SATA Minijet 4400 B Bedienungsanleitung

Operating instructions SATAminijet 4400 B RP/HVLP Operating instructions SATAminijet 4400 B RP/HVLP

Content [Original Version: German]

1. Symbols.................................... 1

2. Technical Data..........................1

3. Scope of Delivery .....................2

4. Design of the Spray Gun ..........3

5. Intended Use ............................3

6. Safety Instructions....................3

7. Use ...........................................5

8. Cleaning of the Spray Gun .......7

9. Maintenance.............................8

10. Troubleshooting...................... 11

11. Disposal.................................. 13

12. After Sale Service................... 13

13. Warranty / Liability..................13

14. Spare Parts ............................13

15. EC Declaration of

Conformity ..............................15

1. Symbols

Warning! Risk which could cause heavy injuries or death.

Attention! Risk which could cause damage.

Explosion risk! Warning against risk which could cause

heavy injuries or death.

Notice! Useful tips and recommendations.

2. Technical Data

Recommended spray gun inlet pressure

RP 0.5 bar - 2.5 bar

Spot Repair 0.5 bar - 2.5 bar

HVLP 0.5 bar - 2.0 bar

Compliant > 2.0 bar (air cap pressure > 0.7 bar)

Compliant legislation Lom-

bardy/Italy

< 2.5 bar (air cap pressure < 1.0 bar)

Spot Repair 0.5 bar - 2.0 bar

Recommended spraying distance

RP/RP SR 12 cm - 19 cm

HVLP/HVLP SR 12 cm - 15 cm

Max. spray gun inlet pressure

10.0 bar

[EN] Operating Instructions | english

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Operating instructions SATAminijet 4400 B RP/HVLP

Air consumption at 2.5 bar spray gun inlet pressure

RP/RP SR 200 Nl/min

Air consumption at 2.0 bar spray gun inlet pressure

HVLP/HVLP SR 120 Nl/min

Max. temperature of the spray medium

50 °C

Weight | Version

without cup 293 g

with 0.3 l RPS cup 325 g

with 0.125 l reusable cup 350 g

with 0.15 l aluminium reusable

cup

393 g

with RPS cup 0.3 l and digital

pressure regulation

367 g

Compressed air connection

G 1/4

Capacity

PVC reusable cup 0,125 l

aluminium reusable cup 0.15 l

RPS cups 0.3 l

3. Scope of Delivery

• Spray gun with nozzle set and

gravity ow cup

• Operating Instructions

• Tool kit

• CCS clips

Alternative versions with:

• Gravity ow cups made of PVC or

aluminium with different capacities

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Operating instructions SATAminijet 4400 B RP/HVLP Operating instructions SATAminijet 4400 B RP/HVLP

4. Design of the Spray Gun [1]

[1-1] Spray gun handle

[1-2] Trigger

[1-3] Nozzle set consisting of air

cap, uid tip (not visible),

paint needle (not visible)

[1-4] Spray gun connection with

QCC

[1-5] Gravity ow cup connection

with QCC

[1-6] Paint strainer (not visible)

[1-7] Gravity ow cup

[1-8] Gravity ow cup lid

[1-9] Anti-drip device

[1-10] Round/at spray control

[1-11] Material ow control screw

[1-12] Material ow control counter

nut

[1-13] Air micrometer (air ow

control knob)

[1-14] Air micrometer (air ow con-

trol) locking screw

[1-15] Air piston (not visible)

[1-16] Compressed air connection

[1-17] ColorCode-System (CCS)

5. Intended Use

The spray gun has been designed for the application of paints, lacquers

and other sprayable media by means of compressed air on suitable sub-

strates and surfaces.

6. Safety Instructions

6.1. General safety instructions

Warning! Attention!

• Before using the spray gun, please read all safety and the operating

instructions carefully. Safety instructions and indicated safety meas-

ures are mandatory.

• Please keep all enclosed documents and make sure that the spray

gun is handed over only together with these documents.

6.2. Specific safety instructions for spray guns

Warning! Attention!

• Local safety, accident prevention, work and environment protection

regulations are mandatory!

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Operating instructions SATAminijet 4400 B RP/HVLP

Warning! Attention!

• Never direct a spray gun at human beings or animals!

• Use, cleaning and maintenance by skilled personnel only!

• People whose ability to react is impaired by drugs, alcohol, medication

or for other reasons are not allowed to use a spray gun!

• Never use a spray gun when damaged or when components are

missing! Use only when locking screw is rmly tightened [1-14]!

• Before use, the spray gun should always be checked and repaired, if

necessary!

• Put spray gun immediately out of operation when damaged, discon-

nect it from the compressed air circuit!

• Never manipulate or technically modify the paint spray gun!

• Use original SATA spare parts and accessories only!

• Exclusively use spray gun washing machines recommended by SATA!

Please observe the operating instructions!

• Never spray materials containing acid, lye or benzine!

• Alyways keep the spray gun away from ignition sources, such as open

re, burning cigarettes or non-explosion-proof electronic devices!

• When working with the spray gun, always limit solvents, paints or

other coating media to the quantities which are required for the paint

job! Excessive material must be returned to the designated storage

areas afterwards!

6.3. Personal protection equipment

Warning!

• When using, cleaning or maintaining the spray gun, always wear

approved breathing and eye protection equipment as well as suitable

protective gloves, overalls and safety boots!

• When using the spray gun, noise levels of 85 dB(A) may be exceed-

ed. Wear suitable hearing protection!

The painter is not exposed to vibrations while using the spray gun. Repul-

sive forces are minimal.

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Operating instructions SATAminijet 4400 B RP/HVLP Operating instructions SATAminijet 4400 B RP/HVLP

6.4. Use in explosive areas

Ex-sign Equipment cat-

egory

Device category Gas category Temperature level

6.4.1 General

The spray gun is approved for the use / storage in explosive areas of Ex-

Zone 1 and 2.

Warning! Risk of explosion!

• The following applications and operations lead to the loss

of the explosion protection and are, therefore, prohibited:

• Use of the spray gun in explosive areas belonging to ex-zone 0!

• Do not use solvents and cleaning agents based on halogenised

hydrocarbons! Chemical reaction which may occur when using these

substances may be explosive!

7. Use

Warning! Risk of explosion!

• Use only solvent-resistant, antistatic, undamaged and technically aw-

less compressed air hoses with a permanent pressure resistance of

minimum 10 bar, e.g. Art. No. 53090!

Note!

The following requirements must be fulfilled:

• Use a compressed air connection G 1/4 a or a tting SATA connection

nipple.

• Ensure minimum compressed air volume (air consumption) and pres-

sure (recommended spray gun inlet pressure) according to chapter 2.

• Use clean compressed air, e.g. by installing the SATA lter 484, Art.

No. 92320

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Operating instructions SATAminijet 4400 B RP/HVLP

Note!

• Use an air hose with minimum 9 mm inner diameter (see warnings),

e.g. Art. No. 53090.

1. Check if all screws [2-1], [2-2], [2-3], [2-4] and [2-5] have been tight-

ened rmly. Tighten uid tip [2-1] rmly by hand (12 Nm) according to

[7-4]. Check if locking screw [2-5] has been rmly tightened according

to [10-1]. Tighten, if necessary.

2. Rinse material passages with suitable cleaning solution [2-6], ob-

serve chapter 8.

3. Adjust air cap: vertical spray fan [2-7], horizontal spray fan [2-8].

4. Insert paint strainer [2-9] and install gravity ow cup [2-10].

5. Fill gravity ow cup (max. 20 mm below upper edge), close with the lid

[2-11] and insert anti-drip device [2-12].

6. Screw connection nipple [2-13] (not included in delivery) onto the air

inlet.

7. Connect compressed air hose [2-14].

7.1. Adjust spray gun inlet pressure

Note!

• Pull the trigger fully and adjust the spray gun inlet pressure (see

chapter 2) following instructions of one of the followig sections ([3-1],

[3-2], [3-3] to [3-4]), then release the trigger.

• With [3-2], [3-3] and [3-4], the air micrometer [1-13] has to be fully

opened and in vertical position.

• If the required spray gun inlet pressure is not reached, the pressure

at the compressed air circuit has to be increased; too high pressure

results in too high trigger forces.

[3-1] SATA adam 2 mini (accessory / accurate method).

[3-2] Separate gauge with control device (accessory).

[3-3] Separate gauge without control device (accessory).

[3-4] Pressure regulation at the compressed air circuit (least ac-

curate method): rule of thumb: pressure at the pressure reducer

must be set 0.6 bar higher than the recommended spray gun inlet

pressure per every 10 m of air hose (inner width 9 mm).

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Operating instructions SATAminijet 4400 B RP/HVLP Operating instructions SATAminijet 4400 B RP/HVLP

7.2. Adjust material flow [4-1], [4-2], [4-3] und [4-4] - mate-

rial flow control fully opened

Note!

With the material ow control fully opened, the wear of the uid tip and

paint needle is reduced to a minimum. Please select the correct nozzle

size depending on the material to be applied and the required applica-

tion speed.

7.3. Adjust spray fan pattern

• Adjust at fan (factory setting) [5-1].

• Adjust round fan [5-2].

7.4. Painting

Fully pull trigger for painting [6-1]. Operate spray gun according to [6-2].

Maintain spray distance as described in chapter 2.

8. Cleaning of the Spray Gun

Warning! Attention!

• Prior to cleaning, please disconnect the spray gun from the com-

pressed air circuit!

• Risk of injury due to unexpected leakage of compressed air or mate-

rial!

• Empty spray gun and gravity ow cup completely, dispose of paint

material appropriately!

• Disassemble and install components very carefully! Exclusively use

included special tools!

• Use neutral cleaning solution (pH value 6 to 8)!*

• Do not use acids, lyes, bases, pickling agents, unsuitable

regenerates or other aggressive cleaning solutions!*

• Do not soak paint spray gun in cleaning solution!*

• Do not clean cover plate of the electronic pressure display with

pointed, sharp or rough objects!

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Operating instructions SATAminijet 4400 B RP/HVLP

Warning! Attention!

• Drillings are to be cleaned with SATA cleaning brushes or SATA nozzle

cleaning needles only. The use of other tools may cause damage or

may affect the spray pattern. Recommended accessory: cleaning kit

Art. No. 64030.

• Exclusively use spray gun washing machines recommended by SATA!

Please observe the operating instructions!

• The air passages have to be pressurised with clean compressed air dur-

ing the entire cleaning process!

• Nozzle head has to point downwards!

• Remove the spray gun from the gun washing machine right

after the cleaning process!*

• Never use ultrasonic cleaning devices - leads to damage of noz-

zle set and gun surface!

• After cleaning, the spray gun, the material passages, the air

cap including thread as well as the gravity flow cup have to

be blown dry with clean compressed air!*

* otherwise risk of corrosion

Note!

• Check spray pattern after cleaning the nozzle set!

• Further tips concerning cleaning can be found at www.sata.com/TV.

9. Maintenance

Warning! Attention!

• Prior to maintenance, disconnect the spray gun from the compressed

air circuit!

• Disassemble and install components very carefully! Exclusively use

included special tools!

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Operating instructions SATAminijet 4400 B RP/HVLP Operating instructions SATAminijet 4400 B RP/HVLP

9.1. Replacing the nozzle set [7-1], [7-2], [7-3], [7-4], [7-5]

and [7-6]

Every SATA nozzle set consists of "paint needle" [7-1], "air cap" [7-2]

and "uid tip" [7-3] and has been hand-adjusted to provide a perfect

spray pattern. Therefore, always exchange the complete nozzle set. After

installation, please adjust material ow according to chapter 7.2.

9.2. Replacing the air distribution ring

Steps: [7-1], [7-

2], [7-3], [8-1], [8-2] [8-3], [7-4], [7-5] und [7-6]

Attention!

• Remove air distribution ring with SATA extraction tool only.

• Do not apply force to avoid damage of sealing surfaces.

Note!

Check sealing surfaces inside the spray gun [8-2] after disassembly,

clean them, if required. Should the sealing surfaces be damaged,

please contact your SATA dealer. Align new air distribution ring with the

help of the marking [8-3], (pin must be located in the drilling) and press

in with even force. Adjust material ow according to chapter 7.2 after

installation.

9.3. Replacing the paint needle sealing Steps: [9-1],

[9-2] and [9-3]

When paint material leaks from the self-tensioning paint needle packing, it

needs to be replaced. Remove trigger according to [9.2]. After disassem-

bly, check if paint needle is damaged or replace the nozzle set, if required.

Adjust material ow according to chapter 7.2 after installation.

9.4. Replacing the air piston, air piston spring and

air micrometer Steps: [10-1], [10-2] and [10-3]

Warning!

• Disconnect the spray gun from the compressed air circuit!

When air leaks from the air cap or the air micrometer without the trigger

being pulled, they need to be replaced. After disassembly, grease the air

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Operating instructions SATAminijet 4400 B RP/HVLP

micrometer and spring with SATA high performance grease (Art. No.

48173), insert them together with the air piston and thighten the locking

screw [10-1]. Adjust material ow according to chapter 7.2 after installa-

tion.

Warning!

• Check if locking screw has been rmly tightened! Air micrometer could

shoot out from the spray gun uncontrolled!

9.5. Replacing the sealing (air side)

Warning!

• Disconnect paint spray gun from the compressed air circuit!

Steps: [9-1], [9-2], [10-1], [10-2], [10-3], [10-4], [10-5] and [10-6]

Replacing the self-adjusting sealing [10-6] is required when air leaks

from under the trigger.

1. After disassembly, please check air piston rod [10-4] and clean it, if

required. If damaged (e.g. if scratched or bent), replace it and grease

with SATA high performance spray gun grease (Art. No. 48173) and

insert. Please observe correct order of installation!

2. Lubricate air micrometer (air ow control) and spring as well, insert

together with air piston and tighten the locking screw.

After installation, please adjust material ow according to chapter 7.2.

Warning!

• Check if locking screw has been rmly tightened! Air micrometer could

shoot out from the spray gun uncontrolled!

9.6. Replace spindle of round/flat spray control

steps: [11-1], [11-2], [11-3]

The spindle has to be replaced when air leaks from the spray control or

when the spray control does not work.

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