Schäfter+Kirchhoff SK512CSD Bedienungsanleitung

Instruction Manual SK512CSD shared_Titel_ML.indd

SK512CSD

Monochrome Line Scan Camera

512 pixels 14 x 14 µm², line frequency up to 53.50 kHz

Instruction Manual

SK512CSD

Sample Configuration

1CCD line scan camera

SK512CSD

mounted with

2Mounting bracket SK5105

3Clamping claws SK5102

4Video (CCTV)-objectiv

1.0

0.0

400 600

Wavelength (nm)

800 1000

Spectral

range

Instruction Manual SK512CSD shared_Contents.indd

Contents

Contents 2

How to Use this Instruction Manual 3

Safety Warnings 3

1 Introducing the SK512CSD Line Scan Camera �� 4

1.1 Intended Purpose and Overview 4

1.2 Computer System Requirements 5

1.3 SK512CSD Line Scan Camera - Specifications 5

2 Installation and Setup �� 6

2.1 Mechanical Installation: Dimensions, Mounting Options, and Heat Dissipation 6

2.2 Electrical Installation: Connections and I/O Signals 7

3 Interface and Camera Control �� 8

3.1 Input/Output Signals and Control System 8

3.2 Control Signals and Timing Diagram 11

4 Advanced Camera Control Functions  �� 12

4.1 Camera Control by Commands 12

Set Commands 13

Request Commands 13

Synchronization of the Image Acquisition with the Feed Rate of the Object 14

4.2 Adjustments for Optimum Scan Results 15

Lens Focussing 15

Sensor Alignment 16

Gain/Offset Adjustment 16

4.3 White Balance and Shading Correction 17

5 Sensor Information �� 18

Glossary 20

Warranty 21

Accessories 22

Instruction Manual SK512CSD shared_Hinweise.indd

How to Use this Instruction Manual

Electricity Warning

Assembly and initial operation of the line scan camera must be carried out under dry

conditions.

Do not operate the camera if you notice any condensation or moisture in order to avoid danger

of a short circuit or static discharge!

Risk of High Power Lighting

According to the application, laser or high power LED light sources might be used. These can

affect your eyesight temporarily or even cause permanent damage to the eyes or skin.

Do not look directly into the light beam!

Mechanics Warning

Ensure that the motion device and the scan way is free to move and that no obstacles are in

the way.

Do not place any part of the body in the way of moving parts!

Line scan cameras are mostly used in combination with a motion device such as a translation

stage, a conveyer or a rotational drive, as well as with high intensity light sources.

For assembly close down these devices whenever possible. Beyond that, please consider the

following warnings:

Safety Warnings

Please read the following sections of this Instruction Manual before unpacking, assembly or use

of the Line Camera System:

The safety warnings on this page

Introduction to the system, page 4

Installation and Setup, page 6

Keep this Instruction Manual in a safe place for future reference.

Introducing the SK512CSD Line Scan Camera

Instruction Manual SK512CSD shared_Introduction_CamLink.indd

1 Introducing the SK512CSD Line Scan Camera

CameraLink

grabber for PC

1Line Scan Camera

2Power Supply

3Illumination

4Grabber with base

conﬁguration

Normally, functions like Shading Correction, signal

modification with a look-up table (LUT) or the definition

of a region of interest (ROI) are implemented in

the grabber board. For special requirements these

functions can be made availabel within the camera,

please contact the Schäfter +Kirchhoff customer

support where appropriate.

The camera is supplied precalibrated, with factory

settings for gain and offset. A readjustment is normally

not necessary.

The successful use of the line scan camera requires

that the complete optical system is properly set up,

especially the location of the illumination, the degree

of focus of the lens and the aperture setting. The most

critical factor is the perpendicular alignment of the

sensor axis either with the object to be measured or the

direction of its relative travel when scanned. For further

guidance see section 4.2 Adjustments for Optimum

Scan Results (p. 15).

The SK line scan camera series is designed for a wide

range of vision and inspection applications in both

industrial and scientific environments. The SK512CSD

is compliant with CameraLink Specification Rev 1.1.

Data acquisition requires that the grabber board

conforms to the CameraLinkTM standard. The grabber

board provides the Start-Of-Scan (SOS) signals

and thereby determines the exposure time and line

frequency of the camera.

CameraLink reads the camera specifications from

configuration files. Prior to the iniatial start-up, the

appropriate camera specific file must be created for the

grabber in use.

Beyond, the configuration program SkCLConfig allows

the full parameterization of the camera settings, such

as gain, offset and pixel frequency, via the Camera-

LinkTM serial port interface. SkCLConfig uses the clser*.

dll driver that is supplied with the CameraLink grabber

board.

For the development of custom applications use the

software development kits released from the grabber

board producers.

1.1 Intended Purpose and Overview

Sensor category CCD Monochrome Sensor

Sensor type IL-P3-512

Pixel number 512

Pixel size (width x height) 14 x 14 µm2

Pixel spacing 14 µm

Active sensor length 7.17 mm

Anti-blooming x

Integration control x

Shading correction x

Line synchronization modes Line Sync, Line Start, Exposure Start, Exposure Active

Pixel frequency 30 MHz

Maximum line frequency 53.50 kHz

Integration time 0.01 ... 20 ms

Dynamic range 1:2500 (rms)

Spectral range 400 ... 1000 nm

Video signal monochrome 8/12 Bit digital

Interface Camera Link

Voltage +5V, +15V

Power consumption 2.3 W

Casing Ø65 mm x 52.4 mm (Case type AC1)

Objective mount C-Mount

Flange focal length 17.53 mm

Weight 0.2 kg

Permissible casing temperature +5 ... +45°C

Introduction

Instruction Manual SK512CSD shared_SystemRequirements_Specs_ML.indd

1.2 Computer System Requirements

1.3 SK512CSD Line Scan Camera - Specifications

Introduction

The camera must be mounted thermally coupled

so that the acceptable casing temperature is not

exceeded during operation. Therefore applies to the

thermal resistance of the bracket or heat sink:

θamb - θcasing

RthHS ≤

Pcamera

where

RthHS [K/W] = thermal resistance of the bracket or heat

sink

θamb [°C] = ambient temperature

θcasing [°C] = temperature of the camera casing (not

to be confused with the internal camera

temperature that is queried and output

with the request command I32)

Pcamera [W] = camera power consumption

The SK512CSD is compliant with CameraLink

Specification Rev 1.1. It is operated in the "Base Confi-

guration" where the signals are carried over a single

connector/cable.

Power supply is provided by a separate power

connector.

Along with the camera the Schäfter +Kirchhoff confi-

guration program SkCLConfig is delivered. Provided

a clser**.dll driver by the grabber board manufacturer

is available, this program facilitates transferring the Set

and Request commands for camera configuration (see

page 4.1 Camera Control by Commands (p. 12)).

Installation and Setup

Instruction Manual SK512CSD shared_Installation-Mechanic_Axx-BGx_ML.indd

2 Installation and Setup

2.1 Mechanical Installation: Dimensions, Mounting Options, and Heat Dissipation

Casing type AC1

Mounting Options

When mounting the camera, pay attention to the

following:

• Mechanical stability to avoid vibrations.

• Good thermal coupling for cooling the housing.

The power consumption and the maximum

housing temperature of the camera are specified

in section 1.4 - Speciﬁcations.

The best fixing point of the camera is the collar for the

mounting bracket SK5105 (available as an accessory).

Four threaded holes M3x 6.5 mm provide further

options for customized brackets.

The length and weight of the optics might be beyond

the capability of the standard mounting bracket

SK5105. For this purpose, a second mounting bracket

type SK5105-2 to hold the tube extension ring(s) is

more appropriate.

Optics Handling

• If the camera and the optics are ordered as a kit,

the components are pre-assembled and shipped

as one unit. Keep the protective cap on the lens

until the mechanical installation is finished.

• If you must expose the sensor or lens surface,

ensure the environment is as dust-free as

possible.

• Gently blow off loose particles using clean

compressed air.

• The sensor and lens surfaces can be cleaned with

a soft tissue moistened with water or a water-

based glass cleaner.

Mounting bracket SK5105

Mounting system SK5105-2

for cameras with a tube

extension > 52 mm

Clamping set SK5102

Set of 4 pcs. clamping claws incl. hex

socket screws (EN ISO 4762–M3x12)

16.5

3.5

6.5

10 10

Ø3.3

Ø4.3

50.3

41.7

Ø 42

1/4’’ 20G

Ø 42

3.5 31.5

3.5

1/4’’20G

Ø4.3

1Power +5 V, +15 V Hirose series 10A, male 6-pin

Total power: 2.3 W

Pin Signal Pin Signal

1+15 V 4+5 V

2+15 V 5GND

3+5 V 6GND

1112

Installation and Setup

Instruction Manual SK512CSD shared_Installation-Electric_CamLink_ML.indd

2.2 Electrical Installation: Connections and I/O Signals

Power Cable SK9015.xMF

Use this cable to feed external supply voltage into socket 1.

Connectors:

Hirose plug HR10A, female 6pin (camera side)

Lumberg SV60, male 6-pin connector (for supply voltage)

Length 1.5 m (standard) or 0.2 m

Power Supply Unit PS051515

Input: 100-240 VAC, 0.8 A, 50/60 Hz, IEC 320 C14 coupler

(for IEC C13 power cord)

Output: +5V DC, 2.5 A / +15 V DC, 0.5 A / -15 V DC, 0.3 A

Cable length 1 m, with Lumberg connector KV60,

female 6-pin

(for power cable SK9015.x or SK9016.x)

• For the SK512CSD line scan camera data transfer and camera control is provded by the Camera Link

interface 2. Use a control cable SK9018.... to connect the camera with the frame grabber card in the PC.

The maximum cable length is 10 m.

• The operating power has to be supplied by an external source into socket 1

• For any kind of synchronized operation the external trigger signal(s) have to be wired to the frame grabber

in addition. The camera can handle two trigger signals. These must be supplied on the CC1 and CC2-pins

of the Camera Link interface. For a detailed description of the interface see section 3 Interface and Camera

Control (p. 8).

Installation and Setup

Accessories (see also Accessories (p. 22)):

2Data Connector Miniature Delta Ribbon,

female 26-pin (MDR-26)

Signal Pin Pin Signal

GND 1 o o 14 GND

X0- 2 o o 15 X0+

X1- 3 o o 16 X1+

X2- 4 o o 17 X2+

Xclk- 5 o o 18 Xclk+

X3- 6 o o 19 X3+

SerTC+ 7 o o 20 SerTC-

SerTFG- 8 o o 21 SerTFG+

CC1 9 o o 22 CC1+

CC2+ 10 o o 23 CC2-

CC3- 11 o o 24 CC3+

CC4+ 12 o o 25 CC4-

GND 13 o o 26 GND

Control cable SK9018...

for line scan cameras with CameraLink interface

26-pin shielded cable, both ends with mini-ribbon

connector (male 26-pin)

SK9018.xMM

MM = connector both ends male

cable length 3 / 5 m or

length according to choice, max. 10m

The differential LVDS signals X0-X3 and XCLK are reserved for the transmission

of high-speed video data from the camera to the grabber board. The video data

is transmitted using numerous serial channels simultaneously, according to the

protocol for the channel link chipset from National Semiconductor.

The CameraLink standard defines the names of the pixel signals, the description of

the signal level and the pin assignments and pinout of the chip.

Signal Name I/O Type Description

D[0–11] O RS644 Pixel data, 00 = LSB, 11 = MSB

STROBE O RS644 Output data clock

Data are valid for a rising edge

LVAL O RS644 Line Valid, active High Signal

I = Input, O = Output, IO = Bidirectional, P = Power/Ground, NC = not connected

Warning: FVAL and DVAL are not used here as defined in the CameraLink standard.

FVAL is always set to the value = 1 (low).

DVAL is always set to the value = 1 (high).

Bit DS90CR285

Pin Name Bit DS90CR285

Pin Name

D 0 Tx0 D 8 Tx7 NC Tx15 STROBE TxCLK

D 1 Tx1 D 9 Tx8 NC Tx16 LVAL Tx24

D 2 Tx2 D10 Tx9 NC Tx17

D 3 Tx3 D11 Tx12 NC Tx18

D 4 Tx4 NC Tx10 NC Tx19

D 5 Tx6 NC Tx11 NC Tx20

D 6 Tx27 NC Tx13 NC Tx21

D 7 Tx5 NC Tx14 NC Tx22

Bit allocation 12-bit data: D[0-11], Serial command: F12

Bit DS90CR285

Pin Name Bit DS90CR285

Pin Name

D 0 Tx0 NC Tx7 NC Tx15 STROBE TxCLK

D 1 Tx1 NC Tx8 NC Tx16 LVA L Tx24

D 2 Tx2 NC Tx9 NC Tx17

D 3 Tx3 NC Tx12 NC Tx18

D 4 Tx4 NC Tx10 NC Tx19

D 5 Tx6 NC Tx11 NC Tx20

D 6 Tx27 NC Tx13 NC Tx21

D 7 Tx5 NC Tx14 NC Tx22

Bit allocation 8-bit data: D[0-7], Serial command: F8

The bit allocation conforms to the CameraLink Standard basic configuration.

Video data

Interface and Camera Control

Instruction Manual SK512CSD shared_Interface_CamLink_ML.indd

3 Interface and Camera Control

Signal Name I/O Type Description

LINE SYNC A I RS644 CC1 - Synchronization input (SOS)

LINE SYNC B I RS644 CC2 - Start Integration period in dual synchro modus

(only cameras with Integration Control)

FRAME SYNC I RS644 CC3 - Start acquisition of 2D area scan

I RS644 CC4 - not used

I = Input, O = Output, IO = Bidirectional, P = Power/Ground, NC = not connected

Camera control

3.1 Input/Output Signals and Control System

Interface and Camera Control

Instruction Manual SK512CSD shared_Interface_CamLink_ML.indd

Signal Name I/O Type Description

SerTFG O RS644 Differential pair for serial communications to

the grabber board

SerTC I RS644 Differential pair for serial communications from

the grabber board

The CameraLink interface supports two LVDS signal pairs for communication

between the camera and grabber board, which conform with the RS232 protocol

for asynchronous communication:

– full duplex, no handshake

– 9600 baud, 8-bit, no parity bit, 1 stop bit.

Serial communication

Block Diagram of Camera Link Base Configuration

Interface and Camera Control

Instruction Manual SK512CSD shared_Interface_CamLink_ML.indd

Clock

Select

Conver-

ter

Exposure

Time

Advanced

Sync Control

SyC 2

SynC A

SynC B

SyC 0,1

Output

Format

Select

CCD

Sync

Select

Pixel

Counter

Shading

Correc-

tion

Look Up

Table

(LUT)

CC1

SOS in

CCLK

Camera Link

Interface

pixel clock Oscillator

pixel

adress

DVAL

M0 M1

M3 M4

video

video D[0-11] (monochrome cameras)

R[0-7], G[0-7], B[0-7] (RGB cameras)

trigger

Restart

SOS

discharge

CC2

LVAL

Port A, B, C

Camera Link

Base

SynC 3...7

Sync

Divider

Region

of Inte-

rest (ROI)

pixel clock

Logical Diagram of the Camera Control System

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