Sawmaster R1040 Bedienungsanleitung
Read safety and operating instructions carefully before operating the
saw for the first time. Retain manual for future reference.
ATTENTION!
Owner’s Manual
Keep for your records
Wet tile saw
R1040
R1040 • Owner’s Manual
Safety Precautions
A. Saw blade should be inspected daily for excessive wear,
core cracks and arbor damage. Replace any blade that
shows signs of damage.
B. To mount the blade, clean the arbor and outer flanges,
and tighten the nut securely.
C. DO NOT place any portion of your body in line with the
blade while it is rotating.
D. Wet cutting blades MUST be used with water.
E. To reduce the risk of electrical shock, we recommend
the use of GFCI and to refer servicing to a qualified pro-
fessional.
F. When operating the saw, be sure to wear proper safety
gear, such as safety glasses, dust mask, and hearing
protection. A hard hat is also recommended.
G. Never use the machine improperly or work in an unsafe
manner.
H. Maintain alertness while operating the machine. Failure
to maintain attention, by the operator, may lead to seri-
ous injury.
I. Keep work area clean.
J. Before you start working, familiarize yourself with the
work site and its surroundings. Take notice of circum-
stances which may impede work or traffic, observe soil
conditions (good bearing or not) and take measures to
ensure safety (e.g. the shielding of roadworks from pub-
lic traffic).
K. Take measures to ensure that the machine is in a safe
and trouble-free condition prior to usage. Use the ma-
chine only when all protective devices (i.e. guards, noise
absorbers, emergency-off devices) are in place and in
working order.
L. A visual check of the machine must be made at least
once a shift to ensure that visible damages or faults
are recognized. Any changes (including changes in
the performance or behavior of the machine) must be
reported to the supervisor. If necessary, stop the ma-
chine at once and secure it.
M. In the case of a malfunction, stop the machine imme-
diately and secure it. Fix the problem as soon as pos-
sible.
N. To stop and start the machine follow the operating in-
structions and observe any indicator lights.
O. Keep out of reach of children. Before operating ma-
chine, be sure the activated machine will be of no dan-
ger to anyone.
P. Be sure to connect the plug to a properly grounded re-
ceptacle to reduce the risk of electric shock.
Q. Wear proper apparel. Do not wear loose clothing or ac-
cessories. Keep hair and body parts away from open-
ings and moving parts.
R. If cord/plug is damaged do not operate.
S. Make sure power switch is in “off” position before plug-
ging in power cord to prevent any accidental activation.
T. When machine is plugged in do not leave it unattended.
Unplug prior to servicing, when changing accessories,
and when not in use.
U. Never carry machine by cord. Do not pull cord to un-
plug. Keep cord away from heat, sharp edges and oil.
V. Do not operate the machine when you are tired or while
under the influence of drugs, alcohol or any medica-
tion.
W. Never operate this unit when flammable materials or va-
pors are present. Electrical devices produce sparks or
arcs which can cause a fire or explosion.
X. When using an extension cord, make sure it is in good
condition and heavy enough to carry the current drawn
by the machine. Refer to the extension cord table in the
“Electrical Specifications” section for the correct gauge
depending on the desired cord length and the machine’s
horse power and voltage.
WARNING
3
General Safety Rules
4
Never use the machine improperly or work in an
unsafe manner.
Always wear safety goggles, dust mask, and ear
protection while operating saw (to comply with
ANSI-Z87.1)
Always remain alert when the saw is in use. Failure
to pay attention on the operator’s part may lead to
serious injury.
Before you start working, familiarize yourself with the
work site and its surroundings. Take notice of
circumstances which may impede working or traffic,
observe soil conditions (good footing or not), and
take measures to ensure safety (i.e. the shielding of
roadworks from public traffic).
Take measures to ensure that the machine is in safe
and trouble-free condition prior to usage. Use the
machine only when all protective devices (i.e.
guards, noise absorbers, emergency-off devices) are
operating in the intended locations.
•
•
•
•
•
Health Warning
A visual check of the machine must be made at least
once a shift to ensure that visible damages or faults
are recognized. Any changes (including perfor-
mance or behavior of the machine) must be reported
to the supervisor. If necessary, stop the machine at
once and secure it.
In the case of a malfunction stop the machine
immediately and secure it. Fix the problem as soon
as possible
For starting and stopping the machine follow the
operating instruction steps and observe any indicator
lights, if applicable.
Before switching the machine on, make sure that the
to be activated machine will be of no danger to
anyone.
Be sure to connect the plug to a properly grounded
receptacle to reduce the risk of electric shock.
•
•
•
•
•
Lead from lead-based paints,
Crystalline silica from bricks, cement and other
masonry products, and
Arsenic and chromium from chemically-treated
lumber.
•
•
•
Some dust created by power sanding, sawing,
grinding, drilling, and other construction activities
contain chemicals known to cause cancer, birth
defects or other repreductive harm. Some examples
of these chemicals are:
Your risk from these exposures varies, depending on
how often you do this type of work. To reduce your
exposure to these chemicals: Work in a well venti-
lated area, and work with approved safety equip-
ment, such as those dust masks that are specially
designed to filter out microscopic particles.
5
Unpacking
• Saw
• Pin (2)
• Universal Wrench
• Water Pump
• Wheel Assemblies (2)
• Owner’s Manual
• Drain Plug
• Rear Splash Guard
• Wing Screw
• Extension Table
• Knobs (2)
• Lifting handles (2)
• Masonry guide
Assembly & Set-up
Open the carton box cover by lifting the
top portion. Locate the accessory box and
check its content for the following items
before discarding any packaging:
Proceed to the following section to
complete assembly of the saw.
Remove the carton box cover by lifting the upper cover.
Locate the accessory box and open it. Obtain the two
lifting handles and install one on each end of the saw.
Install it in the side furthest from the post.
Loosen the lock knob on top of the cutting head.
Deploy the stand legs by following the “folded leg
assembly” section.
Install the side extension table, side splash guard and
back splash guard.
Install the spring holder on top of the sliding rail to hold
the power cable and the water hose.
Fill the tray with water before operating the saw.
1.
2.
3.
4.
5.
6.
7.
R1040 • Owner’s Manual
6
Features
R1040
Motor Cutting Length Cutting Depth Weight Dimensions
2.4-in 172 lbs
These saws are professional saws for cutting floor tiles,
paving stones, stairs, large-sized natural stones, and
similar materials.
1-1/2 HP
115 V/60 Hz
3200 RPM
10-in blade for
5/8-in arbors
40-in,
Diagonal cut
28-in tile
Length: 56.4-in
Width: 22-in
Height: 23-in
Max Blade
Capacity
Specifications
* Dimensions do not include extension tables and drip trays.
Position Lock
Cutting Head
Rubber Matted
Cutting Table
Blade Capacity of 10”
enhances Cutting Capacity
Splash Guard reduce
swater waste
Powerful 1-1/2HP Induction Motor
cuts larger cuts larger
Side Extension Table
Saw Stand Assembly
7
FOLDING STAND
EASY TRANSPORT
1.
2.
3.
4.
5.
6.
7.
It is recommended that adjusting the folding leg be
done by at least two people.
Remove the detachable wheel assembly and stow it
on the frame.
Shift the cutting head away from the end of the frame
where the leg is being adjusted. Tighten the cutting
head carriage knob to hold the head in place.
Loosen the knob that is locking the leg in place.
Lift the saw slightly to give the leg room to rotate into
stow/deployed postion.
Slide the leg in place and tighten the knob.
Repeat steps 2-4 as required to the remaining legs.
1.
2.
3.
4.
5.
6.
7.
8.
It is recommended that adjusting the folding leg be
done by at least two people.
Remove the detachable wheel assembly and stow it
on the frame.
Shift the cutting head away from the end of the frame
where the leg is being adjusted. Tighten the cutting
head carriage knob to hold the head in place.
Loosen the knob that is locking the leg in place.
Lift the saw slightly to give the leg room to rotate into
stow/deployed postion.
Slide the leg in place and tighten the knob.
Insert the detachable wheel assembly in either the
frame/leg position depending on need.
Make sure the head is on the side closest to the
wheels before transporting the saw.
R1040 • Owner’s Manual
8
Blade Installation
WARNING:
Loosen the knobs securing the
blade guard and remove the
guard.
Loosen the cutting shaft nut
(left-hand thread); while
loosening the nut, block the
cutting shaft from turning.
Remove the blade clamping
flange. Check that the contact
area between the blade holder
assembly and the diamond
saw blade is clean.
Install the saw blade on the
supporting flange. Ensure the
blade rotation arrow matches
the clockwise rotation of the
saw blade shaft.
Install the blade clamping
flange.
Re-tighten the cutting shaft
nut. Block the cutting shaft
from turning while tightening
the nut.
Disconnect the power plug before installing the
blade onto the blade shaft.
WARNING:
Setting the blade too low may damage the cutting table and if set too high, the blade
may grab the material being cut, causing damage and possibly injury.
1.
2.
3.
4.
5.
6.
Lightly turn the installed saw
blade by hand and check the
blade for true running.
Mount the blade guard.
7.
8.
knurled nuts
9
Motor Capacitor Installation
WARNING:
Side Table & Splash Guard Installation
1.
2.
3.
4.
5.
Locate the aluminum housing on the side of
the motor body.
Using a phillip/cross screw driver to remove
the two screws to open the capacitor housing
cover.
Pull the capacitor out and remove the two
wire caps to disconnect the wires.
Replace the old capacitor with the new
capacitor and reattach the wires using the
same wire caps.
Close the capacitor cover and make sure the
rubber gasket is properly in place so no
water can seep into the housing.
Disconnect the power plug before servicing the motor
Install the side table and splash guard as shown in the
illustration to the side. Fasten the knobs/screws
respectively to the saw frame.
R1040 • Owner’s Manual
10
Water Pump Installation
WARNING:
1.
2.
3.
4.
Remove the water pump from the box and
check that it is not damaged.
Place the water pump into the bracket at the
left front corner of the water tray, as shown
on right.
Position the water outlet of the pump so that
it lays horizontally. Connect the water hose
from the blade guard to the water pump.
Plug the power cord into the 3-prong recep-
tacle coming from the power switch housing.
1.
2.
3.
Remove the water level tube
from the plastic bag.
Insert the thin end of the tube
into the rear hole next to the
water pump, as shown in the
illustration.
Fill the water tray with water.
A tube at the rear end of the
saw filters the debris from the
water produced during the
cutting operation. Debris
settles in the water tray while
the water is allowed to pass
through the tube and into the
water bucket, where fresh and
filtered water reside.
Disconnect the water pump before attempting to handle it. Never
operate the pump without water in the tray.
Overflow Plug Installation
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