Sanyo PLC-SW36 Bedienungsanleitung

Multimedia Projector

SERVICE MANUAL

(SUPPLEMENT)

PRODUCT CODE

1 122 314 00 (KB6A)

1 122 315 00 (LB6A)

1 122 315 02 (LB6C)

1 122 315 03 (LB6D)

Original Version

REFERENCE NO. SS5110748-00

FILE NO.

Model No. PLC-SW36

U.S.A., Canada,

Europe, Asia, Africa

Chassis No. KB6-SW3600

NOTE: Match the Chassis No. on the unit’s

back cover with the Chassis No. in the

Service Manual.

If the Original Version Service

Manual Chassis No. does not match

the unit’s, additional Service

Literature is required.You must refer to

“Notices” to the Original Service

Manual prior to servicing the unit.

FILE WITH ORIGINAL SERVICE MANUAL (SM5110522)

- NOTE -

Any information not contained in this manual will be found in the original model's service manual

SM5110522-00 for models PLC-SW30.

■Contents

Drawings & Diagrams ................................................................ A1-A10

■Parts description and reading in schematic diagram ........................................ A2

■Schematic diagrams .................................................................................... A3-A6

■Printed wiring board diagrams .................................................................... A7-A8

■Pins description of ICs, transistors, diodes ...................................................... A9

■Specifications ........................................................................................................3

■Lamp Replacement ..............................................................................................4

■Mechanical Disassemblies....................................................................................5

■Optical Parts Disassemblies ..............................................................................12

■LCD Panel/Prism Ass’y Replacement ................................................................17

■Electrical Adjustments ........................................................................................18

●Service Adjustment Menu Operation........................................................18

●Circuit Adjustments ..................................................................................19

●Service Adjustment Data Table ................................................................22

■Chassis Block Diagrams ....................................................................................26

■Power Supply Lines ............................................................................................29

■Troubleshooting ..................................................................................................30

●No Power ..................................................................................................30

●No Picture ................................................................................................31

●No Sound..................................................................................................32

■Control Port Functions ........................................................................................33

■Service Parts List ................................................................................................37

●Electrical parts List ..................................................................................37

●Mechanical parts List................................................................................58

●Optical parts List ......................................................................................60

- NOTE -

Any information not contained in this manual will be found in the original model's service manual

SM5110522-00 for models PLC-SW30.

MAJOR CHANGES as below:

- The electrical circuit (the LCD panels and the IN/OUT terminals)

- The replacement lamp, the lamp ballast and fan controls

- The optical parts

S-VIDEO

COMPUTER IN /

COMPONENT IN/

COMPUTER /

COMPONENT

AUDIO IN

VIDEO

USB

SERVICE PORT

RESET

MONITOR OUT

AUDIO IN

VIDEO SERVICE PORT

RESET

COMPUTER / S-VIDEO

/COMPONENT IN

AUDIO OUT

(VARIABLE)

PLC-SW30 PLC-SW36

■Specifications

This symbol on the nameplate means the product is Listed by Underwriters

Laboratories Inc. It is designed and manufactured to meet rigid U.L. safety stan-

dards against risk of fire, casualty and electrical hazards.

The CE Mark is a Directive conformity mark of the European Community (EC).

Mechanical Information

Projector Type Multi-media Projector

Dimensions (W x H x D) 10.63" x 3.07" x 7.48" (270mm x 78mm x 190mm) (not including Adjustable Feet)

Net Weight 4.8lbs (2.2 kg)

Feet Adjustment 0˚ to 7,0˚

Panel Resolution

LCD Panel System 0.5" TFT Active Matrix type, 3 panels

Panel Resolution 800 x 600 dots

Number of Pixels 1,440,000 (800 x 600 x 3 panels)

Signal Compatibility

Color System

PAL, SECAM, NTSC, NTSC4.43, PAL-M, PAL-N

High Definition TV Signal

480i, 480p, 575i, 575p, 720p, 1035i, and 1080i

Scanning Frequency

H-sync. 15 ~ 80 KHz, V-sync. 50 ~ 100 Hz

Optical Information

Projection Image Size (Diagonal) Adjustable from 34" to 200"

Projection Lens F 1.6 ~ 1.8 lens with f 18.3 mm ~ 21.9 mm with manual zoom and focus

Throw Distance 4.3' ~ 21.2' (1.3m ~ 6.5m)

Projection Lamp 160W

Interface

Video Input Jack RCA Type x 1

Audio Input Jack Mini Jack (Stereo) x 1

Monitor Out Terminal Analog RGB (Mini D-sub 15 pin)

Computer / S-Video / Component Input Terminal

Analog RGB (Mini D-sub 15 pin)

Service Port Connector Mini DIN 8 pin x 1

Audio Output Jack Mini Jack (stereo) x 1 (Variable)

Audio

Internal Audio Amp 0.8 W RMS

Built-in Speaker 1 speaker, ø1.3" (32mm)

Power

Voltage and Power Consumption AC 100 ~ 120 V (3.6 A Max. Ampere), 50 / 60 Hz (The U.S.A and Canada)

AC 200 ~ 240 V (1.8 A Max. Ampere), 50 / 60 Hz (Continental Europe and The U.K.)

Operating Environment

Operating Temperature 41 ˚F ~ 95 ˚F (5 ˚C ~ 35 ˚C)

Storage Temperature 14 ˚F ~ 140 ˚F (-10˚C ~ 60 ˚C)

Remote Control

Battery AA or LR6 1.5V ALKALINE TYPE x 2

Operating Range 16.4’ (5m) / ±30˚

Dimensions 1.9”(W) x 0.87”(H) x 5.7”(D) (49mm x 22mm x 145.3mm)

Net Weight 3.53 oz (100 g) (including batteries)

-4-

WARNING:

- Allow a projector to cool, for at least 45 minutes before you open Lamp

Cover. The inside of a projector can become very hot.

- For continued safety, replace with a lamp assembly of the same type.

- Do not drop a lamp assembly or touch a glass bulb! The glass can

shatter and may cause injury.

Procedure

1Turn off the projector and disconnect the AC plug. Allow the projector to

cool at least for 45 minutes.

2Remove 1 screw and remove the lamp cover.

3Loosen 2 screws and pull out the lamp assembly by grasping the handle.

4Replace the lamp assembly securely and tighten 2 screws.

5Close the lamp cover and tighten 1 screw.

6Connect the AC Power Cord to the projector and turn on the projector.

Note:

- Do not reset the Lamp Replace Counter, except after lamp is replaced.

- The projector can not be turned-on with lamp cover removed, because

when the lamp cover is removed, the lamp cover switch is also released

to switch off the mains power for safety.

7Reset the Lamp Replace Counter, see below explanation.

■Lamp Replacement

1Turn the projector on, and press the MENU button

and the on-screen menu will appear. Press the

POINT LEFT/RIGHT buttons to move the red frame

pointer to the Setting Menu icon.

2Press the POINT DOWN button to move the red

frame pointer to “Lamp counter reset” and then press

the SELECT button. The message “Lamp replace

counter reset?” is displayed. Move the pointer to [Yes]

and then press the SELECT button.

3Another confirmation dialog box appears and select

[Yes] to reset Lamp Replace Counter .

Please refer to the owners manual for further informa-

tion.

Recommendation

Should the air filter become clogged with dust particles,

it will reduce the cooling fan’s effectiveness and may

result in internal heat build up and short lamp life. We

recommend cleaning the air filter after the projection

lamp is replaced.

Refer to “Air Filter Cleaning”.

The LAMP REPLACE indicator will light yellow when

the total lamp used time reaches 2500 hours. This is

to indicate that lamp replacement is required.

The total lamp used time is calculated by using the

below expression;

Total lamp used time = Teco + Tnormal(1+1/4)

Teco :used time in the Eco mode

Tnormal :used time in the Normal and Auto mode

You can check the lamp replace counter following to

below procedure.

1Press and hold the POWER ON-OFF button on the

projector or the remote control unit for more than 20

seconds.

2 The projector used time and lamp used time will be

displayed on the screen briefly.

Lamp cover

Counter

Projector

Lamp

Normal

Eco

Total

130H

24H

100H

130H

Total lamp used time

ORDER REPLACEMENT LAMP

ype No.Service Parts No.

POA-LMP78 610 317 7038

How to reset Lamp Replace Counter

How to check Lamp used time

Screws

Handle

Lamp Assembly

Screw

Projector used time

-5-

1Remove the Air Filter in the side of the set at first.

(If not, the filter would be broken.)

2Remove 4 screws A(M3x6) and 1 screw B(M3x8),

and then take the Cabinet Top upward off.

■Mechanical Disassemblies

Mechanical disassemble should be made following procedures in numerical order.

Following steps show the basic procedures, therefore unnecessary step may be ignored.

Caution:

The parts and screws should be placed exactly the same position as the original otherwise it may cause loss of

performance and product safety.

Fig.1

Cabinet Top removal

Screws Expression

(Type Diameter x Length) mm

T type M Type

Air filter (Panel net_side)

Cabinet Top

Mechanical Disassemblies

1Remove 4 screws (M3x6) to take the Main Board upward.

Fig.3

Main Board removal

Main Board

1Remove 2 screws A(M3x6) and 2 screws B(M3x6

black) to take the Cabinet Front off.

2Remove 1 screw C (T3x6) to the R/C Board on the

Cabinet Front.

Fig.2

Cabinet Front and R/C Board removal

R/C Board

Cabinet Front

-6-

-7-

Mechanical Disassemblies

1Remove 1 screw (M3x6) to take the Thermal Switch

(SW902) and the Cover Spacer off.

Fig.5

Thermal SW removal

Thermal SW

Lamp Cover Spacer

Fig.4

1Remove 1 screw A (M4x4) and take the Rear Panel

ass’y upward off.

2Remove 2 screws B(T3x8) to take the fan (FN903) off.

3Remove 4 screws C(T3x6) and take AV Board from the

Rear Panel ass’y off.

Rear Panel, AV Board and FN903 removal

AV Board

Rear Panel

FN903

Thermal SW Cover-A

Thermal SW Cover-B

Mechanical Disassemblies

1Remove 4 screws A (T2x4) to take off the spacer sheet

and the shield plate on the Power Board.

2Remove 1 screw B (M3x8) to take the Speaker(SP901)

off.

3Remove 2 screws C (T3x8) and 1 screw D(M4x4) to take

the Power Unit and the Fan(FN901) off.

4Ta ke the Fan(FN906) from the Holder by pulling it.

5Remove 3 screws E (T3x6) to take the Power Unit off.

Notes:

You can remove the connectors on the Power Unit

after the Lamp Ballast Unit removal.

Fig.7

Power Unit, Speaker and FN901 removal

Spacer Sheet

Speaker Holder

Speaker (SP901)

Power Board

FN901

Holder

Fig.6

1Remove 2 screws A (M3x10) and take the Lamp Cable

off.

2Remove 6 screws B (T3x10) and take the Optical Unit

upward off.

Optical Unit removal

Optical Unit

Lamp Cable

Shield Plate

Cover lens sheet

-8-

-9-

Mechanical Disassemblies

1Remove 2 screws A(T3x8) to take the Fan (FN906)

ass'y off.

2Remove 2 screws B(M3x30) to take the Fan (FN906)

off from the Fan mounting base.

Fig.9

FN906 removal

FN906 Ass'y

FN906

Fig.8

1Remove 1 screw A (M4x4) to take the Earth cable off.

2Remove 2 screws B (T3x8) to take the Lamp Ballast

Unit and the Filter Board off.

3Remove 2 screws C (T3x6) to take the Lamp Ballast

Unit off.

4Remove 3 screws D (T3x6) to take the Filter Board off.

Lamp Ballast Unit and Filter Board

removal

Lamp ballast Board

Holder

Filter Board

Spacer Sheet

Shield Plate

1Remove 1 screws A(T4x4) to take the shield plate off.

2Remove 2 screws B(T3x8) to take the Fan (FN904) and

the duct off.

3Remove 2 screws C (T3x8) to take the SW Board off.

Mechanical Disassemblies

Fig.11

FN904 and Lamp Cover SW removal

FN904

SW Board

Earth Plate

Duct

1Remove 1 screw A (T3x8) to take the Duct under the

Panel.

2Remove 1 screw B(T3x8) to take the Holder with the

Fans(FN902 and FN905) off.

3Remove 2 screws C(T3x10) to take the Fans (FN902

and FN905) off.

4Remove 1 screw D(T3x8) to take the Sensor Board off.

Fig.10

FN902, FN905 and Sensor Board removal

DSensor Board

FN902

FN905

Shield Plate

Spacer sheet

Spacer

-10-

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