continues for about 30 msec. after the switch is

switched OFF, and then the pickup stop at home position. (

CONFIRM OF CD SECTION

1. Preparation

.Measuring instruments and Test disc.

(l)TEST DISC :YEDS 18 (SONY)

(2) OSCILLOSCOPE :SS5711 (10 MtHz and Dual Phenomenon)

NOTE :CD section of this un[t can not need adjustment, be-

cause CD P. W. Board checked at automatic check-

er.

2. Confirm of general operation

(1) Set the test disc.

(2) Press the PLAY button, then confirm [he disc rotating to

clockwise direction.

(3) Press the FFWD or REW button, then confirm the most in-

ner music or most outer music accessing at speedy.

(4) Press the STOP button.

3. Confirm of eye pattern

MAIN P.W. Board (Solder Side)

e,, ....

PIN58>,~PIN &l

V<=>

●Iclol

(l) Connect an oscilloscope to pin 41 (RF) of ICIO1 and J141O

(VR),

(2)Sct the test disc, press the PLAY button.

(3) Check to be sure that the “eye” pattern IS at center of

waveform and that the ctlamond shape is clearly defined.

(4) Press the STOP button.

IC101,PIN41 +

OSCILLOSCOPE

VR(J141O)

VOLT/ DIV-500mVl DlV

-7-

—.

PARTS LIST

PRODUCT SAFETY NOTICE

EACH PRECAUTION IN THIS MANUAL SHOULD BE FOLLOWED DURING SERVICING. COMPONENTS IDENTIFIED WITH THE IEC

SYMBOL ~IN THE PARTS LIST AND THE SCHEMATIC DIAGRAM DESIGNATE COMPONENTS IN WHICH SAFETY CAN BE OF SPE-

CIAL SIGNIFICANCE. WHEN REPLACING ACOMPONENT IDENTIFIED ~, USE ONLY THE REPLACEMENT PARTS DESIGNATED, OR

PARTS WITH THE SAME RATINGS OF RESISTANCE, WATTAGE OR VOLTAGE THAT ARE DESIGNATED IN THE PARTS LIST IN THIS

MANUAL. LEAKAGE-CURRENT OR RESISTANCE MEASUREMENTS MUST BE MADE TO DETERMINE THAT EXPOSED PARTS ARE

ACCEPTABLY INSULATED FROM THE SUPPLY CIRCUIT BEFORE RETURNING THE PRODUCT TO THE CUSTOMER.

CAUTION :Regular type resistors and capacitors are not listed. To know those values, refer to the schematic diagram.

Regular type resistors are less than l/4W carbon type and Oohm chip resistors.

Regular type capacitors are less than 50V and less than 10OOpF type of Ceramic type and Electrical type.

N.S.P :Not available as service parts.

PACKING &ACCESSORIES

Ref. No.

;ABINE

Ref. No.

Part No.

614 272 6075

614 267 0552

614 267 0569

645 013 5965

614 272 6167

614 231 6832

~614 250 6578

~614 256 5292

&CHASSIS

Part No.

614 270 2529

614 270 8941

614 264 6953

614 272 6273

614 224 3688

614 264 1194

614 264 1200

614 264 1248

614 267 0477

614 264 1170

614 266 4933

614 266 4940

614 264 1729

614 264 1750

614 266 5114

614 266 8085

614 267 0330

614 267 0347

614 267 0354

614 267 0361

614 267 0378

614 267 0385

614 264 2276

614 264 1217

614 264 1255

614 264 1743

614 267 0538

614 244 8199

614 258 9052

614 270 5308

614 244 8199

614 267 0514

614 248 6818

412 032 6408

614 250 0798

614 247 6048

614 240 8308

412 032 6408

Description

CARTON CASE

CUSHION,TOP L.R

CUSHION,BOTTOM L.R

SHEET,POLY, 7OOX1OOO,SET

INSTRUCTION MANUAL

LABEL,SAFETY,LASER CLASS

CORD,POWER,AC-IN

Descrir.Mien

ASSY,CABINET, FRONT

CABINET,REAR

TERMINAL,(+-),W/REAR CABINET

LABEL.RATING,W/REAR CABINET

LABEL,SAFETY,LASER CAUTION

LIO,CASSETTE

LIO,CO

PANEL,TOP

LID,BATTERY

HANDLE

KNOB,ROTARY,VOLUME

KNOB,ROTARY,TONE

BUTTON,CD OPERATION

KNOB, ROTARY,TUNING

KNOB,SLIDE, FUNCTION

KNOB,SLIDE,BAND

KNOB,LEVER,REC

KNOB,LEVER,PLAY

KNOB,LEVER,REW

KNOB,LEVER,F.FWD

KNOB,LEVER,STOP/EJECT

KNOB,LEVER,PAUSE

BUTTON,CD OPEN

MOUNTING,TUNER

POINTER,TUNING(WHITE)

GEAR,VARICON

TERMINAL,ROD ANT

ASSY,GEAR,CASSETTE LID

SPRING WIRE,CASSETTE LID

ASSY,PULLEY,CHUCKING

ASSY,GEAR,CO LID

SPRING,TENS,CO LIO

SHAFT,TAPE MECHANISM BUTTON

SCREW,SPECIAL,MECHA BUTTON

SPRING,PLATE,REC/PLAY

CUSHION,CD MECHANISM

SPRING,COMP,CD MECHANISM

SCREW,SPECIAL,CO MECHANISM

‘IXING

Ref. No.

Yol

Y02

Y03

Y04

Y05

Y06

Y07

Y08

Y09

5RTS

Part No.

411 021 4906

411 021 4104

411 031 4200

411 020 9100

411 021 4005

411 020 8905

411 025 1901

411 098 7107

411 021 3503

ELECTRICAL PARTS

Ref. No.

Parr No.

Lh423 016 7809

d423 018 0907

645 009 6754

419 002 4204

614 240 6199

614 240 6564

614 268 2357

614 268 2364

614 268 2371

Description

SCR S-TPG BIN 3X20,

CABINET-8ACK

SCR S-TPG BIN 3X12,

BACK-TOP PANEL

SCR BIN 3X12,ROD ANT

SCR S-TPG BRZ+FLG 3X12,

SPEAKER

SCR S-TPG BRZ+FLG 3X12,

TRANSFORMER

SCR S-TPG BIN 3X12,

MOUNTING TUNER-PWB

SCR S-TPG BIN 3X12,

POWER TRANSFORMER-PWB

SCR S-TPG BIN 3X12,AC SOCKET

SCR S-TPG BIN 3X12,

MOUNT-BACK

SCR S-TPG BIN 3X12,

LEVER SWITCH

SCR S-TPG BRZ+FLG 3X1O,

ANT TERMINAL

SCR S-TPG BRZ+FLG 3X1O,

KNOB ROTARY

SCR S-TPG PAN 2X3,

SPRING PLATE

BOLT HEX C-SCT 2.6X12,

VARICON

SCR S-TPG BIN 3X1O,

TAPE MECHANISM

Description

FUSE,250V 2A,FU401

SPEAKER,40MM,

SP4710481,WOOFER

SPEAKER,PIEZ0,HT020A-8,

SP472.872,WITH FRONT CABINET

ANTENNA,ROD

ANTENNA,ROO

CONNECTOR,CORD,4P,

CN401,R/P HEAD

CONNECTOR,CORD,3P,

CN403,MOTOR

CONNECTOR,CORD,3P,

CN405,SPEAKER

VIAIN P. W. BOARD ASSY

Ref. No. Part No. Description

71 614 272 4101 ASSY,PWB,MAIN

C1401 403 196 4102 ELECT 1000U M6.3V

-8-

PARTS LIST

Ref. No.

C2107

C2116

C4714

C4716

C4814

C4816

C4913

C4918

CN101

CN102

CN103

CN402

CN404

CN406

CN407

CN409

CN412

D1501

D1590

D2101

D4901

D4902

D4907

D4908

D4909

D491O

FCL41

FCL42

HS401

IC101

IC102

IC103

IC104

IC105

IC201

IC401

IC402

L1451

L2101

L2102

L2103

L2104

L4701

L4801

L4901

L4902

L4903

L4941

PR101

PR401

PT401

Q1301

Q1401

Q1501

;;502

Q1781

Q1782

Q1881

Q1882

Q2101

Q4901

Part No.

403 106 1603

403 057 2407

403 042 6205

403 057 2407

403 042 6205

403 046 0605

403 056 7502

645 010 1465

645 007 0099

614 237 9752

645 007 0075

645 004 2898

645 007 0068

614 020 6548

614 229 3812

~645 005 7038

407 012 4406

~407 053 8500

lj1407 053 8500

~408 023 0104

645 006 4760

614 266 5107

409 346 2806

409 331 4006

~409 317 8509

409 329 4209

410 233 6701

409 325 7006

409 331 4501

~409 295 7402

614 028 6748

614 034 7098

614 229 0217

614 254 9964

614 230 6888

614 256 6572

645 006 9864

614 034 2048

645 001 5519

~645 011 6377

~645 006 2322

L!1645 006 2353

~614 266 4483

405 006 3909

~405 001 9302

405 020 7204

405 012 2002

405 011 8609

405 011 8500

405 000 4407

405 020 7204

A405 012 7403

Descri~tion

NP-ELECT lU Q50V

POLYESTER O.lU J50V

ELECT 1000U M16V

POLYESTER O.lU J50V

ELECT 1000U M16V

ELECT 2200U M25V

POLYESTER 1000P J50V

SOCKET,FPC,13P,T0 PICKUP

PLUG,6P,T0 CD MECHA

SOCKET,2P,

TO CD OPEN/CLOSE SWITCH

PLUG,4P,T0 R/P HEAD

PLUG,3P,T0 SPEAKER

PLUG,3P,T0 TAPE MECHANISM

SOCKET,2P,T0 BATTERY

JACK,HEADPHONE

SOCKET,2P,

WITH AC/DC SWITCH,AC INLET

DIODE 1SS133

ZENER DIODE MTZ8.2C

OIODE IN5393L-5300

DIODE 1N5393L-5300

OIODE IN5393L-5300

DIOOE 1N5393L-5300

HOLDER,FUSE

HOLOER,FUSE

HEAT SINK

IC LA9220MS

IC LC7861KE

IC BA6398FP

IC UPD6379GR

IC LC651104F-4E92

IC TA8122AN

IC TA2068N

IC TA8229K

FILTER,1OU

V.H.F COIL

ASSY,BAR ANTENNA

TRANS,OSC

INDUCTOR,80U

O.S.C COIL

INOUCTOR,47U K

INOUCTOR,181U

PROTECTOR IC,O.4A

PROTECTOR IC 0.8A

POWER TRANSFORMER

TR 2SA952-K

TR 2SAI020-Y

TR 2SC945A-K

TR 2SC1815-GR

TR 2SC1740S-S

TR 2SC1740S-R

TR DTC124ES

TR 2SC945A-K

TR 2SC2001-K

50V

Ref. No.

Q4902

Q4903

R4751

R4851

R4914

R4941

S2101

S4901

S4902

SA401

VC201

VR401

VR402

X1451

X2101

XF201

XF211

XF213

XF214

;WITC}

Ref. No.

01502

D1503

Q1503

Q1504

S1501

S1502

S1503

S1504

Part No.

405 020 7204

~405 077 9008

~402 071 47ol

/h402 071 0307

~402 071 0208

614 244 8335

645 004 6360

645 006 1028

411 021 6405

645 006 6115

614 225 8088

614 003 4332

614 231 2667

645 009 5801

614 252 1045

645 010 0079

645 005 0114

645 010 0123

&DISPLAYP.

Part No.

614 264 5819

407 168 3605

408 009 0104

405 075 8102

645 006 5958

614 240 1002

614 220 5471

645 006 5958

614 240 1002

645 006 5958

614 240 1002

614 220 5471

645 006 5958

614 240 1002

614 220 5471

Description

TR 2SC945A-K

TR TIP29B

FUSIBLE RES 3.3 JA l/4W

FUSIBLE RES 10 JA l/4W

FUSIBLE RES 27 JA l/4W

SWITCH,SLIDE,BAND

SWITCH,SLIDE 4P-3T,FUNCTION

SWITCH,PUSH 2P-2T,REC/PLAY

SCR S-TPG BIN 3X8

VARIABLE CAPACITOR(VARICON)

VR,ROTARY,MAIN

VR,ROTARY,TONE

RESONATOR, 16.93MHZ

OSC,CERAMIC 456MHZ

FILTER,LC

CERAMIC FILTER 10.7OMHZ

FILTER,455KHZ

DISCR,CERAMIC 10.7OMHZ

‘. BOARDASSY

Description

ASSY,PWB,DISPLAY

LED TOO-4201BR,2-DIGIT

7SEGMENT

LED SLZ-181B-05-T4,PLAY

TR DTA143ZS

TR 0TA143ZS

SWITCH,TACT,STOP

SWITCH,TACT,PLAY

SWITCH,TACT,UP

SWITCH,TACT,OOWN

SWITCH,TACT,DOWN

SWITCH,TACT,OOWN

BATTERY TERMINAL P.W. BOARDASSY

Ref. No.

CN408

TR401 =4=f==i

614 246 8661 TERMINAL,BATTERY -

CDOPEN/CLOSE SWITCH P. W.BOARD ASSY

Ref. No. Part No. Description

74 614 267 7179 ASSY,PWB,SWITCH

CN104 614 237 9752 SOCKET.2P,T0 MAIN

S1507 645 004 7787 SWITCH,LEVER lP-2T,

CD OPEN/CLOSE

-9-

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